Cannondale CY22 Mavaro Neo Owner's Manual Supplement

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CY22 Mavaro Neo/

Tesoro Neo X/ Trail Neo

Owner's Manual Supplement

READ THIS SUPPLEMENT AND YOUR

CANNONDALE BICYCLE OWNER'S MANUAL.

Both contain important safety information.

Keep both for future reference.

English

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Summary of Contents for Cannondale CY22 Mavaro Neo

Page 1 English CY22 Mavaro Neo/ Tesoro Neo X/ Trail Neo Owner’s Manual Supplement READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER’S MANUAL. Both contain important safety information. Keep both for future reference.
Page 2 SAFETY MESSAGES: In this supplement, particularly important information is presented in the following ways: Indicates a hazardous situation which, if not avoided, may result in death or serious injury. NOTICE Indicates special precautions that must be taken to avoid damage. SYMBOLS NGLI-2 synthetic grease Apply NGLI-2 synthetic grease.
Page 3 It may be one of Maintenance ........36-37 several important manuals/supplements for your bike; obtain and read all of them. Please contact your Authorized Cannondale Your Cannondale Dealer Dealer immediately if you need a manual or supplement or have a question about your bike.
Page 4 Safety Information Intended Use CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Safety Information Intended Use How does the Drive System work? It is important to know that when the drive-assist system is turned ON, the drive The intended use of all...
Page 5 Attachment of a trailer or child seat to this To minimize risk we strongly recommend bicycle can result in a serious accident that owners always have mechanical work leading to serious injury or death. done by an Authorized Cannondale Dealer.
Page 6 Safety Information Operation CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Operation Always wear an approved bicycle helmet and all other protective gear (e.g., gloves, pads, and cycling shoes). Importance of practice & rider training - before you ride this bike, practice riding in a safe area free from hazards.
Page 7 Safety Information Operation continued from previous page... Wired system control: If the drive system control device is detached from the mount or if the cables are disconnected or damaged, the drive system will automatically shut off. If this happens, you will have to stop the bike, turn the system off, re-attach the computer to the base, and then turn the system back on to resume operation.
Page 8 Safety Information Batteries & Chargers CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Batteries & Chargers REPLACEMENT - Only use the battery pack and charger indicated in the “Specifications” section of this supplement. Do not use other batteries or chargers. Do not use the charger to charge other batteries.
Page 9 Cannondale Dealer. Replacement parts must be identical to When adjusting the seat post height in the the original Cannondale specification for seat tube, never adjust the seat post so the bike. Failure to replace components that the line you mark is above the top...
Page 10 Safety Information Maximum Fork Length CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Maximum Fork Length Maximum Fork Length is an important frame safety testing specification for front suspension mountain bikes. You must observe the measurement when installing headset parts, headset adapters, installing and adjusting a fork, and selecting replacement forks.
Page 11 Safety Information Rear Rack Rear Rack LOADING LIMIT (TOTAL): 10 kg, 22 lbs. Do not overload the rack. Do not carry a passenger. UNDERSTAND THAT ADDING ON A RACK WILL AFFECT HOW YOUR BIKE HANDLES; YOU MUST COMPENSATE. A loaded rack bag will affect the handling (e.g., steering, stability, braking, acceleration, etc.) of your bike.
Page 12 Technical Information Specifications CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Technical Information Specifications Item Specification CY22 Model Names Mavaro Neo, Tesoro Neo X, Trail Neo Drive System Bosch Performance Line CX Bosch Performance Line Speed Battery Bosch PowerTube 750Wh Drive-Assist Owner’s Manual...
Page 13 Technical Information Geometry Geometry Dimensions = centimeters 75mm Mavaro Neo Standard Size Wheel Size (in) 27.5 Seat Tube Length 40.0 43.5 47.0 50.0 Top Tube Horizontal 57.9 59.9 61.8 63.9 Head Tube Angle 68.8 69.2 69.2 69.2 Seat Tube Angle Effective 74.8 75.2 75.2...
Page 14 Technical Information Specifications CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Tesoro Neo X Standard Size Wheel Size (in) 27.5 Seat Tube Length 40.0 43.5 47.0 50.0 Top Tube Horizontal 57.9 59.9 61.8 63.9 Head Tube Angle 68.0 68.0 68.0 68.0...
Page 15 Technical Information Geometry Geometry Dimensions = centimeters 75mm Mavaro Neo Low Step-Thru Size Wheel Size (in) 27.5 Seat Tube Length 40.0 47.0 Top Tube Horizontal 57.9 61.8 Head Tube Angle 68.8 69.2 Seat Tube Angle Effective 74.8 75.2 Standover 43.4 43.5 Head Tube Length 14.0...
Page 16 Technical Information Geometry CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Tesoro Neo X Low Step-Thru Size Wheel Size 27.5 Seat Tube Length 40.0 47.0 Top Tube Horizontal 57.9 61.8 Head Tube Angle 68.0 68.0 Seat Tube Angle Effective 74.0 74.0...
Page 17 Technical Information Geometry Geometry Dimensions = centimeters 75mm Tesoro Neo X Step-Thru, 750Wh Size Wheel Size 27.5 Seat Tube Length 40.0 43.5 47.0 Top Tube Horizontal 57.9 59.9 61.8 Head Tube Angle 68.0 68.0 68.0 Seat Tube Angle Effective 74.0 74.0 74.0 Standover...
Page 18 Technical Information Drive System Parts of Your E-Bike CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Drive System Parts of Your E-Bike Identification Drive unit 4. Charge port 2. Drive Controls/ 5. Wheel Sensor (Actual bike appearance will differ) Display 6.
Page 19 Technical Information NOTICE Don’t ride with the key in the battery lock. Always remove the key from the lock after using it. Keys may be stolen or break off accidentally in the lock. Keep your spare key in a safe place. Keep the Key Clean After multiple rides and bike washes, the battery lock can become dry and difficult to...
Page 20 Technical Information Battery Charging Port CY22 Mavaro Neo, Tesoro Neo X, Trail Neo To connect to the charger cable to the port Battery Charging Port connector: Place the bike and charger in a secure area where both will remain undisturbed while the battery is charging.
Page 21 Technical Information Downtube Battery Downtube Battery 4. Press in on the top of the battery causing The drive system battery (3) is housed within the bicycle downtube. The battery can be the ramp and lock to engage fully. removed for charging or charged via the battery charge port.
Page 22 Technical Information Battery Charging Port CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Identification Battery Cover 2. Cover Knob 3. Battery Battery frame connector 5. Ramp 6. Retention lock 7. Key 8. Key Cover 138689 Rev 1 (06/22)
Page 23 Technical Information Routing - Headtube Sleeve Routing - Headtube Sleeve Identification Sleeve 2. Fork steerer 3. Internal cables The sleeve is required . It must be placed over Correct installation: the fork steerer preventing direct cable contact • Use degreaser and a clean cloth to make the with it.
Page 24 Technical Information Routing - Headtube Sleeve CY22 Mavaro Neo, Tesoro Neo X, Trail Neo 1-1/8 Headshok 23mm Uncut (85mm) Cut to 62mm SM, MD, LG • The sleeve should sit firmly on the steerer tube. It should not be possible to turn the sleeve on the steerer tube.
Page 25 Technical Information Routing 1 - Frame Routing 1 - Frame Identification Speed sensor 6. Rear light 11. ABS power 2. ABS sensor rear Sleeve Headshok 12. ABS sensor 3. Rear brake 8. Sleeve 1.8 13. Front light 4. Rear derailleur 9.
Page 26 Technical Information Routing - Headtube CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Routing - Headtube Identification Charge port 6. Rear brake 2. Human Machine Interface (HMI) 7. Dropper post 3. Rear derailleur 8. ABS power 4. Brake light 9. ABS sensor front 5.
Page 27 Technical Information Routing - Chainstays Routing - Chainstays Identification Dropper post 6. Rear light 2. Rear derailleur 7. Washer 3. Grommet 8. Retaining screw 4. Rear brake 5. Speed sensor a. Entry hole...
Page 28 Technical Information Drive Belt Tensioner CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Drive Belt Tensioner General Information The drive belt requires periodic inspection and adjustment so that it remains within the tension specification range as you use the bike. An inspection should include confirmation of the correct belt tension and that the belt is absent of any cuts, tears, fraying , abrasions or missing teeth.
Page 29 Technical Information Drive Belt Tensioner Loctite 242 (blue) 8 N·m Identification Bracket 6. Mounting bolts (3X) 11. O-Ring (2X) 2. Roller assy. 7. Barrel 12. Roller wheel 3. Bolt 8. Counter, nut 13. Bearing 4. Shim 9. Tensioning screw 14. Clip 5.
Page 30 Technical Information Chain/Belt Guard CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Chain/Belt Guard Loctite 242 (blue) Loctite 242 (blue) 2 N·m 3 N·m Identification Locknut M5 5. Guard 9. Screw M5x16 (2X) 2. Washer M5 (2X) 6. Guard spacer (2X) 3.
Page 31 Technical Information Right Dropout Right Dropout Loctite 242 (blue) 14 N·m Identification Seatstay 3B. Rear derailleur Hanger 5. Nut (3X) 2. Chainstay (chain drive) 3A. Plate (belt drive) 4. Bolt (3X) The connection of the seatstay and chainstay should be carefully cleaned and checked for any damage anytime the parts are disassembled.
Page 32 Technical Information Daytime Running Light CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Daytime Running Light DAYTIME RUNNING LIGHT Comes on only during daytime. Photo-electric sensor. Do not cover! Headlight - a high-intensity light. How it works: • It turns ON automatically in daylight...
Page 33 Technical Information Routing - Daytime Running Light Routing - Daytime Running Light (Sleeve not shown) 3 N·m Identification Daytime Running Light 4. Clip (4X) (DTRL) 5. Thread boss (4X) 2. DTRL wire 6. Cable guide 3. Guide (2X) 7. Screw...
Page 34 Technical Information Tightening Torques CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Tightening Torques The following diagrams list tightening torque and locations for the frame fasteners (bolts, screws, nuts) on your bicycle. Setting the correct torque is very important to your safety and to the durability and performance of your bicycle.
Page 35 Technical Information Tightening Torques = Loctite #242 (Blue) 5 N·m 5 N·m 6 N·m 2 N·m 5 N·m 1st time: 10 N·m / 2nd time: 9.5 N·m 2 N·m 20 N·m...
Page 36 Replacement Parts Service Kits CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Replacement Parts Service Kits Item Kit # Kit Description K33002 Derailleur Hanger QR SS SS 088 K33012 Derailleur Hanger QR ST SS 087 K22002 Hardtail Neo Belt Tensioner...
Page 37 Replacement Parts Service Kits wb cage rack...
Page 38 Maintenance Service Kits CY22 Mavaro Neo, Tesoro Neo X, Trail Neo Maintenance Before and After Each Ride: • Clean and visually inspect the entire bike for cracks or damage. See “Inspect for Safety” in your Cannondale Bicycle Owner’s Manual. •...
Page 39 Record Maintenance Cleaning Your Bike Cleaning Your Bike When cleaning your bike: USE ONLY A MILD SOAP AND WATER SOLUTION. Clean water and a common dish washing liquid will work best. COVER SENSITIVE AREAS WITH A CLEAN PLASTIC BAG. Secured temporarily with a rubber band or masking tape, a bag can prevent water damage to various bike components (bearings, electrical controls, connections and sensors, seals, fork / shock adjustment features).
Page 40 138689 Rev. 1 CANNONDALE USA CSG EUROPE CANNONDALE UK Cycling Sports Group, Inc. Cycling Sports Group Europe B.V. Cycling Sports Group 1 Cannondale Way, Geeresteinselaan 57 Vantage Way, The Fulcrum, Wilton CT, 06897, USA 3931JB Woudenberg Poole, Dorset, BH12 4NU 1-800-726-BIKE (2453)

This manual is also suitable for:

Tesoro neo x Trail neo