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Summary of Contents for ATI Technologies 39-0080
- Page 1 Innovation In and Out of Parlour Milk Meter Service Manual Version - 1.2 Date - February 2022 Part Number - 39-0080...
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Page 2: Table Of Contents
Innovation In and Out of Parlour Index Manual Version......................The Milk Meter Service Kit..................... The Milk Meter Diaphragm and Seal Kit................The Milk Meter Part Breakdown..................Milk Meter Disassembly....................Milk Meter Assembly....................The Service Interval for the Milk Meter................Milk Meter Fault Finding Scheme ACR Faults........................ -
Page 3: Manual Version
Innovation In and Out of Parlour Manual Versions Version 1.0 - March 2006................First Version of Manual Version 1.1 - December 2013..................Updated Version 1.2 - February 2022...................Updated 3 | Milk Meter Service Manual | v1.2... -
Page 4: The Milk Meter Service Kit
Innovation In and Out of Parlour The Milk Meter Service Kit The Milk Meter is easy to assemble and/or dismantle. ATL recommends the use of five special tools (shown below); a Milk Meter stand, a spring retreival hook, M5 nut runner, a spring retaining blade nad a 13mm spanner. -
Page 5: The Milk Meter Diaphragm And Seal Kit
Innovation In and Out of Parlour The Milk Meter Diaphragm and Seal Kit Maintenance of the Milk Meter needs to be carried out according to the service interval described on page 6; the following diagrams illustrate the service parts that are available in the diaphragm and seal kit: ATL part number 16-0500. -
Page 6: The Milk Meter Part Breakdown
Flange Nut (x3) FIX902 Vacuum Nipple MILK050 Spring (x3) MILK510 Top Bracket MILK493 Cross Pin MILK030 Diaphragm Spring MILK505 O-Ring MILK475 Milk Meter Top MILK250F SS Nyloc Nut FIX1060 Z11A Diaphragm Clamping Disc MILK405 + LAB602 Diaphragm MILK520 Plunger MILK255F Plunger Seal MILK501 Probe Grommet (x3) MILK485 Tie Rod (x3) MILK025... -
Page 7: Milk Meter Disassembly
Innovation In and Out of Parlour Milk Meter Dis-Assembly The Milk Meter can be disassembled almost totally by hand, although the more complicated components require the use of the tools shown on page 1. Loosening and fastening the connections should be done with care. -
Page 8: Milk Meter Assembly
Innovation In and Out of Parlour Milk Meter Re-Assembly The Milk Meter can be assembled almost totally by hand, although the more complicated components require the use of the tools shown on page 1. Loosening and fastening the connections should be done with care. Gently push the new probe grommets into the meter body ensuring they are fully seated Push the probes into the probe grommets Turn the meter body upside down and place the bottom seal into the recess around the inside edge of the... -
Page 9: The Service Interval For The Milk Meter
Innovation In and Out of Parlour Service Interval For The Milk Meter During the maintenance of the Milk Meter the following checks/changes have to be carried out: Every Week or 32 Hours Check the general standard of Milk Meter cleanliness Check the bleed hole is clear Check the sensors and make sure there is no milk build up on the probes Every Month or 125 Hours... -
Page 10: Milk Meter Fault Finding Scheme
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme ACR Faults Symptom Possible Cause Solution ACR ram does not raise/lower cluster PCB output fault Check bottom LED on control unit. Change control unit lid Solenoid valve fault Check solenoid. Check vacuum supply. -
Page 11: Milking Faults
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme Milking Faults Symptom Possible Cause Solution Meter not metering Diaphragm jammed Check diaphragm and plunger. No vacuum supply Check 6mm vacuum line into nipple. Solenoid valve fault Check centre LED on control unit. Check solenoid. -
Page 12: Control Unit Faults
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme Control Unit Faults Symptom Possible Cause Solution Milk meter control lid fault Display fault Change control lid. Keyboard fault Change control lid. Individual LCD dead Check wiring in connection box. Check wiring in control box. -
Page 13: Data Communication Faults
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme Data Communication Faults Symptom Possible Cause Solution No Data Communication/No Cow Number Control address setting incorrect Check control address setting. Displayed On LCD Micro M3S setting incorrect Check subroutine 311 and 312. Micro M5 setting incorrect Check settings Check all data cable connections in connections box... -
Page 14: Power Supply Faults
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme Power Supply Faults Symptom Possible Cause Solution No output Output fuse faulty Check wiring. Change fuse. Input fuse faulty Check wiring. Change fuse. 14 | Milk Meter Service Manual | v1.2... -
Page 15: Micro Wash Control Faults
Innovation In and Out of Parlour Milk Meter Fault Finding Scheme Micro Wash / MM Hub Control Faults Symptom Possible Cause Solution Micro wash control lid / MM Hub fault Display fault Change control lid. Keyboard fault Change control lid. Individual LCD dead Check wiring in connection box.
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