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Related Manuals for Thermo Scientific MEGA-PURE 680 D440046 Series
Summary of Contents for Thermo Scientific MEGA-PURE 680 D440046 Series
- Page 1 Barnstead MEGA-PURE Automatic Deionizer ® OPERATION MANUAL AND PARTS LIST D440046 Series 680 Single Cartridge Deionizer (D1) D440066 Series 681 Dual Cartridge Deionizer (D2) Model # Voltage D440046 D440066 927854 • 3/28/08 Serial Number__________________...
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Page 2: Table Of Contents
Table of Contents IMPORTANT INFORMATION This manual contains important operating and safety information. The user must carefully read and understand the contents of this manual prior to the use of this equipment. Safety Information ..............................3 Alert Boxes ................................3 Warnings ................................3 Introduction................................5 System Characteristics ..........................5 Dimensions ..............................5... -
Page 3: Safety Information
Safety Information Your Thermo Scientific Barnstead MEGA-PURE® automatic deionizer has been designed with function, reliability, and safety in mind. It is the userʼs responsi- bility to install it in conformance with local electrical codes. For safe operation, please pay attention to the alert boxes throughout the manual. - Page 4 AFETY NFORMATION fasteners selected must be capable of support- ing a minimum of 41 lbs.; inadequate support and/or fasteners may result in damage to mounting surface and/or equipment. If you are unsure of mounting surface composition, condi- tion and construction, or correct fasteners, con- sult your building maintenance group or contrac- tor.
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Page 5: Introduction
Introduction Barnstead MEGA-PURE® Deionization Systems are designed to remove dissolved inorganic and/or organic materials from your water supply depending upon your deionizer and cartridge selection. Resistivity is continuously monitored. A green light will indicate that the resistivity of the output water is greater than 50K ohm-cm. -
Page 6: Dimensions
NTRODUCTION Organic Removal Cartridge and the High Capacity Cartridge for economical removal of both organic and inorganic matter from most water supplies. Dimensions The Model D1 is 10 1/2" wide x 7 1/2" deep x 25 1/2" high and has an operational weight of 26 Ibs. The Model D2 is 16 3/4"... - Page 7 NTRODUCTION vegetable decay and weak organic acids. Cartridge life is about 1500- 1800 gallons for most water supplies. Periodic testing is recommended to determine life cycle for your application. Cartridge Capacity of 790 grains* Approx. Cartridge Life = (for output above 16 megohm-cm) Total dissolved solids in supply water (expressed in grains*/gallon) *Expressed as CaCO3 equivalent.
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Page 8: Unpackaging
Unpackaging Package Contents Checklist MEGA-PURE® Deionizer Instruction Manual Warranty Card Feedwater Tube Fitting (1/4" O.D. X 1/8" N.P.T.) Self Adhesive Operation Label Rubber Gaskets (2 pcs. D1) (4 pcs. D2) Inspect package contents. If any of the above items are damaged or missing, contact your dealer for replacement. -
Page 9: Setup And Assembly
Setup and Assembly Unit Location Warning Wall composition and construction, as Bench Mounting well as fastener type, must be consid- ered when mounting this unit. The Units may be placed on any flat surface providing the mounting surface and fasteners select- space and weight requirements listed above. -
Page 10: System Drain
ETUP AND SSEMBLY System Drain When the cartridge(s) needs changing, the water in the system must be drained. A 5 foot length of 1/4" I.D. vinyl tubing is attached for this purpose. This tubing may be routed to any open or atmospherically vented drain that is located such that draining can be accomplished by gravi- ty. -
Page 11: Assembly Instructions
ETUP AND SSEMBLY Assembly Instructions Deionizer only setup - Figure 3 Locate the 1/4" OD x 1/8" NPT. plastic fitting in the parts box. Install the plastic fitting at your water source. Refer to Figure 6 and instructions and install 1/4"... - Page 12 ETUP AND SSEMBLY Deionizer with solenoid valve accessory - Figure 4 Unpack Part No. 440375 Solenoid Valve Accessory Kit (ordered separately). Note the "IN" side and connect that side to your water source. Install the 1/4" N.P.T. plastic fitting from the parts box to the "OUT"...
- Page 13 ETUP AND SSEMBLY Deionizer to a Barnstead MEGA-PURE Still - Figure 5 Note Refer to Figure 5 and instructions and install This setup assumes that your Barnstead plastic "T" fitting from Still Adapter Kit into the MEGA-PURE Water Still is now con- source water line now feeding your Still as nected to your water source and that shown in Figure 5.
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Page 14: Tube Fitting Instructions
ETUP AND SSEMBLY Tube Fitting Instructions Cut the 1/4" O.D. tubing cleanly, at a slight angle, to make insertion of end easy. Loosen the nut on the fitting until about three threads are visible, moisten the tubing and insert into the nut opening until it stops. (See Figure 6). -
Page 15: Cartridge Installation
ETUP AND SSEMBLY Note Cable to Accessory Receptacle not sup- plied. Order as an option. Cartridge Installation Caution Locate rubber gaskets in parts box. Remove Always install the organic cartridge in paper backing and install (sticky side to metal) the right-hand housing of the model D2. in upper and lower recesses in cartridge holder. -
Page 16: Operation
Operation Turn WATER SUPPLY valve to "off" and DRAIN valve to "closed". Note Pretreatment feedwater-flow rate to be Plug power cord into a grounded 110/120V adjusted so as to “just maintain a full receptacle. Place OPERATION MODE SWITCH boiler.” Too fast a flow water will to the "purge"... -
Page 17: Maintenance And Servicing
Maintenance and Servicing Cartridge Replacement If the system has been idle for a period of time, the red change cartridge light may have come on. Place the Mode Switch in the PURGE position and run 1-2 liters of water through the system. Place the Mode Switch back in the RUN position. - Page 18 AINTENANCE AND ERVICING...
- Page 19 AINTENANCE AND ERVICING...
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Page 20: Replacement Parts And Cartridges Listing
Replacement Parts and Cartridges Part Number Description D400377 High Purity Cartridge D400499 High Capacity Cartridge D440265 Organic Removal Cartridge 410671 Rubber Gaskets (4/case) 410126 1/4" O.D. High Pressure Tubing (5 foot length) 410228 Flow Adjust Needle Valve Assembly 410229 Ball Valve (Water supply or Drain) 440119 Resistivity Monitor Assembly (PCB and Cell) Optional Accessories... -
Page 21: Ordering Procedures
Ordering Procedures Please refer to the Specification Plate for the complete model number, serial number, and series number when requesting service, replacement parts or in any corre- spondence concerning this unit. All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. -
Page 24: Warranty
(ii) misuse (including use inconsistent with written operating instructions for the product), mishandling, contamination, overheating, modification or alteration of the product by any customer or third party or (iii) use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod- ucts.