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a voce "TIPO" della matricola specifi-
la composizione ed i materiali
struttivi della pompa al fine di determi-
re l'idoneità e la compatibilità con il
odotto che si desidera pompare.
B
PUMP IDENTIFICATION
ach pump is fitted with an identifica-
n plate detailing its specification and
aterials.
his data must always be reported in
communications to the manufac-
rer, dealers or assistance centres.
WARNING: It is forbidden to re-
!
move and/or modify the identifi-
tion plate and/or the data therein.
he identification code * listed aside
e TYPE heading, details the pump
mposition and manufacturing
aterials in order to determine its
itability and compatibility with the
oduct to pump.
debemPumps.ir
I
ISTRUZIONI PER L'USO E LA MANUTENZIONE
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
IM 04/2014
INDUSTRIAL PUMPS - POMPE PER L'INDUSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
IM
TÜV NORD Italia
S.r.l.
4
www.debem.it

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Summary of Contents for Debem IM 80

  • Page 1 TYPE heading, details the pump mposition and manufacturing aterials in order to determine its itability and compatibility with the oduct to pump. TÜV NORD Italia S.r.l. debemPumps.ir ISTRUZIONI PER L’USO E LA MANUTENZIONE INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it IM 04/2014...
  • Page 2 Debem SRL 2014 I diritti di traduzione riproduzione e adattamento totale o parziale con qualsiasi mezzo sono vietate in tutti i paesi. Debem SRL 2014 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.
  • Page 3: Table Of Contents

    A - BEARING LUBRIFICATION B - MAINTENANCE FOR THE PRODUCT CIRCUIT C - PUMP OPENING AND INTERNAL CLEANING D- REPLACEMENTE OF THE STATIC SEAL E - REPLACEMENT OF THE WEARING BUSHING TROUBLESHOOTING DECOMMISSIONING debemPumps.ir DEMOLITION AND DISPOSAL SPARE PARTS info@debem.it...
  • Page 4: Lettera Alla Consegna

    Special identification symbols are used to highlight and differ- current safety regulations. entiate particular information or suggestions concerning safety www.debem.it...
  • Page 5 (correct compatibility of materials and hazards related that must only be carried out in the manufacturer’s to possible chemical reactions of the product to be pumped). workshop. EXTRAORDINARY OPERATIONS: indic operations to be carried out solely at the debemPumps.ir Manufacturer’s workshops by technical suppor info@debem.it...
  • Page 6: Identificazione Pompa

    ATTENZIONE: è vietato rimuovere e/o alterare la FABRIQUE PAR - FABRICADA POR - HERGESTELLT VON - MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) - ITALIA matricola di identificazione della pompa e/o i dati...
  • Page 7: Descrizione Pompa

    TECHNICAL CHARACTERISTICS, pg 9), it is necessary IM centrifugal pumps are designed for a max working speed of to safeguard the plant installing a protection device stopping 3000 revs/min., with direct drive motors assembled with having the pump and/or the following technicalmanufacturing characteristics: debemPumps.ir info@debem.it...
  • Page 8 - when immersed in excess of the maximum level the interaction with other plant components is assigned indicated; to the installation operator. - if not fixed by brackets and/or for mobile transfers; www.debem.it...
  • Page 9: Caratteristiche Tecniche

    18°C con aspirazione e mandata liberi. TECHNICAL FEATURES The performance data refers to standard executions. The NOMINAL FLOW and HEAD values refer to pumping of water at 18°C with open suction and delivery. G 1'' m G 1 1/2'' f debemPumps.ir info@debem.it...
  • Page 10 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 The above data is purely indicative f = female thread m = male thread www.debem.it...
  • Page 11 DATI TECNICI Unità di IM 80 IM 90 IM 95 IM 110 IM 120 IM 130 IM 140 IM 150 IM 155 IM 160 IM 180 this quali misura understa Aspirazione pollici 1” 1/2 f 1” 1/2 f 2” m 2”...
  • Page 12: Modalita' Di Garanzia

    The warranty DOES NOT include any indirect damage, in - any damage cause by working in dry conditions and/or pres- particular lost production. Moreover, the warranty does not ence of air bubbles; www.debem.it...
  • Page 13 WARNING: every use of the pump not included in F – Wear appropriate individual protective devices before the use and maintenance invalidates all safety and any operation (mask, gloves, closed shoes, aprons, etc) warranty requirements. info@debem.it...
  • Page 14: Prescrizioni Di Sicurezza

    - install a guard to prevent any contact with the transmission www.debem.it...
  • Page 15 If so, stop the pump’s operation immediately and eliminate the fault. WARNING: check that the outgoing fluid does not contain any air or gas. If so, stop the pump from operating immediately and correct the fault before star- ting again. info@debem.it...
  • Page 16: Trasporto E Posizionamento

    3 Fit the motor to the pump body and 6. Position the pump in a perfectly vertical position in the place of install filters of any type on the suction inlet. tighten the fixing nut. tighten the fixing nut. www.debem.it...
  • Page 17 D – fit a level regulator device that can halt the motor when the C – the weight of the delivery pipe must not burden the pump; C- il peso del tubo di mandata non deve gravare sulla pompa; info@debem.it...
  • Page 18 Do not attach the pump DIRECTLY with rigid metal pipes (on The circuit connection is now completed. plastic pumps) and/or pipes with tapered thread, as they can cause severe stress and/or vibrations and breakage of the connections and other parts of the pump. www.debem.it TRANSPORT AND TRANSPORT AND POSITIONING POSITIONING...
  • Page 19: Allacciamento Del Circuito Prodotto

    2. Loosen the cable-fastener; info@debem.it and with correctly dimension 3. Put the power cable in position, higher than the recommended one fitted with an efficient earthing wire fuses.
  • Page 20 SUPERIORE (schema a stella arranged according to the triangular CONNECTION THREE-PHASE, ASYNCHRONOUS CONNECTION www.debem.it on the respective contacts as e delle MOTORE ASINCRONO TRIFASE diagram MOTOR TRIANGULAR CONNEC. 7.1 Loosen the clamps nuts as in the shown in the illustration.
  • Page 21 OWER FOR START-UP and arrange the bars according to 8.4 Loosen the motor terminal nuts IANGLE info@debem.it the desired type of power and start- angle start-up must be used for and arrange the bars according to igher than 4Kw (5,5HP) and/or...
  • Page 22 10 Fill the tank, respecting th NOTE: In order to invert the three- and MIN levels, so as to co www.debem.it phase motor rotation, you must flood the pump and open th 10 Fill the tank, respectin...
  • Page 23 Power connection and rotationdirection checks are now completed. 15 Install a guard to contain and convey the fluid to a tank in case of accidental breakdown of the pump. debemPumps.ir info@debem.it...
  • Page 24: Messa In Servizio

    WARNING: never stop a working pump by closing • The sound pressure level of the A weighted emission, in the the delivery ball valve of the fluid circuit: THE PUMP working place, is less than 75 dB. MAY STALL AND/OR A FIRE MAY BE CAUSED BY www.debem.it...
  • Page 25: Tempistica Delle Manutenzioni Ordinarie

    100 hours every 1000 hours every 1500 hours A GREASE THE BEARING ● ● B PRODUCT CIRCUIT MAINTENANCE ● C INTERNAL CLEANING OF THE PUMP D REPLACEMENT OF STATIC SEALS ● ● E REPLACEMENT OF THE WEARING BUSHING info@debem.it...
  • Page 26 B -discharge the product that was being pumped and close the on- off delivery valve; www.debem.it C -wear suitable protective equipment before starting work A1 Fill the grease cup using a grease dically (face mask, gloves, closed...
  • Page 27 D. section the power supply to the leakage between the flange and the motor of the e flange and the motor of the pump to prevent casing. uncontrolled uncontrolled start-ups; info@debem.it WARNING: in case any leakage se any leakage...
  • Page 28 (mask, gloves, tie-up insta operation (mask, gloves, tie-up installation are shoes, aprons, etc.). appr www.debem.it shoes, aprons, etc.). appropriate lift B3.3 Proceed with disassembling and WARNING: To clean the pump, WARNING: To clean the pump, only use a clean cloth,...
  • Page 29 C4 Remove any deposits found inside replacement is spare parts. the body of the pump, the internal is now feasible info@debem.it La pulizia e/o sostituzione della conduits and the area behind the connect the pum To open and clean the pump, proceed NOTE: Up to size IM140, the impeller.
  • Page 30 E5 Withdraw the OR gaskets and the impeller. from the spindle flange: PRODUCT PROJECTION HAZARD E6 Verify the play of the shaft and the ceramic bushing in their housings. www.debem.it...
  • Page 31 E7.10 external bushing and remove it with eseguire un tiraggio uniforme con e, per evitarne il info@debem.it the help of extraction holes. una sequenza a croce. E7.9 Fit the front O-ring gasket and the nut and tighten it until the WARNNG: the internal bushing is La sostituzione della boccola è...
  • Page 32 In caso di anomalia e per porre rimedio a malfunzionamenti di ASSISTENZA DEBEM; i nostri tecnici VI verranno avvalersi delle seguenti indicazioni per individuare l’anomalia. in aiuto nel più breve tempo possibile.
  • Page 33 4.4a Open the pump, disassemble the wearing bushing and check its condition. 4.5 The bearings are worn 4.5a Open the pump, disassemble the motor and check the out. play of the bearings. 4.6 Incorrect installation. 4.6a Check the installation again with greater care. info@debem.it...
  • Page 34 1 Scollegare l’alimentazione elettrica del motore della pompa. grandi componenti che possono causare inquinamento, incidenti o danni diretti e/o indiretti. 2 Smontare la pompa dal luogo di installazione. www.debem.it...
  • Page 35 Tipo pompa Pagina Quantità SPARE PARTS Hereafter are listed all spare parts for each IM pump model. If you require spare parts, please indicate the following information with your request: id number part Type of pump Page Quantity debemPumps.ir info@debem.it...
  • Page 36 IM 80-90-95-110-140-150-155-160-180 PP IM 80-90-95-110-140-150-155-160-180 IM 80-90-95-110-140-150-155-160-180 in PP in PP À - f l - f l debemPumps.ir ° ° www.debem.it...
  • Page 37 IM 120-130 PP IM 120-130 IM 120-130 in PP in PP À - f l - f l debemPumps.ir ° ° info@debem.it...
  • Page 38 IM 80-90-95-110-140-150-155-160-180 PVDF IM 80-90-95-110-140-150-155-160-180 IM 80-90-95-110-140-150-155-160-180 in PVDF in PVDF À debemPumps.ir www.debem.it...
  • Page 39 IM 120-130 PVDF IM 120-130 IM 120-130 in PVDF in PVDF À debemPumps.ir info@debem.it...
  • Page 40 RIVENDITORI/RESELLERS: CENTRI DI ASSISTENZA/ASSISTANCE CENTERS: TIMBRO RIVENDITORE/RESELLER STAMP: debemPumps.ir Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it...

Table of Contents