SEW-Eurodrive MAXO-RG Operating Manual
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SEW-Eurodrive MAXO-RG Operating Manual

SEW-Eurodrive MAXO-RG Operating Manual

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*258-27779289/EN-03/22*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating manual [27779289/EN]
EMS Compact
MAXO-RG single-axis controls
Edition
03/2022
258_10030006/EN

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Summary of Contents for SEW-Eurodrive MAXO-RG

  • Page 1 *258-27779289/EN-03/22* Drive Technology \ Drive Automation \ System Integration \ Services Operating manual [27779289/EN] EMS Compact MAXO-RG single-axis controls Edition 03/2022 258_10030006/EN...

  • Page 3: Table Of Contents

    Application and use......................Dimensions .......................... Overview..........................Displays ..........................Connections ......................... 14.1 Connections - power connections ................14.1.1 Connection X1: Supply voltage ..............14.1.2 Connection X2: Motor control..............14.2 Connections: USB (configuration & parameterization) ..........Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 4 Parameter: Status links ................20.4.9 Parameter: Error links ................20.5 Chart: Positioning ..................... Commissioning........................21.1 Safety notes ......................21.1.1 Mechanical installation ................21.1.2 Electrical installation.................. 21.1.3 EMC ......................21.1.4 Operating modes..................21.2 Installation ........................ Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 5 Transport and storage......................105 25.1 Safety instructions for transport and storage............105 25.2 Transport inspection ....................105 Disassembly and disposal....................106 26.1 Preparation for disassembly ..................106 26.1.1 Disassembly....................106 26.2 Disposal........................107 Index ............................. 109 Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 6: Document History

    Added to parameter Drive - Brake openening time; Pin assignment of X2 changed; Information on displays and parameters for STO and DFM removed 27779289/EN 1.03 03/2022 Supply vorltage and frequency adjusted in technical data Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 7: Abbreviations

    Communication type: Slotted microwave guide micro Synchronous serial interface SYSCAN System CAN bus XIN or DIN Digital IN (digital input) Digital IN/OUT (switchable digital input or output) XOUT or DOUT Digital OUT (Digital output) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 8: General

    In addition, the local accident prevention regulations and general safety regulations for the use of the system apply. Illustrations serve basic understand- ing and may deviate from the actual version. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 9: Symbols

    NOTICE! Residual voltage from charged capacitors!Severe injury. Do not touch any live product parts or power connections. INFORMATION! Residual voltage from charged capacitors!Severe injury. Do not touch any live product parts or power connections. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 10 Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text No- tice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 11: Copyright Protection

    Customer service SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 Tel: +49 (0) 7251 75-0 Fax: +49 (0) 7251 75- 1970 D - 76646 Bruchsal E-Mail: sew@sew-eurodrive.com Web: www.sew-eurodrive.com Country of origin: Germany Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 12: Warranty

    The warranty period and scope are determined by your contractual conditions and the general delivery conditions of SEW-EURODRIVE GmbH & Co KG. The general warranty and delivery conditions can be viewed on our website. www.sew- eurodrive.com...

  • Page 13: Safety Instructions

    Further task-related safety instructions are contained in the sections about individual life phases. DANGER ⚠ Danger if the safety instructions are not observed Death or serious injuries • Safety regulations must be strictly observed! Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 14: Intended Use

    In the event of misapplication, misuse or operation outside the specifications de- scribed, any warranty claims against the manufacturer are void. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 15: General Risks

    The system must not be changed improperly! WARNING ⚠ Danger from incorrect replacement and dismantling! Accidents and serious injuries • Before starting any dismantling work, safety instructions must be observed. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 16: Danger From Electrical Energy

    It must be ensured that components are not live (switch off the voltage) or, if this is not possible, cover the parts with insulating material. • Live parts must be secured against unauthorized approach. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 17: Responsibilities Of The Operating Company

    The provider must ensure installation and assembly in accordance with EN 60204. • The provider must ensure that all components are disconnected from the power sup- ply in the event of an EMERGENCY STOP. In particular, the power rail installed in parallel. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 18: Personnel Requirements

    In addition, these persons must have read and understood these safety regulations and must adhere to them afterwards. If required, this may have to be confirmed by the customer/user with a signature. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 19: Personal Protective Equipment

    If you have long hair, it must be covered (cap, hat, hairnet or similar). Safety harnesses, face and hearing protection according to DGUV regulation 112-189. Ear protection To protect against serious and permanent hearing damage. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 20 Safety instructions Safety instructions Respiratory protection To protect against serious and permanent diseases of the respiratory tract. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 21: Safety Devices

    When working on the system, the following accident prevention regulations (UVV) or newly applicable accident prevention regulations - principles of prevention (DGUV reg- ulation 1) must be observed. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 22: Conduct In Case Of Danger Or Accident

    Keep access roads open for rescue vehicles. Behavior in case of accidents • Secure the accident site and call first aiders for first aid. • Alert the ambulance service. • Provide first aid. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 23: Signage

    Always keep all safety, warning and operating instructions in a legible condition. INFORMATION Danger if instructions are not observed Destruction or damage to assemblies • Products may only be used after this document has been completely read and un- derstood! Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 24: Notes About Hazardous Substances

    "POP regulation." Information about hazardous substances according to CP65 (or P65) According to the current state of knowledge, the module does not contain any relevant hazardous substances according to the "CP65 regulation." Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 25: Applicable Documents

    EPLAN of the corresponding controller (variant) • Technical control drawing Depending on the control communication type, the following documents should be used: Communication type: Pulse Code Modulation (PCM) • Operating instructions for the stationary PCM module Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 26: Applied Guidelines, Ordinances And Standards

    Adjustable speed electrical drive systems - Part 3: EMC requirements including special test methods DIN EN 61800-5-1:2017-11 Adjustable speed electric power drive systems - Part 5-1: Safety re- quirements - electrical, thermal and energetic requirements Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 27 Applied guidelines, ordinances and standards Document No. Document title DIN EN IEC 63000:2019-05 Technical documentation for providing electrical and electronic equip- ment with regard to hazardous substance restrictions *Guidelines [R], delegated guidelines [DR] and implementing decisions [DB] Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 28: Technical Data

    L x W x H: 260 x 160 x 90 mm With connections L x W x H: 340 x 160 x 105 mm Dimensions - attachment L x W: 240 x 126 mm Mounting type 4x M10 Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 29 OLED, 2x16 characters IR interface Usage Manual mode through infrared interface Copy module for EMS Compact Type MAXO-RG-PPM Function Storage of the control parameterization Additional information see section “"Copy module: MAXO-RG-PPM" ( 102)” Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 30 Information Basis Description Parameterization Interface USB (mini USB, type B, socket) Usage Parameterization, configuration, etc. Manual mode Required accessories Control unit Type MAXO-RG-MRC Additional information see section “"Control unit: MAXO-RG-MRC" (  100)” Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 31: System Description

    5: Conductor rail (supply voltage to the controller) 6: Connection / use of various peripherals (sensors, etc.) 7: Remote control for service purposes 8: Laptop/PC for service purposes (parameterizing the control system) 9: Motor Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 32: Application And Use

    (e.g. EMS, skid, etc.). They are used to control the drive, read in sensor values, as well as execute and transmit data to the higher-level system control (PLC). EMS Compact controls are available in various performance classes and communica- tion types. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 33: Dimensions

    Dimensions Dimensions Dimensions Fig. 11-1 Dimensions EMS Compact single-axis control; Size in [mm] Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 34: Overview

    Connecting the drive / motor (Harting socket contact) Further information about displays and connections Information about the display in section “"Displays" ( 33).” Information about the connections / flange in section “"Connections" ( 39).” Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 35: Displays

    Brake control "open brake" active. No vehicle detected by the stop sensor. Current output frequency, current decoded PCM command and status of the digital in- puts (HEX-coded). Display only possible after activating the stop sensor functionality. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 36 Current issued frequency and status of the digital inputs (HEX coded). The star in the lower right corner flashes and remains visible in every status display as long as the IR manual mode is active. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 37 [Hz/s] ramp. Display Explanation Display of collision protection function inac- tive. Display of set parameter value and current value for the restart delay. Display only possible after activating the collision protection function. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 38 Display Explanation Display of the current output frequency, in- verter status byte and inverter error word. Display of actual motor current, output stage temperature, DC link voltage and converter firmware version. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 39 Displays Displays Transfer to a lower level takes place by pressing the button [MODE2]. The following can be found there: Display Explanation Operating minute counter Recording the control's POWER-ON cy- cles. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 40 Intermediate circuit voltage minimum and maximum value Display Explanation Minimum and maximum motor current in [A/ Display Explanation Minimum and maximum output stage tem- perature in [°C] Display Explanation Average output stage temperature in [°C] Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 41: Connections

    Mains connection, supply voltage Voltage range 360 ... 524 VAC Designation Connection Connector panel, 8-pin type Contact Function Description Outer conductor L1 Outer conductor L2 Outer conductor L3 Potential equalization Control rail PCM Signaling rail PCM n.c. Not used n.c. Not used Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 42 • Connection X1 contacts may only be connected or disconnected when there is no voltage. • The PE connection (equipotential bonding) must be attached. Operation without a connected PE conductor is not permitted! Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 43: Connection X2: Motor Control

    Harting socket type Contact Function Description Motor phase U Motor phase V Motor phase W n.c. Not used n.c. Not used Supply brake Supply brake n.c. Not used Temperature monitoring Temperature monitoring Potential equalization Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 44 After switching off the control, you have to wait 5 minutes -> residual voltages may be present at the connection! • The PE connection (equipotential bonding) must be attached. Operation without a connected PE conductor is not permitted! Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 45: Connections: Usb (Configuration & Parameterization)

    The USB interface enables communication between the PC and the EMS Compact con- trol. Parameter values can be changed or parameter sets loaded via the USB interface (see section „"Software - configuration & parameterizing" ( 56).“ Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 46: Connections: Flange

    Digital inputs, analog input M12, 5-pin, A coded, socket Digital inputs M12, 4-pin, A coded, socket Digital inputs M12, 4-pin, A coded, socket RS485 sensor connection M12, 4-pin, A coded, socket DATA Copy module Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 47 IO interface Designation Connection M12, 5-pin, A coded, socket type Contact Function Description Supply voltage IO +24 VDC XIN1 Digital input 1 Supply ground IO XIN2 Digital input 2 XANIN Analog input 1 Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 48 Information Description Note Function IO interfaces Designation Connection M12, 4-pin, A coded, socket type Contact Function Description Supply voltage IO +24 VDC XIN5 Digital input 5 Supply ground IO XIN6 Digital input 6 Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 49 Fig. 14-6 Contact assignment connections X23 Information Description Note Function Sensor interface RS485 Designation Connection M12, 4-pin, A coded, socket type Contact Function Description Supply voltage +24 VDC RS485_B RS485 data line Supply ground RS485_A RS485 data line Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 50: Frequency Converter

    Power [kW] Identifier FU 0.75 kW 0.75 FU 1.10 kW 1.10 Data basis Mains Nominal voltage Voltage range Frequency range 3/PE AC 400 / 480 VAC 360 ... 528 VAC 45 ... 66 Hz Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 51: Fu 0.75 Kw

    Brake current max. I [A 0.5 ±10% Integrated switching power supply (supply of external sensors and actuators) Output voltage [V DC] +24 VDC ±10% Output current max. *The multiplier represents [Root (2)]. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 52: Fu 1.10 Kw

    Brake current max. I [A 0.5 ±10% Integrated switching power supply (supply of external sensors and actuators) Output voltage [V DC] +24 VDC ±10% Output current max. *The multiplier represents [Root (2)]. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 53: Type Code

    Type code Type code Type code Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 54: Type Plate

    Production date Data matrix code Machine readable serial number (scanner) Designation of standards etc. (in this case CE) Crossed out garbage can Symbol for separate collection of electronic waste (according to WEEE Directive 2012/19/ Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 55: Order Overview & Scope

    A copy module is included in the delivery scope. Fastening material (screws, etc.) is not included in the delivery scope and must be pro- vided by the system builder. Please refer to the section „"Installation" ( 87).“ Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 56: Communication

    1: Communication line from/to the stationary PLC 2: Stationary PCM module 3: Line to the conductor 4: Conductor line / conductor system 5: Line with mobile communication consumers 6: EMS Compact control with integrated PCM module Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 57 Communication Communication Information about PCM communication - other designations Communication designation depends on the respective manufacturer of the stationary PCM module. Other terms for PCM communication are HWC or half-wave coded. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 58: Software - Configuration & Parameterizing

    Fig. 20-2 ServiceTool start screen A: Make sure the correct parameter set and firmware are set B: If the connection was successfully established, the control type with the current control firmware version is displayed here. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 59 New parameters are accepted after the USB interface cable has been disconnected. Automatic mode is not possible if the control system is connected to the PC. The USB screw connection must be re-installed after the parameterizing has been com- pleted. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 60: Parameterization

    The person carrying out the work and the operator are responsible for parameteriz- ing / adapting the system in which the control is used. Information about configuring the controls When configuring, pay attention to the controller's type or equipment. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 61: Overview Parameter Screen

    Fig. 20-3 ServiceTool parameterization screen 1: Parameter area 2: Setup area 3: Parameters only become visible after activation (e.g. “Screen saver settings”) 4: Some settings must be activated by clicking on a check box. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 62: Parameter: General Information

    Software - configuration & parameterizing Software - configuration & parameterizing 20.3 Parameter: General information Basic information Parameters described here are used in all EMS Compact controllers. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 63: Parameter: Dcs Type

    HW with multiple Communication: 48V (60V) Half-wave with cur- analysis (MFA) rent feedback SMGM Communication: SMGM communication* * Only included in the special SMGM parameter set (there is no e=selection option in- cluded in it) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 64: Parameter: Parameter Information

    Software - configuration & parameterizing Software - configuration & parameterizing 20.3.2 Parameter: Parameter information Parameter Selection Description Parameter 0 ... 999 Parameter version number version Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 65: Parameter: Display

    To nection ensure compatibility with old versions, the pa- rameter is retained.) Screen saver settings Time until 30 ... 120s Time offset until screen saver becomes active. screen saver activation Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 66: Parameter: Data Stick (Copy Module)

    Activating the infrared data transmission (addi- connection tional stationery module required). Currently not Active available Production Inactive Activate if production data must be stored on the data connec- stick. Currently not available. Active tion Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 67: Parameter: Mc 8/10 (Ir Remote Control/Control Unit)

    [MAN] key and then entering the code (vehicle number). Save manu- Active Behavior if voltage returns: al mode zero Active: Control system remains in IR manual Inactive voltage proof mode Inactive: Control system switches into automatic mode Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 68: Parameter: Manual Mode Links

    0 ... 9 Speed selection Forward/ Forward (right rotating field) back Backward (left rotating field) Brake Brake is aerated Item Control system moves into the next stop position (only for PowerCAN and SMGM) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 69: Parameter: Timer

    Software - configuration & parameterizing 20.3.7 Parameter: Timer Parameter Selection Description Timer ON 0 ... 65000ms Setting of the switch-on delay for each input Timer OFF 0 ... 65000ms Setting of the switch-off delay for each input Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 70: Parameter: Drive

    The motor is braked with a standing field (f=0 connection Hz). Inactive DC braking not active. Activating Active Motor current monitoring is active. motor therm- Inactive Motor current monitoring is not active. istor fault monitoring Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 71 (faster) cessed in the interrupt (faster) Controller call-up in Frequency converter voltage controller is pro- the polling cessed in the polling (slower) Dead time 1.5/2/2.5/3 s Frequency converter dead time Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 72: Parameter: Vac

    Vacuum cleaner overtravel time after the traction travel time af- drive was stopped. ter switching the traction drive off Connection Active Error monitoring filter available switching on or error moni- off. Inactive toring filter not available Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 73: Parameter: Communication Type Pcm

    Each speed (selected via the IO links) can be as- ation and decelera- signed a desired acceleration and deceleration tion ramp via the IO links. Z-system op- Inactive Z-system analysis can be activated here (spe- eration cial hardware required). Active (MFA) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 74: Parameter: Speed Settings

    0 ... 9 Associated 0 ... 255 Hz/s deceleration ramp speed 0 ... 9 Emergency 0 ... 255 Hz/s stop deceler- ation ramp (fast braking in case of er- ror) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 75: Parameter: Positioning

    Delay posi- 0 ... 65000ms Time delay message “Position reached” tion reached message Positioning 0 ... 2000mm value initial- ization drive Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 76 Software - configuration & parameterizing Parameter Selection Description Expanded 0 ... 100mm Window in which no re-positioning takes place. positioning window * The respective menu for positioning becomes only visible after appropriately activating the positioning method. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 77: Parameter: Stop Sensor

    Deceleration ramp collision protection in far collision pro- range tection func- tion far range Restart the 0 ... 65000ms Restart delay time delay after exceeding the restart- ing hystere- Restart hys- 0 ... 20000mm Restart hysteresis teresis Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 78: Parameter: Collision Protection Sensor

    Deceleration Deceleration ramp Deceleration ramp for stopping when the colli- ramp Speed 0 ... 9 sion protection function is triggered. Emergency stop Deceleration ramp Restart delay 0 ... 65000ms Restart delay Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 79: Parameter: Speed Controller

    0 ... 255 Hz/s Speed control deceleration ramp trol decelera- tion ramp Encoder settings Encoder res- Encoder resolution Selecting the encoder resolution specification olution set- per revolution type tings Encoder resolution per meter Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 80 Software - configuration & parameterizing Parameter Selection Description Encoder res- 0 ... 65535 Default encoder resolution per revolution olution per revolution Encoder res- 0 ... 65535 Default encoder resolution per meter olution per meter Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 81: Parameter: Io Links

    “Configurable acceleration and deceleration.”) * No entry “-” means that no entry has to be made. ** No entry “-” means the value 0 is used (acceleration to deceleration). Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 82: Parameter: Status Links

    1 ... 10 status message (1 ... 10) occurs * No entry “-” means that no entry has to be made. ** No entry “-” means that the value 0 is used (connection until OUT1). Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 83: Parameter: Error Links

    0 | 1 The negative half-wave is issued as feedback if an error is present. The hyphen “-” in the above table means that no entry has to be made in the cell. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 84: Chart: Positioning

    B: Expanded positioning window - active after the position has been reached and after feedback was given. C: Monitoring target position overtraveled - position offset D: Error monitoring target position overtravel active E: Error: “Position overtraveled“ General information s: x-axis - route v: y-axis - speed Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 85: Commissioning

    The control may only be installed if the information on the control nameplate corre- sponds to the voltage network specifications. Information about the installation location It is intended that control system installation location (EMS vehicle, skids, etc.) contrib- utes to the further minimization of dangers (mechanical/electrical). Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 86: Electrical Installation

    This must be planned and executed by the system manufacturer. The operator must regularly check the EMERGENCY STOP device function. Please note the applicable standards, regulations, etc., in the currently valid version. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 87: Emc

    Information about adhering to the EMC requirements The user is responsible for adhering to the EMC directive in the machine application. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 88: Operating Modes

    Depending on the configuration of the EMS modular control system in manual mode, please ensure that no limit switches are active. Please ensure the manual mode is only activated by authorized skilled employees. You need the IR remote control for manual operation. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 89: Installation

    Screw connection must be carried out so the fastening does not loosen during op- eration. • The screw connection must be checked at regular intervals. • Specifications for the screw-in depth must be observed -> recommended screw-in depth. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 90: Connections

    Lock the plug contact -> flip the connection lever until it engages Installation: M12 connections (flange) (Description applies to all controller M12 connections) • Plug in M12 plug or M12 blind termination and screw down. • Tightening torque: 0.6 Nm Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 91: Condition After The Installation

    The specified environmental conditions are observed (see section „"Technical data" ( 26)“). • Specified technical data or information on the control nameplate correspond to the properties of the system in which the control was used. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 92: First Commissioning

    Whether the control and message rail phases are connected correctly (communica- tion type: PCM). • Whether the saved configuration is valid for the application. • Whether the uploaded parameters are optimally aligned to the motors. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 93: Switching On Sequence

    The control systems acts in accordance with the parameterized specifications (signals at the digital inputs). The current operating status or a status message are shown on the display. A flashing display means a failure is active - see section “"Malfunctions" ( 94)“ Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 94: Operation

    During operation, the controls automatically carry out all actions according to the pro- gramming. This means no actions are necessary during automatic operation. In the event of a failure, proceed as described in section „"Malfunctions" ( 94).“ Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 95: Decommissioning

    • Secure against being switched on again. • Wait five minutes until the stored charges have completely dissipated. • Disconnect all connections. • Loosen the control fastening and remove it from the bracket. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 96: Malfunctions

    Improper troubleshooting can result in serious personal injury or property damage. • Ensure that there is sufficient clearance before starting work. • Switch off the power supply, check that no voltage is present and protect it from be- ing switched on again. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 97: Procedure In The Event Of Malfunction

    (location, spare part, work carried out, date, inspector's name). System fault elimination may only be carried out by trained, qualified and authorized per- sons. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 98: Troubleshooting

    Pulse Code Modulation (PCM) Information about troubleshooting and clearing faults Error occurrence always results in an immediate stop of the motor control! The triggered error messages depend on the application or the control parameterization. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 99: Error Messages

    F024 Sensopart SS Sensopart (distance Acknowledge error; Check con- sensor) interface error nection to sensor, Replace sensor F025 Int.Para.Memory Internal parameter Exchange external data stick; Re- memory error; Internal place control EEPROM write error Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 100 F061 Status fault 9 F062 Status fault 10 * Freely definable fault message, its conditions can be freely parameterized. ** Depending on the parameterization. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 101: Return/Repair

    Designation of the system in which the assembly is installed • Name of a contact person (for poss. questions) • Module designation and serial number • Error description (which defective pattern was identified? Under which cir- cumstances does the error occur?) Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 102: Accessories

    WARNING ⚠ Danger due to inactive limit switches in manual mode Accidents, serious injuries and property damages. • No limit switches are active in the IR manual mode (except if it was parameterized) Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 103 Display transfer in sub menu This can be used to transfer to a lower level if one is already in the status displays. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 104: Copy Module: Maxo-Rg-Ppm

    Accessories Accessories 23.2 Copy module: MAXO-RG-PPM Fig. 23-2 DS-VD Designation Description Item No. MAXO-RG- Data connector for storing control parameters; re- 25740938 PPM-A-01 quired for operation Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 105: Maintenance

    (location, spare part, work carried out, date, inspector's name). System fault elimination may only be carried out by trained, qualified and authorized per- sons. Date Name Maintenance and ser- Instructions are Signature vicing work given by Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 106: Safety Information About Repairs

    Danger - stumbling due to protruding components Injuries • When entering the work and danger area, pay attention to steps and depressions in the floor. There must be no loose objects in the work area. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 107: Transport And Storage

    Obvious transport damage must be reported to the transport company immediately or acceptance with reservation. It is at recipient's discretion to refuse delivery accep- tance in the event of transport damage. • All defects must be documented and reported to the manufacturer. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 108: Disassembly And Disposal

    Before starting any dismantling work, the safety instructions must be observed. CAUTION ⚠ All accessories must be checked for wear! Only parts in perfect condition may be used again. • Only original SEW spare parts may be used. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 109: Disposal

    The provider, as a professional user of the products, is responsible for the proper disposal or recycling of the (old) products. • Contact a recovery, recycling or disposal company that specializes in electronic waste. Operating manual [27779289/EN] - MAXO-RG single-axis controls...
  • Page 110 The product may not be disposed of in unsorted waste, but must be brought to sep- arate collection points for disposal / recovery (recycling). • The black bar under the symbol indicates the product was placed on the market after August 13, 2005. Operating manual [27779289/EN] - MAXO-RG single-axis controls...

  • Page 111: Index

    82 Grounding ............84 Information about the instructions ......6 Operating modes ..........86 Remote control functions ......... 100 Repair ..............99 safety aspects ............ 11 Switch-on sequence........... 91 Symbol explanations ..........7 Operating manual [27779289/EN] - MAXO-RG single-axis controls...

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