Shimadzu AGS-X Series Instruction Manual
  1. Manuals
  2. Brands
  3. Shimadzu Manuals
  4. Measuring Instruments
  5. AGS-X Series
  6. Instruction manual

Shimadzu AGS-X Series Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SHIMADZU AUTOGRAPH
AGS-X
Instruction Manual
Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
Series
349-05468H
Jul. 2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AGS-X Series and is the answer not in the manual?

Questions and answers

Related Manuals for Shimadzu AGS-X Series

Summary of Contents for Shimadzu AGS-X Series

  • Page 1 349-05468H Jul. 2021 SHIMADZU AUTOGRAPH AGS-X Series Instruction Manual Read the instruction manual thoroughly before you use the product. Keep this instruction manual for future reference.
  • Page 2 This page is intentionally left blank.
  • Page 3 Introduction Read this instruction manual prior to operating the product. Thank you for purchasing the AGS-X series AutoGraph testing machine. This instruction manual includes guidelines for installing the system, precautions that should be followed when using the system, and a description of relevant accessories and optional parts.
  • Page 4 Before Using the System Indications Used in This Manual Dangers, Warnings, Cautions, and Notes are indicated using the following conventions: Symbols Description Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death. Indicates an indirect or potential hazard which, if not avoided, could result in serious injury or death.
  • Page 5 Before Using the System Safety Instructions Autograph systems generate very large forces used to measure the strength characteristics of materials or products. In some situations it could cause material damage or serious harm to humans (such as injury or death). Therefore, to ensure the system is used safely, please thoroughly understand and observe the following warnings.
  • Page 6 Due to risk of electric shock, injury, or fire, wiring, maintenance, and inspection work should be perform only by a person with specialized expertise. To prevent electric shock, always ground power cables (100  Max.). If replacing fuses, contact your Shimadzu service representative.
  • Page 7 Before Using the System Safety Instructions If hoisting the testing machine, screw eyebolts into the ends of ball screw shafts and keep the machine from leaning over too much. A leaning could AGS-X unit suddenly wobble and injure workers, such as if the sling slips.
  • Page 8 Before Using the System Safety Instructions This system includes a built-in safety feature that stops jog or return movements if the load level applied to the load cell varies by more than a given amount. This feature is one of the safety circuits, but for fast movements it cannot eliminate the risk of overshooting.
  • Page 9 Before Using the System Safety Instructions The load cell and the CAL cable have been calibrated as a pair before shipment. Be sure to use the CAL cable compatible with the load cell, because the CAL cable and load cell are combined as a pair. If an incompatible CAL cable is connected to the load cell, force measurement becomes abnormal, disabling proper over force detection.
  • Page 10 Before Using the System Warning Labels on the Equipment Risk of Electric Shock Due to risk of electric shock, do not disassemble the testing machine. Due to risk of electric shock, shut off the power before disconnecting cables. Warning Label (Back Side of AGS-X Unit) Pinch Hazard Keep hands away from...
  • Page 11 Before Using the System Warning Labels on the Equipment Be sure to set the Limiting knob. Reconfirm positions of the limiting knob before testing. Warning Label...
  • Page 12 If a malfunction occurs, such as the crosshead not stopping, a burning odor being emitted, or a power failure, take the following actions. Then inspect the system before using it again and, if necessary, contact your Shimadzu service representative. Shutting OFF the Machine in an Emergency (Power Failure) 1) Press the emergency stop button.
  • Page 13 2. Description If a product/part failure occurs for reasons attributable to Shimadzu during the warranty period, Shimadzu will repair or replace the product/part free of charge. However, in the case of products which are usually available on the market only for a short time, such as personal computers and their peripherals/parts, Shimadzu may not be able to provide identical replacement products.
  • Page 14 With your co-operation we are aiming to reduce contamination from waste electronic and electrical equipment and preserve natural resource through re-use and recycling. Please do not hesitate to ask your Shimadzu office or Shimadzu distributor, if you require further information.
  • Page 15 Regulatory Information For Europe: The product complies with the requirement of the Low Voltage Directive 2006/95/EC and EMC Directive 2004/108/EC Product Name : Table-Top Type Universal Testing Instruments Model Name : Autograph AGS-X Series AGS-10kNX AGS-5kNX AGS-1kNX AGS-500NX AGS-100NX AGS-50NX...
  • Page 16 Before Using the System This page is intentionally left blank.

  • Page 17: Table Of Contents

    Contents Contents Chapter 1 Overview ................1 Introduction ........................2 AGS-X Unit Specifications ....................3 1. Basic Specifications ......................3 2. Functional Specifications ...................... 4 Chapter 2 Part List/Specifications ............1 AGS-X Unit ........................2 1. Loading Frame ........................2 2.
  • Page 18 Contents 1. Test Mode ..........................10 2. Test Speed .......................... 13 3. Automatic Control ........................ 14 4. Cross Sectional Area......................16 5. Software Limits ........................17 6. GL/FS ..........................19 7. Extension Origin Starting Point ................... 21 8. Maximum Point / Minimum Point ..................22 9.
  • Page 19 Contents Performing the Test ......................7 Chapter 7 Method Files ................. 1 Introduction ........................2 File Operations ........................2 1. Reading Files ........................2 2. Deleting Files ........................2 3. Saving Files ........................... 3 Computer File Operations ....................3 Chapter 8 Control Input/Output ............. 1 Introduction ........................
  • Page 20 Contents This page is intentionally left blank. xviii...
  • Page 21 Chapter 1 Overview CONTENTS 1.1 Introduction ..............1-2 1.2 AGS-X Unit Specifications ........... 1-3...
  • Page 22 Chapter 1 Overview 1.1 Introduction AGS-X Features • Operating Panel That Fits User Operating Style Users can select from three operating modes - [Simple], [Normal], or [Advanced]. This allows a wide range of users, from first-time users to experienced operators, to operate the machine.

  • Page 23: Chapter 1 Overview

    Chapter 1 Overview 1.2 AGS-X Unit Specifications 1. Basic Specifications (1) Max Load Capacity 10 kN (2) Load Cell Capacity Select from 1 N, 2 N, 5 N, 10 N, 20 N, 50 N, 100 N, 500 N, 1 kN, 5 kN, or 10 kN. (3) Crosshead-to-Table Distance (max value, not including jigs) •...

  • Page 24: Functional Specifications

    Equipped with real-time auto-tuning function. Requires a separate extensometer and TRAPEZIUM LITE X. Consult with Shimadzu before exceeding the cycle frequency, continuous cycle count, and continuous operating time specified here. Measured as distance crosshead moves within a given time, at steady state crosshead speed between 0.5 mm/min and...
  • Page 25 Chapter 1 Overview (4) Test Force Display Resolution • Ranges exceeding 18% of load cell rating 1/10000 • Ranges greater than 3.2%, but not more than 18% of load cell rating 1/50000 • Ranges greater than 0.56%, but not more than 3.2% of load cell rating 1/200000 •...
  • Page 26 Chapter 1 Overview (10) Specimen Fragment Containment Cover • Containment Range Prevents specimen fragment from scattering toward the front of the instrument • Interlock Function Included (11) Safety and Protective Features • Stroke Limiter Located at upper and lower limits. •...

  • Page 27: Chapter 2 Part List/Specifications

    Chapter 2 Part List/Specifications CONTENTS 2.1 AGS-X Unit ............... 2-2 2.2 Peripheral Equipment ............2-3...

  • Page 28: Ags-X Unit

    Chapte 2 Part List/Specifications 2.1 AGS-X Unit 1. Loading Frame Product Name Standard type 346-55900-01 +250 mm extended 346-55900-02 height type +500 mm extended 346-55900-03 height type 2. Parts Provided With AGS-X Unit (1) Power Cord P/N 348-34063-01 (2) Fuse, 10 A P/N 072-02004-26 (includes 2 spare fuses, and 2 separate fuses are installed in the AGS-X unit.) (3) Fuse, 5 A...

  • Page 29: Peripheral Equipment

    In addition to the AGS-X unit, peripheral equipment is also required to perform tests. Key peripherals are indicated below. (For more details, refer to the respective testing instrument catalogs for Shimadzu universal testing machine applications.) 1. Load Cell Set Load Cell Set (Set includes a load cell and calibration cable.)

  • Page 30: Test Jigs

    Chapte 2 Part List/Specifications 2. Test Jigs (1) Tensile Test Jig 1) Screw Type Flat Grips (1 set of upper and lower) Upper Grip Lower Grip Upper Grip Lower Grip <Figure Shows 1 kN Grips> Capacity Grip Face Type Grip Face Opening Size of Grip Face W60 ...
  • Page 31 Chapter 2 Part List/Specifications (2) Compression Test Jig Compressive Load Jig Compression Plate Compression Plate (set includes parts a and b above) 100 mm dia. 200 mm dia. 346-51531-03 343-08095 343-08224-17 Note: If the compression plate diameter is 200 mm or larger, use compression loading jig b above.
  • Page 32 Chapte 2 Part List/Specifications (3) Bending Test Jigs Loading Jig for Compression/ Bending Tests Bending Test Jigs (various types) Applicable Punch Support Max. Applicable Specimen Fig. Standard Radius Radius Capacity Plastics JIS K 6911 346-52697-01/ (max. specimen thickness JIS K 7171 10/100 kN 343-08171-03 3 mm)

  • Page 33: Data Processing Equipment

    Chapter 2 Part List/Specifications 3. Data Processing Equipment (1) Materials Testing Software TRAPEZIUM LITE X P/N 345-47801 (Japanese version) P/N 345-47802 (English version) P/N 345-47803 (Chinese version) USB Cable Provided Note: Provide the computer separately. (2) X-T Type Recorder (AR-228) P/N 346-51735 (3) X-YT Type Recorder (AR-6122) P/N 346-51736...

  • Page 34: Controller

    Chapte 2 Part List/Specifications 4. Controller (1) Jog Controller P/N 346-55922 (2) Controller I/O Extension Box P/N 346-55920-01 (3) Sensor I/O Extension Box P/N 346-55920-02...

  • Page 35: Optional Rails

    Chapter 2 Part List/Specifications 5. Optional Rails These rails are used for attaching DVE non-contact extensometers, finger-tip switches, or other items. Length (mm) 346-55918-01 346-55918-02 +250 mm 1 rail 346-55918-03 +500 mm 346-55918-11 346-55918-12 +250 mm 2 rails 346-55918-13 +500 mm 346-55918-21 346-55918-22 +250 mm...
  • Page 36 Chapte 2 Part List/Specifications Load Cell Force to be Weight or Part No. to be inspected inspected Loop-shaped inspection force meter 5 N /10 N / 20 N 5 N Weight ( 1) 346-51040-18 50 N 50 N 346-51040-31 50 N Weight ( 1) 100 N / 1 kN 100 N 346-51040-17...

  • Page 37: Power Cables For Overseas

    Chapter 2 Part List/Specifications 7. Power Cables for Overseas Length Safety Primary Rating (mm) Plug Shape Standard Regions North 125 V AC UL/CSA/P 2.5 MT America, 348-34063-01 15 A Japan 250 V AC 2.4 MT China 348-34063-02 10 A Powder-blue Green/ Yellow 250 V AC...
  • Page 38 Chapte 2 Part List/Specifications This page is intentionally left blank. 2-12...

  • Page 39: Chapter 3 Basic Instructions

    Chapter 3 Basic Instructions CONTENTS 3.1 Name and Function of Each Part ........3-1 3.2 Installation Site Precautions..........3-6 3.3 Connecting and Switching the Power ON/OFF 3.4 Attaching Load Cells ............3-9 3.5 Safety Systems .............. 3-12 3.6 Jog Operations ............... 3-17...

  • Page 40: Name And Function Of Each Part

    Chapter 3 Basic Instructions 3.1 Name and Function of Each Part 1. Key Parts of the Loading Frame Crossyoke Limit Bar Upper Limit Collar Crosshead Load Cell Lower Limit Collar Power Inlet Panel Jig Attachment Emergency Stop Surface Button Operating Panel I/O Connector Panel...

  • Page 41: Power Inlet Panel

    Chapter 3 Basic Instructions 2. Power Inlet Panel Left Side of AGS-X Unit Back Side of AGS-X Unit (3) Fuse Holder (2) Power Switch (1) Power Inlet (1) Power Inlet Used to insert the power cord. (2) Power Switch Press the "I" side to switch the power ON. Press the "O"...

  • Page 42: Operating Panel

    Chapter 3 Basic Instructions 3. Operating Panel (1) VFD Display (5) Zero Reset Buttons (2) Display Mode Button (6) [RETURN] Button (3) Main Menu Buttons (7) [START] Button (4) Jog Buttons (8) [STOP] Button Operating Panel (1) VFD Display Displays the test force or stroke. (2) Display Mode Button Switches the display between 1-line or 2-line display mode, or between the current, peak, or break point values.

  • Page 43: I/O Connector Panel

    (3) [USB] (USB function connector) Used to connect to the computer via a USB cable. Shimadzu's dedicated testing machine data processing software TRAPEZIUM Lite X (optional) is required. (4) [CONTROL] (controller I/O connector) This connector includes digital input/output terminals for a controller.

  • Page 44: Installation Site Precautions

    1) Provide a table with ample load capacity to hold the total weight of the AGS-X unit, jigs, and other items. 2) Level the AGS-X unit after placing it in position. If using a specialized Shimadzu table, leveling screws are provided on the ends of the legs.

  • Page 45: Connecting And Switching The Power On/Off

    Chapter 3 Basic Instructions 3.3 Connecting and Switching the Power ON/OFF 1. Connecting the Power Supply 1) Confirm that the power switch is in the OFF ("O") Back Side of position. AGS-X Unit 2) Insert the power cord connector all the way into the power inlet. 3) Insert the power cord into the power supply outlet.

  • Page 46: Switching The Power On Or Off

    Chapter 3 Basic Instructions 2. Switching the Power ON or OFF (1) Switching the power ON. 1) The power switch is located on the left side of the AGS-X unit. Power Switch is OFF Power Switch is ON 2) The operation panel shows following informations. 0.00 N Ver.

  • Page 47: Attaching Load Cells

    Chapter 3 Basic Instructions 3.4 Attaching Load Cells Replace or attach load cells according to the following procedure. 1) Switch the AGS-X power OFF. 2) Remove any jigs attached to the load cell. 3) Loosen the two fastener screws on the CAL cable connector on the right side of the AGS-X unit and remove the screws along with the CAL cable.
  • Page 48 Chapter 3 Basic Instructions [ONE POINT ADVICE] When using the non-shift wedge-type grip, use a load cell rotation restricting plate to prevent load cell rotation. Loosen the bolts fixing the rotation restricting plate. Rotation restricting plate LOAD CELL Push the rotation restricting plate toward the load cell using the tip of a wrench or the like.
  • Page 49 Chapter 3 Basic Instructions 8) Electronically calibrate (E-CAL) the test force. SYSTEM OptionDevices Calibration Force Test Force >Execution Tests cannot be performed after switching the power ON until electronic calibration (E-CAL) is executed. 3-11...

  • Page 50: Crosshead Stroke Limit Switches

    Chapter 3 Basic Instructions Safety Systems 1. Crosshead Stroke Limit Switches Once upper and lower mechanical crosshead limits are set, this feature force-stops the crosshead by shutting OFF the motor drive power if the crosshead exceeds those limits. Upper Limit Collar Limit Bar Limit Actuator Crosshead...
  • Page 51 Chapter 3 Basic Instructions Releasing the Limit Bar Squeeze the handle on the slide limit in contact with the limit actuator. When released, the limit bar returns to neutral position and the limit status is canceled. Squeeze Limit Fixed Limit Released The crosshead upper and lower limits expected during a test must be set to proper values.

  • Page 52: Fragment Containment Cover

    Chapter 3 Basic Instructions 2. Fragment Containment Cover Fragment Containment Cover Simultaneously grip both handles, on the inside and outside. The cover stopper is released and Cover Stopper the cover can be opened Release Moving the fragment containment cover to its lowest position activates the cover interlock. 3-14...

  • Page 53: Emergency Stop Button

    Chapter 3 Basic Instructions 3. Emergency Stop Button Used to stop the crosshead movement in emergencies, the button locks in place when pressed. To release the button, turn it in the direction indicated by arrows or pull it up. 4. Software Limits An alarm can be triggered and the crosshead stopped when a measurement value exceeds a specified value during tests.

  • Page 54: Safety Features

    Chapter 3 Basic Instructions 5. Safety Features (1) Contact Load Function If more than a given level in load fluctuations is sensed during return or jog movement operations the crosshead is stopped. If an unexpected accident should occur, such as a collision with a jig, this function increases safety by stopping the crosshead as early as possible.

  • Page 55: Jog Operations

    Chapter 3 Basic Instructions 3.6 Jog Operations JOG UP and JOG DOWN buttons move the crosshead as long as they are pressed. The crosshead stops when the button is released. Pressing the [HIGH SPEED] button allows the jog speed to switch between two speeds (high and low).
  • Page 56 Chapter 3 Basic Instructions This page is intentionally left blank. 3-18...

  • Page 57: Chapter 4 Operating Panel

    Chapter 4 Operating Panel CONTENTS 4.1 Introduction ..............4-2 4.2 Test Display Screen ............4-3 4.3 Menu Screens ..............4-4 4.4 Method Menu Details ............. 4-10 4.5 System Menu Details ............4-32...

  • Page 58: Introduction

    Chapter 4 Operating Panel 4.1 Introduction The menus used to configure parameter settings are available in three levels - Simple, Normal, and Advanced. Operators can freely select the one best suited for their needs. SYSTEM Setup Setup Operation Mode Operation Mode >...

  • Page 59: Test Display Screen

    Chapter 4 Operating Panel 4.2 Test Display Screen Displays the test force and stroke during tests. It also indicates whether or not the computer is connected and file numbers as well. [FORCE / STRESS] Display Computer Connected Icon Selected File Number [STROKE] Display (Does not appear if no file is selected.)

  • Page 60: Menu Screens

    Chapter 4 Operating Panel 4.3 Menu Screens 1. Configuration of Menu Screens Menu screens include submenu screens and parameter setting screens. (1) Submenu Screens Submenu 1 Test Mode Submenu 2 >Soft Limit Max. (2) Parameter Setting Screen Parameters Settings >Test Mode Single Submenu screens consist of two levels - Submenus 1 and 2.

  • Page 61: Operating Submenus

    Chapter 4 Operating Panel 2. Operating Submenus Use the JOG UP and JOG DOWN buttons to make menu selections and the [START] (Enter) button or [RETURN] (Escape) button to switch between menu levels. [START] (Enter) >Test Mode Test Mode Single [RETURN] (Escape) JOG DOWN JOG UP...

  • Page 62: Setting Parameters

    Chapter 4 Operating Panel 3. Setting Parameters Setting values can be changed by pressing the [START] (Enter) button in the submenu position for the setting to be changed and moving the triangle symbol, which was located to the left of the parameter name, next to the setting value. [START] (Enter) >Stroke Stroke...

  • Page 63: Simple Mode Menus

    Chapter 4 Operating Panel 4. Simple Mode Menus SYSTEM METHOD FILE TEST Test Display Test Mode Internal Files Calibration Screen Jog Speed Test Speed PC Files Note: Switches to computer files Cross Section Analog Output when connected to TRAPEZIUM LITE X. Maximum Setup Submenu...

  • Page 64: Normal Mode Menus

    Chapter 4 Operating Panel 5. Normal Mode Menus SYSTEM METHOD TEST FILE Test Display Test Mode Internal Files Calibration Screen Jog Speed Test Speed PC Files Note: Switches to computer files ALSC Pre. Load when connected to TRAPEZIUM Moves up a LITE X.

  • Page 65: Advanced Mode Menus

    Chapter 4 Operating Panel 6. Advanced Mode Menus SYSTEM METHOD FILE TEST Test Display Test Mode Internal Files Calibration Screen Test Speed Examination PC Files Note: Switches to computer files ALSC Jog Speed when connected to TRAPEZIUM LITE X. Cross Section Pre.

  • Page 66: Method Menu Details

    Chapter 4 Operating Panel 4.4 Method Menu Details 1. Test Mode  Setting the Test Mode Sets whether to perform a single (simple) test or cycle (repeated) test. 1) Single test mode Force Force Stress Stress Stroke Stroke Hold control Maximum Single destination Time...
  • Page 67 Chapter 4 Operating Panel Continuous operation is limited to a maximum 10 hours. Keep this limitation when conducting long test. Cycle tests are subject to the following limitations. (1) Number of Cycles Max. 1000 cycles (2) Cycle Frequency Max. 3 cycles per minute ...
  • Page 68 Chapter 4 Operating Panel Fastened Side Fastened Side Load Cell Load Cell Jig Side Jig Side Tension Compression Force Direction Switch the polarity according to the force direction indicated in the figure above, even if using specialized loading jigs. For example, the force applied to the load cell during compression tests using a compression cage is tension.

  • Page 69: Test Speed

    Chapter 4 Operating Panel 2. Test Speed  Setting the Test Speed The following sets the testing speed. Test speed can be changed during tests as well. [Setting Procedure] METHOD Test Speed Testing Speed >Stroke Stroke 100.0 mm/min [Setting Value (1)] •...

  • Page 70: Automatic Control

    Chapter 4 Operating Panel 3. Automatic Control  Setting Initial Speed Specifies the stroke speed immediately after starting the test. Force Stress Start point (Test force) Time Test speed Initial speed (Force or stress speed) (Stroke speed) [Setting Procedure] METHOD ALSC Automatic Control >Initial Speed...
  • Page 71 Chapter 4 Operating Panel  Setting the Start Point (Test Force) Specifies the test force to reach before starting automatic control. [Setting Procedure] METHOD ALSC Automatic Control >Start Point Start Point 10.00 N [Setting Value] Specifies the starting point for test force. Parameter Default Value Setting Range...

  • Page 72: Cross Sectional Area

    Chapter 4 Operating Panel 4. Cross Sectional Area  Setting the Cross Sectional Area Specifies the cross sectional area of the specimen to allow determining stress. [Setting Procedure] METHOD Cross Section Cross Section Area >Cross Section Cross Section Area 5.0 mm [Setting Value] Enters the cross sectional area of the specimen.

  • Page 73: Software Limits

    Chapter 4 Operating Panel 5. Software Limits  Enabling/Disabling Limits Sets the ON/OFF setting for software limits. [Setting Procedure] METHOD Soft Limit Software Limits >Soft Limit Max. Software Limit Maximum >Force Test Force >ON/OFF Setup Switches limit ON or OFF [Setting Value (1)] •...
  • Page 74 Chapter 4 Operating Panel  Setting Limit Values Enters threshold values for software limits. [Setting Procedure] METHOD Software Limits Soft Limit >Soft Limit Max. Software Limit Maximum >Force Test Force >Setting Value Setting Value 10.00 N [Setting Value] Specifies threshold values for each parameter. Maximum Parameter Value Default Value Setting Range...

  • Page 75: Gl/Fs

    Chapter 4 Operating Panel 6. GL/FS  Setting Gauge Length (GL) Specifies the gauge length used to measure the proportion of elongation. [Setting Procedure] METHOD GL/FS Setup GL/FS Setting >Stroke Stroke >GL 100.0 mm [Setting Value (1)] • Stroke Specifies the gauge length for stroke. •...
  • Page 76 Chapter 4 Operating Panel  Setting Full Scale (FS) Specifies the full scale of elongation as a percent of the gauge length (GL). [Setting Procedure] METHOD GL/FS Setup GL/FS Setting >Analog 1 Analog 1 >FS 50.00 % [Setting Value (1)] •...

  • Page 77: Extension Origin Starting Point

    Chapter 4 Operating Panel 7. Extension Origin Starting Point  Setting the Extension Origin Starting Point If the origin starting point is specified for extension, then displacement is measured by assuming extension is zero when the test force reaches the extension origin starting point.

  • Page 78: Maximum Point / Minimum Point

    Chapter 4 Operating Panel 8. Maximum Point / Minimum Point  Setting Maximum and Minimum Points Specifies the target position for controlling single or cycle tests. [Setting Procedure] METHOD Maximum Maximum Point >Stroke Stroke 50.00 mm [Setting Value (1)] • Stroke Specifies the maximum/minimum points for stroke.

  • Page 79: Maximum Action / Minimum Action

    Chapter 4 Operating Panel 9. Maximum Action / Minimum Action  Setting Maximum and Minimum Action Specifies the crosshead action when it reaches a maximum or minimum point. [Setting Procedure] METHOD Max. Point Action Max.Action >Max.Action Max. Point Action Stop [Setting Value] <Single Test>...
  • Page 80 Chapter 4 Operating Panel  Setting the Hold Period Specifies how long to hold the crosshead when it reaches a maximum or minimum point. [Setting Procedure] METHOD Max. Point Action Max.Action >Hold Time Hold Period 0 sec [Setting Value] Parameter Default Value Setting Range Hold Time...

  • Page 81: Cycle Count

    Chapter 4 Operating Panel 10. Cycle Count  Setting the Cycle Count Specifies how many times to repeat cycle tests. [Setting Procedure] METHOD Cycle Count Cycle Count >Cycle Count Cycle Count [Setting Value] Enters the cycle count. Parameter Default Value Setting Range Cycle Count 0 to 9999...
  • Page 82 Chapter 4 Operating Panel  Full-Count Action Specifies the action to take when the test cycle count reaches the cycle count setting. [Setting Procedure] METHOD Cycle Count Cycle Count >Action Action Stop [Setting Value] • Stop Crosshead is stopped after reaching cycle count setting. (default setting) •...

  • Page 83: Break Detection

    Chapter 4 Operating Panel 11. Break Detection  Setting the Start Position for Break Detection Specifies the test force value to reach before starting specimen break detection. [Setting Procedure] METHOD Break Setup Break Setting >Start Point/Act Action >Start Point Start 10.00 N [Setting Value] Enters the test force value to reach before starting specimen break detection.
  • Page 84 Chapter 4 Operating Panel  Switching Breakpoint Sensitivity Function ON or OFF Switches the breakpoint sensitivity function ON/OFF. [Setting Procedure] METHOD Break Setup Break Setting >Sens.Setup Sensitivity >ON/OFF Setup Switches function ON or OFF [Setting Value] • ON Enables breakpoint sensitivity function. (default setting). •...
  • Page 85 Chapter 4 Operating Panel  Switching Breakpoint Force Level Function ON or OFF Switches the breakpoint force level function ON/OFF. [Setting Procedure] METHOD Break Setting Break Setup >Level Setup Level >ON/OFF Setup Switches function ON or OFF [Setting Value] • ON Enables breakpoint level function.
  • Page 86 Chapter 4 Operating Panel  Switching Breakpoint Peak Level Function ON or OFF Switches the breakpoint peak level function ON/OFF. [Setting Procedure] METHOD Break Setup Break Setting >PeakLevel Setup Peak Level >ON/OFF Setup Switches function ON or OFF [Setting Value] •...

  • Page 87: Printing Instructions

    Chapter 4 Operating Panel 12. Printing Instructions  Specifying Print Message to Display When the system is used with TRAPEZIUM LITE X, this specifies whether or not to display a print message on the operating panel after finishing tests. [Setting Procedure] METHOD Print Setup Print Instructions...

  • Page 88: System Menu Details

    Chapter 4 Operating Panel 4.5 System Menu Details 1. Calibration  Calibrating Test Force Electronically calibrates (E-CAL) the test force. Calibrating the test force with E-CAL uses precision resistors built into the calibration cable to apply a simulated load on the load cell and calibrate the test force amplifier [Setting Procedure] SYSTEM...
  • Page 89 Chapter 4 Operating Panel  Calibrating Analog Inputs Calibrates the zero and span values for Analog Inputs 1 and 2. [Setting Procedure] SYSTEM Calibration Calibration >Analog 1 Analog 1 Zero [Setting Value (1)] • Analog1 Calibrates Analog Input 1. • Analog2 Calibrates Analog Input 2.

  • Page 90: Inspection

    Chapter 4 Operating Panel 2. Inspection  Displaying Inspection Values Displays test force and measured sensor input values. [Setting Procedure] SYSTEM Examination Examination >Force Test Force Displays 0.000 Measured Value [Setting Value] • Force Displays measured test force values. • Analog1 Displays measured Analog Input 1 values.

  • Page 91: Jog Speed

    Chapter 4 Operating Panel 3. Jog Speed  Setting the Jog Speed Sets the speed of crosshead movement during jog operations. [Setting Procedure] SYSTEM Jog Speed Jog Speed >Low Speed Low Speed 10.00 mm/min [Setting Value (1)] • Low Speed Sets the low-speed jog speed.

  • Page 92: Preload

    Chapter 4 Operating Panel 4. Preload  Setting the Loading Speed Sets the speed of crosshead movement during preloading. Pressing the start button or hold time coming. Target Test Force Start testing Loading Holding Speed [Setting Procedure] SYSTEM Pre.Load Preload >Load Speed Loading 10.00 mm/min...
  • Page 93 Chapter 4 Operating Panel  Setting Movement Targets Specifies the target test force after preloading is complete. [Setting Procedure] SYSTEM Pre.Load Preload >Target Target 10.00 N [Setting Value] Enters the target test force. Parameter Default Value Setting Range 0.002% of rating Target 0.002% of rating to 100% of rating value...

  • Page 94: Analog Output

    Chapter 4 Operating Panel 5. Analog Output  Setting Analog Outputs Specifies analog output port settings. [Setting Procedure] SYSTEM Analog Output Analog Output >CH.1 Channel 1 >Force Test Force 10.00 N [Setting Value (1)] • CH. 1 Specifies port settings for Analog Output 1. •...

  • Page 95: Digital Inputs

    Chapter 4 Operating Panel 6. Digital Inputs  Setting the Pulse Form Specifies the pulse form for digital pulse inputs. [Setting Procedure] SYSTEM Digital Input Digital Input >CH.1 Channel 1 >Pulse Style (CH1) Pulse Form A/B Phase [Setting Value (1)] •...
  • Page 96 Chapter 4 Operating Panel  Setting the Pulse Rate Specifies the extension length per pulse. [Setting Procedure] SYSTEM Digital Input Digital Input >CH.1 Channel 1 >Pulse Rate (CH1) Pulse Rate 0.100 mm/p [Setting Value (1)] • CH. 1 Specifies the pulse rate for Digital Input 1. •...

  • Page 97: Filter Style

    Chapter 4 Operating Panel 7. Filter Style  Setting Filter Characteristics Specifies the digital filter characteristics used for test force, analog inputs, and digital inputs. [Setting Procedure] SYSTEM Filter Sytle Filter Style >Filter Style Filter Style High Speed チャンネル１ [Setting Value] •...

  • Page 98: Controller Input/Output

    Chapter 4 Operating Panel 8. Controller Input/Output  Input Settings Allocates bits for the parallel input port. [Setting Procedure] SYSTEM Controller Ctrl.In/Out Input/Output >Input1 Input 1 Stop(L) [Setting Value (1)] Selects bit numbers for the parallel input port. [Setting Value (2)] •...
  • Page 99 Chapter 4 Operating Panel  Output Settings Allocates bits for the parallel output port. [Setting Procedure] SYSTEM Controller Ctrl.In/Out Input/Output >Output 1 Output 1 Alarm(L) [Setting Value (1)] Selects bit numbers for the parallel output port. [Setting Value (2)] • Ready Indicates the AGS-X unit has finished startup and is ready to operate.

  • Page 100: Setup

    Chapter 4 Operating Panel 9. Setup  Setting the Language Specifies the interface language displayed. [Setting Procedure] SYSTEM Setup Setup >Lang. (ｹﾞﾝｺﾞ) Language ENG (ｴｲｺﾞ) [Setting Value] • Japanese Displays text in Japanese. • English Displays text in English. (default setting) ...
  • Page 101 Chapter 4 Operating Panel  Setting Units Sets the unit system used for measurements. [Setting Procedure] SYSTEM Setup Setup >Unit System System of Units [Setting Value] • SI Specifies the use of SI unit system.(default setting) • kgf-m Specifies the use of the gravitational metric system. •...
  • Page 102 Chapter 4 Operating Panel  Specifying Power Saver Settings Specifies the delay time before moving to power saver mode. [Setting Procedure] SYSTEM Setup Setup >Power Saving Power Saver 60 min Settings [Setting Value] Enters the waiting time. Parameter Default Value Setting Range Power Saver Settings 0 min...

  • Page 103: Maintenance

    Chapter 4 Operating Panel 10. Maintenance  Clearing Settings Restores all parameters recorded in the AGS-X unit to initial setting values. [Setting Procedure] SYSTEM Maintenance Maintenance >Initialize Clear Settings [Setting Value] • Yes Starts initialization. • No Does not initialize. Even if the system is reinitialized, it does not clear load cell information recorded in the calibration cable.
  • Page 104 Chapter 4 Operating Panel  Displaying the ROM Version Displays the microcomputer program version. [Setting Procedure] SYSTEM Maintenance Maintenance >Version (ROM) ROM Version Ver.1.00.00.00 The microcomputer program version also appears when the system is started up.  Displaying the FPGA Version Displays the FPGA firmware version.
  • Page 105 Chapter 4 Operating Panel  Inputting Keycodes Changes internal parameters. [Setting Procedure] SYSTEM Maintenance Maintenance >Keycode Keycode Number Number > Data Data > [Setting Value (1)] Enter the number for the keycode to be changed. [Setting Value (2)] Enter the data for the keycode to be changed. 4-49...

  • Page 106: Optional Devices

    Chapter 4 Operating Panel 11. Optional Devices  Registering Optional Devices Registers optional equipment to be used. [Setting Procedure] SYSTEM Optional Devices OptionDevices >Jog Controller Jog Controller [Setting Value (1)] • Jog Controller Switches the jog controller ON/OFF. • Air Chuck Switches the air chuck coupler ON/OFF.
  • Page 107 Chapter 5 Performing Tensile Tests CONTENTS 5.1 Introduction ..............5-2 5.2 Attaching a Tensile Test Jig ..........5-2 5.3 Setting Crosshead Stroke Limits ........5-4 5.4 Specifying Test Methods ..........5-5 5.5 Attaching Specimens ............5-7 5.6 Starting Tests ..............5-8 5.7 Testing the Next Specimen ..........

  • Page 108: Chapter 5 Performing Tensile Tests

    Chapter 5 Performing Tensile Tests 5.1 Introduction The following uses an example of performing a tensile test at constant stroke speed to describe how to perform a tensile test. 5.2 Attaching a Tensile Test Jig 1. Attaching the Upper Grip Load Cell Tensile Joint Crosshead...

  • Page 109: Attaching The Lower Grip

    Chapter 5 Performing Tensile Tests 2. Attaching the Lower Grip Lower Grip Locknut Spanner Lower Joint Safety Lock Datum plane The grip shown above is typical, but attach other grips as appropriate for the respective configuration.

  • Page 110: Setting Crosshead Stroke Limits

    Chapter 5 Performing Tensile Tests 5.3 Setting Crosshead Stroke Limits To prevent the crosshead (or attached load cells or jigs) from colliding with anything, secure upper and lower limit collars at respective crosshead upper and lower movement limits. For tensile tests, use the tensile stroke length as a reference to keep any extra cushion to a minimum at both upper and lower limits.

  • Page 111: Specifying Test Methods

    Chapter 5 Performing Tensile Tests 5.4 Specifying Test Methods 1. Setting Test Force Polarity and Test Starting Direction On the [METHODS] menu, set [Pol./Start] to [Tens./Up]. METHOD Test Mode Test Mode >Pol./Start Polarity/Start Direction Tens./Up 2. Setting the Test Speed Set test speed by selecting [Test Speed] on the [METHOD] menu.

  • Page 112: Specifying Break Detection Settings

    Chapter 5 Performing Tensile Tests 3. Specifying Break Detection Settings Set breakpoint sensitivity by enabling [Break Setup] on the [METHOD] menu and setting [Sens. Value]. METHOD Break Setting Break Setup >Sens.Setup Sensitivity >ON/OFF Setup >Sens.Value Switches function Sensitivity 10.00 N/s ON or OFF Break point is detected by a combination of break sensitivity, break level, and peak break level.

  • Page 113: Attaching Specimens

    Chapter 5 Performing Tensile Tests 5.5 Attaching Specimens 1. Attaching the Specimen (2) Tighten securely with both hands. (1) Insert the specimen at the center of the grip faces. Grip Lever Upper Grip Specimen (3) Use jog operations to insert the (Front View) (Side View) specimen between the lower...

  • Page 114: Eliminate Any Initial Test Forces

    Chapter 5 Performing Tensile Tests 2. Eliminate Any Initial Test Forces Eliminate any initial test forces that occurred when the lower grips were tightened. (2) Press [STROKE] to zero the crosshead position. (1) Use jog operations to remove any initial test forces.

  • Page 115: Starting The Test

    Chapter 5 Performing Tensile Tests 2. Starting the Test (1) Press the [START] button. (2) For safety reasons, reconfirmation message appears before starting. If prepared, press the [START] button again. If the test method is not appropriate, the system will not move. Reconfirm parameters. If an alarm is displayed, confirm the alarm description and eliminate the cause.

  • Page 116: Ending The Test

    Chapter 5 Performing Tensile Tests 3. Ending the Test (1) Open the fragment (3) Remove the upper containment cover. portion of the specimen. (2) Remove the lower portion of the specimen. (4) Hold down the [RETURN] button to return the crosshead to its origin position.

  • Page 117: Confirming Test Results

    Chapter 5 Performing Tensile Tests 4. Confirming Test Results Each time the [DISP.] button is pressed, the data display mode changes in the sequence indicated below.  Real Value  Peak Value  Break Value [REAL] Value: Displays the current real-time value [PEAK] Value: Displays the maximum test force...
  • Page 118 Chapter 5 Performing Tensile Tests This page is intentionally left blank. 5-12...
  • Page 119 Chapter 6 Performing Compression and Bending Tests CONTENTS 6.1 Introduction ..............6-2 6.2 Attaching Compression and Bending Test Jigs ....6-2 6.3 Setting Crosshead Stroke Limits ........6-4 6.4 Specifying Test Methods ..........6-5 6.5 Attaching Specimens ............6-7 6.6 Performing the Test ............6-7...

  • Page 120: Chapter 6 Performing Compression And Bending Tests

    Chapter 6 Performing Compression and Bending Tests 6.1 Introduction The following uses an example of performing a compression or bending test at constant stroke speed to describe how to perform those respective tests. 6.2 Attaching Compression and Bending Test Jigs 1.

  • Page 121: Attaching Bending Test Jigs

    Chapter 6 Performing Compression and Bending Tests 2. Attaching Bending Test Jigs (1) Screw in the compression loading jig. Set Bolt (2) Temporarily loosen the set bolt, then insert the bending punch. (3) Press the bending punch against the compression loading jig, then tighten the set bolt.

  • Page 122: Setting Crosshead Stroke Limits

    Chapter 6 Performing Compression and Bending Tests 6.3 Setting Crosshead Stroke Limits To prevent the crosshead (or attached load cells or jigs) from colliding with anything, secure upper and lower limit collars (hardware for setting limits) at respective crosshead upper and lower movement limits.

  • Page 123: Specifying Test Methods

    Chapter 6 Performing Compression and Bending Tests 6.4 Specifying Test Methods 1. Setting Test Force Polarity and Test Starting Direction On the [METHODS] menu, set [Pol./Start] to [Comp./Down]. METHOD Test Mode Test Mode >Pol./Start Polarity/Start Direction Comp./Down 2. Setting the Test Speed Set test speed by selecting [Test Speed] on the [METHOD] menu.

  • Page 124: Specifying Break Detection Settings

    Chapter 6 Performing Compression and Bending Tests 3. Specifying Break Detection Settings Set breakpoint sensitivity by enabling [Break Setup] on the [METHOD] menu and setting [Sens. Value]. METHOD Break Setting Break Setup >Sens.Setup Sensitivity >ON/OFF Setup >Sens.Value Sensitivity Switches function 10.00 N/s ON or OFF 4.

  • Page 125: Attaching Specimens

    Chapter 6 Performing Compression and Bending Tests 6.5 Attaching Specimens Bending Punch (1) Adjust the distance between supports. (2) Place the specimen in the center of the supports. Specimen (4) Zero the test force. Supports (3) Use jog operations to move the bending punch a little above the specimen.
  • Page 126 Chapter 6 Performing Compression and Bending Tests This page is intentionally left blank.
  • Page 127 Chapter 7 Method Files CONTENTS 7.1 Introduction ..............7-2 7.2 File Operations ..............7-2 7.3 Computer File Operations ..........7-3...

  • Page 128: Chapter 7 Method Files

    Chapter 7 Method Files 7.1 Introduction 20 method files can be created in the AGS-X unit. Creating method files in advance allows recalling those files later for tests. When a computer is connected, files can be loaded from the computer as well. 7.2 File Operations 1.

  • Page 129: Saving Files

    Chapter 7 Method Files 3. Saving Files To save a file, select an unassigned method file number from [Internal Files] on the [FILE] menu. FILE Internal Files InternalFiles 1.No DATA Method Files Save? Save > Yes If data to save already exists, delete the data before saving the file. 7.3 Computer File Operations When a computer is connected, the files on the Quick Method List can be browsed.
  • Page 130 Chapter 7 Method Files This page is intentionally left blank.

  • Page 131: Chapter 8 Control Input/Output

    Chapter 8 Control Input/Output CONTENTS 8.1 Introduction ..............8-2 8.2 Registering Optional Devices .......... 8-3...

  • Page 132: Introduction

    Chapter 8 Control Input/Output 8.1 Introduction The AGS-X allows connecting various optional devices via the [CONTROL] I/O connector. Using the optional control I/O extension box allows using multiple optional devices simultaneously. (1) Jog Controller This remote control unit includes a jog dial for moving the crosshead with jog operations. Connect To: [CONTROL] I/O connector on the AGS-X unit or Port 1 connector on the extension box.

  • Page 133: Registering Optional Devices

    Chapter 8 Control Input/Output Port 4 Port 1 Port 3 Port 2 Control I/O Extension Box If using the control I/O extension box, optional devices must be connected via certain connectors depending on the type of optional unit. Make sure it is not connected incorrectly. 8.2 Registering Optional Devices Register optional devices by selecting [Option Devices] on the [SYSTEM] menu.
  • Page 134 Chapter 8 Control Input/Output This page is intentionally left blank.
  • Page 135 Chapter 9 Sensor Input/Output CONTENTS 9.1 Introduction ..............9-2 9.2 Analog Inputs ..............9-3 9.3 Analog Output ..............9-4 9.4 Digital Inputs ..............9-5 9.5 Sensor I/O Extension Box (optional)........ 9-6 9.6 Analog Recorder .............. 9-7...

  • Page 136: Introduction

    Chapter 9 Sensor Input/Output 9.1 Introduction The AGS-X allows connecting analog voltage inputs or outputs or digital pulse signal inputs via the [SENSOR] I/O connector. This allows connecting data loggers, external extensometers, linear encoders, or other such devices. (1) Analog Input Number of Channels: 5 V or 10 V (selected via parameter settings) Input Voltage Range:...
  • Page 137 Chapter 9 Sensor Input/Output 9.2 Analog Inputs This is used to connect devices such as external extensometers with an analog voltage output format. Configure wiring according to the connection example. Applicable connectors are indicated below. Connector: 10120-3000PE Shell: 10320-52F0-008 (Omron) Connector: DX40M-20P Shell: DX30M-20-CV...
  • Page 138 Chapter 9 Sensor Input/Output 9.3 Analog Outputs This is used to connect devices such as external data loggers, which have an analog voltage input format. Configure wiring according to the connection example. Applicable connectors are indicated below. Connector: 10120-3000PE Shell: 10320-52F0-008 (Omron) Connector: DX40M-20P...
  • Page 139 Chapter 9 Sensor Input/Output 9.4 Digital Inputs This is used to connect devices such as linear encoders, which have a digital pulse output. Configure wiring according to the connection example. Applicable connectors are indicated below. Connector: 10120-3000PE Shell: 10320-52F0-008 (Omron) Connector: DX40M-20P Shell:...

  • Page 140: Sensor I/O Extension Box (Optional)

    Chapter 9 Sensor Input/Output 9.5 Sensor I/O Extension Box (optional) Using the optional sensor I/O extension box allows using BNC connectors for analog inputs and outputs. Connected to AGS-X [SENSOR] I/O Connector Sensor I/O Extension Box VIN1 VIN2 VOUT1 VOUT2 BNC Connector Configuration Do NOT apply more than 12 V to analog input terminals VIN1 or VIN2.

  • Page 141: Analog Recorder

    Chapter 9 Sensor Input/Output 9.6 Analog Recorder Analog data recorders can be connected via the [SENSOR] I/O connector. X-YT Type Recorder (AR-6122) X-T Type Recorder (AR-228) Do NOT connect analog recorder output terminals to each other or short them to ground. Doing so could damage the output circuit.
  • Page 142 Chapter 9 Sensor Input/Output This page is intentionally left blank.

  • Page 143: Chapter 10 Maintenance And Inspection

    Chapter 10 Maintenance and Inspection CONTENTS 10.1 Periodic Inspections ........... 10-2 10.2 Inspection of Safety Equipment........10-2 10-1...

  • Page 144: Periodic Inspections

    This service is performed on-site by Shimadzu trained service engineers using documents provided by Shimadzu. Shimadzu also offers validation services according to official standards as well. For more information, contact your Shimadzu sales or service representative. Shimadzu cannot warrant products repaired, adjusted, or otherwise serviced by a company other than Shimadzu or its designated agents.
  • Page 145 Chapter 10 Maintenance and Inspection (A) Upper Activation Point  Freely Movable Position (B) Lower Activation Point The combined distance of (A) and (B) is about 4 mm. Since there is a return error of about 1 mm for the free position, each value is between 1 mm and 3 mm. If (A) or (B) is too small, vibration during testing could accidentally trigger the limit switch.
  • Page 146 Chapter 10 Maintenance and Inspection This page is intentionally left blank. 10-4...
  • Page 147 Chapter 11 Troubleshooting CONTENTS 11.1 Introduction ..............11-2 11.2 Alarm Display.............. 11-2 11.3 Other Problems ............11-6 11.4 Resetting the System ..........11-8 11-1...

  • Page 148: Troubleshooting

    For problems that do not fit any of the examples below, contact your Shimadzu sales or service representative. Note that Shimadzu cannot warrant products repaired, adjusted, or otherwise serviced by a company other than Shimadzu or its designated agents.

  • Page 149: Alarm Code List

    Switch the AGS-X power OFF and switch it ON again after about 10 Corrective seconds. Measures If this does not resolve the problem, there may be a hardware failure. Contact your Shimadzu representative. Alarm Code Alarm Display USB-Func (PC) Err. Description An error occurred during USB communications with the computer.
  • Page 150 Corrective cable. Confirm whether there was an error in the F-CAL procedure as well. If Measures the error continues after repeated attempts, it could be a hardware failure. Contact your Shimadzu service representative. 11-4...
  • Page 151 The load cell must be unloaded to perform E-CAL. Eliminate any loads, then try Corrective again. Also, F-CAL must already be completed as well. If the error continues Measures after repeated attempts, it could be a hardware failure. Contact your Shimadzu service representative. Alarm Code Alarm Display Linearizing Err.

  • Page 152: Other Problems

    Contact your Shimadzu service representative. In addition to system errors, if an error code other than indicated above is displayed, there may be a hardware failure. Contact your Shimadzu service representative. 11.3 Other Problems This section describes examples of problems that do not result in an alarm message.

  • Page 153: Servo Motor Problems

    Chapter 11 Troubleshooting 2. Servo Motor Problems Problem Motor does not turn. Confirm whether the emergency stop button is ON. Corrective Confirm whether a stroke limit was triggered. Measures The motor will not turn while the testing machine is starting up. Wait until it finishes startup.

  • Page 154: Resetting The System

    Chapter 11 Troubleshooting 11.4 Resetting the System Resetting restores all AGS-X settings to factory settings. METHOD Maintenance Maintenance >Initialize Clear Settings After restoring factory settings, optional devices must be registered, and the system of units and the display units must be specified. Even if the system is reinitialized, it does not clear load cell information recorded in the calibration cable.

This manual is also suitable for:

Ags-10knxAgs-5knxAgs-1knxAgs-500nxAgs-100nxAgs-50nx ... Show all

Table of Contents

Save PDF