User Manuals: Lenze EVS9323-EK Servo Controller

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Lenze EVS9323-EK Manual

Lenze EVS9323-EK Manual (524 pages)

Global Drive cam profiler

Brand: Lenze | Category: DC Drives | Size: 5 MB

Table of Contents

Table of Contents

7
- Technical Data
  29
- Features
  33
- General Data/Application Conditions
  34
- Rated Data
  35
- Types 9321 to 9325
  35
- Types 9321 to 9324 with 200 % Overcurrent
  36
- Types 9326 to 9332
  37
- Fuses and Cable Cross-Sections
  38
- Mains Filter
  39
- Dimensions
  39
- Important Notes
  41
- Mechanical Installation
  41
- Installation
  41
- Standard Assembly with Fixing Rails or Fixing Brackets
  42
- Assembly with Thermally Separated Power Stage
  43
- ("Push-Through Technique")
  43
- Assembly of Variants
  46
- Electrical Installation
  49
- Protection of Persons
  49
- Residual Current Circuit Breakers
  49
- Mains Disconnection
  50
- Insulation
  50
- Replacement of Defective Fuses
  50
- Protection of the Controller
  51
- Motor Protection
  51
- Mains Types/Conditions
  52
- Interaction with Compensation Equipment
  52
- Specification of All Cables Used
  52
- Power Connections
  53
- Mains Connection
  53
- Motor Connection
  55
- Connection of a Brake Unit
  57
- DC Bus Connection of Several Drives
  58
- Control Connections
  60
- Control Cables
  60
- Control Terminal Assignment
  60
- Connection Diagrams
  62
- Motor Temperature Monitoring
  68
- User-Specific Characteristic for a PTC Resistor
  69
- Feedback Systems
  70
- Installation of a CE-Typical Drive System
  74
- Control
  93
Working with Function Blocks/Signal Types

112
- Addition Block (ADD)
  112
- Change of the Terminal Assignments
  112
- Description of Cam Profile Generation
  112
- Description of Function Blocks
  112
- Signal Types
  112
- Working with Function Blocks
  112
- Configuration
  118
- Predefined Configurations
  118
- Working with Predefined Configurations
  118
- Configuration with Global Drive Control
  119
- Control
  119
- Operating Modes
  119
- Parameter Setting
  119
- Signal Types
  121
- Connection of Function Blocks
  123
- Freely Assignable Digital Inputs
  127
- Freely Assignable Analog Inputs
  129
- Freely Assignable Digital Outputs
  129
- Freely Assignable Monitor Outputs
  130
- Entries into the Processing Table
  131
- Absolute Value Generator (ABS)
  140
- Automation Interface (AIF-IN)
  142
- Automation Interface (AIF-OUT)
  142
- Automation Interface (AIF-OUT)
  145
- Analog Input Via Terminal 1,2/3,4 (AIN)
  147
- AND Link (AND)
  149
- Inverter (ANEG)
  153
- Analog Output Via Terminal 62/63 (AOUT)
  154
- Arithmetic Block (ARIT)
  156
- Arithmetic Block (ARITPH)
  158
- Changeover Switch for Analog Signals (ASW)
  161
- Holding Brake (BRK)
  164
- Close Brake
  165
- Open Brake
  165
- Setting Controller Inhibit
  166
- System Bus (CAN-IN)
  168
- System Bus (CAN-OUT)
  175
- Setpoint Conditioning (CCTRL)
  179
- Main and Auxiliary Position Setpoint
  180
- Synchronization of Machine and Drive
  180
- Reset of Main Position Setpoint
  181
- Speed Precontrol
  181
- Torque Precontrol
  182
- Cam Profile Data Conditioning (CDATA)
  183
- Cam Profile Generation
  185
- Determination of the Number of Cam Profiles to be Stored
  185
- Transmission and Storage of Cam Data
  185
- Determination of the Number of Cam Profiles to be Stored
  186
- Selection of Cam Profiles Stored for Processing
  186
- Master Position Processing in CDATA
  187
- Additional Functions
  189
- Contouring Error Monitoring (CERR)
  192
- Determination of the Contouring Error Limits
  192
- Evaluation of the Contouring Error
  192
- Output of Status Signals
  192
- Determination of the Contouring Error Limits
  193
- Evaluation of the Contouring Error
  193
- Deactivate Output
  194
- Output of Status Signals
  194
- Virtual Clutch (CLUTCH)
  195
- Disengage Clutch
  196
- Overload Monitoring
  196
- Comparator (CMP)
  198
- Function 1: CMP1-IN1 = CMP1-IN2
  199
- Function 2: CMP1-IN1 > CMP1-IN2
  200
- Function 3: CMP1-IN1 < CMP1-IN2
  200
- Function 4: |CMP1-IN1| = |CMP1-IN2
  201
- Function 5: |CMP1-IN1| > |CMP1-IN2
  201
- Function 6: |CMP1-IN1| < |CMP1-IN2
  201
- Signal Conversion (CONV)
  202
- Phase Conversion (CONVPHA)
  205
- Conversion - Stretching Factor (CONVPHD)
  206
- Encoder Adaptation
  206
- Interconnection of Function Blocks
  206
- Phase Conversion (CONVPHPH)
  208
- Conversion (CONVPHPHD)
  209
- Speed Conversion (CONVPP)
  210
- Cam Profile Selection (CSEL)
  211
- Acceptance of a Converted Value
  212
- Change of an Input Bit Map
  212
- Event-Dependent Otuput of a Fixed Value
  212
- Characteristic Function (CURVE)
  213
- Characteristic with Four Co-Ordinates
  213
- Characteristic with Three Co-Ordinates
  213
- Characteristic with Two Co-Ordinates
  213
- Characteristic with Three Co-Ordinates
  214
- Characteristic with Two Co-Ordinates
  214
- Characteristic with Four Co-Ordinates
  215
- Characterisitc Function (CURVEC)
  216
- Dead Band (DB)
  219
- Controller Control (DCTRLC)
  220
- Controller Inhibit (CINH)
  221
- Operation Inhibited (DISABLE)
  221
- Quick Stop (QSP)
  221
- Trip Set Trip Reset
  221
- Controller Status
  223
- Digital Frequency Input (DFIN)
  224
- Digital Frequency Output (DFOUT)
  227
- Output Signals on X10
  228
- Output of a Speed Signal
  229
- Output of an Analog Signal
  229
- Direct Output of X8 (C0540 = 4)
  230
- Direct Output of X9 (C0540 = 5)
  230
- Encoder Simulation of the Resolver
  230
- Digital Frequency Ramp Generator (DFRFG)
  231
- Quick Stop
  232
- Detect Phase Difference
  233
- Ramp Generator Stop
  233
- Reset
  233
- Start Via Touch Probe Initiator (Terminal X5/E5)
  233
- Correction of the Touch Probe Initiator (Terminal X5/E5)
  234
- Set Offset
  234
- Digital Frequency Processing (DFSET)
  235
- Processing of Correction Values
  236
- Setpoint Conditioning with Stretch and Gearbox Factor
  236
- Synchronizing on Zero Track or Touch Probe
  237
- Delay Elements (DIGDEL)
  238
- Dropout Delay
  239
- On-Delay
  239
- General Delay
  240
- Freely Assignable Digital Inputs (DIGIN)
  241
- Freely Assignable Digital Outputs (DIGOUT)
  242
- First Order Derivative-Action Element (DT1)
  243
- Free Piece Counter (FCNT)
  244
- Free Codes (FCODE)
  245
- Free Digital Outputs (FDO)
  246
- Freely Assignable Input Variables (FEVAN)
  248
- Fixed Setpoints (FIXSET)
  253
- Output of a Speed Signal
  254
- Flipflop (FLIP)
  255
- Gearbox Compensation (GEARCOMP)
  257
- Limiter (LIM)
  258
- Internal Motor Control (MCTRL)
  259
- Additional Torque Setpoint
  261
- Chopping Frequency Change-Over
  261
- Current Controller
  261
- Field Weakening
  261
- Phase Controller
  261
- Quickstop QSP
  261
- Speed Controller
  261
- Speed Controller
  262
- Torque Limiting
  262
- Limiting of Setpoint Speed
  263
- Phase Controller
  263
- Torque Control with Speed Limiting
  263
- Quickstop QSP
  264
- 7.6.47.10 Chopping Frequency Change-Over
  265
- Field Weakening
  265
- Reset of the Mains Failure Control
  267
- Reset of the Mains Failure Control
  273
- Restart Protection
  273
- Application Example
  274
- Dynamic Adaptation of the Control Parameters
  274
- Fast Mains Recovery (KU)
  274
- Motor Potentiometer (MPOT)
  275
- Master Selection (MSEL)
  277
- Out of 4 Selection of the Master Value Source
  278
- Logic NOT (NOT)
  279
- Conditioning of the Setpoint Speed (NSET)
  281
- Setpoint Inversion
  284
- Additional Setpoint
  285
- Arithmetic Operation
  285
- S Ramp
  285
- OR Operation (OR)
  286
- Oscilloscope Function (OSZ)
  289
- Process Controller (PCTRL1)
  293
- Control Characteristic
  294
- Deactivation of the Process Controller
  295
- Evaluation of the Output Signal
  295
- Ramp Generator
  295
- Value Range of the Output Signal
  295
- Phase Addition Block (PHADD)
  296
- Phase Comparator (PHCMP)
  297
- Actual Phase Integrator (PHDIFF)
  299
- Signal Adaptation for Phase Signals (PHDIV)
  300
- Phase Integrator (PHINT)
  301
- Constant Input Value (PHINT1 and PHINT2)
  302
- Constant Input Value (PHINT3)
  302
- Input Value with Change of the Sign (PHINT3)
  302
- Constant Input Value (PHINT3)
  304
- Input Value with Change of the Sign (PHINT3)
  304
- Scaling of Phintx-OUT
  305
- Compare Actual Position with Values Stored
  306
- Output of Status Signals
  306
- Position Memory (PSAVE)
  306
- Store Position Value
  306
- Compare Actual Position with Values Stored
  307
- Output of Status Signals
  307
- First Order Delay Element (PT1)
  308
- CW-CCW-QSP Link (R/L/Q)
  309
- Homing Function (REFC)
  309
- Control Via Input Signals
  311
- Homing Modes
  311
- Output of Status Signals
  311
- Profile Generator
  311
- Homing Modes
  312
- Control Via Input Signals
  314
- Output of Status Signals
  314
- Connection of the Function Block
  315
- Speed/Dig. Frequency Input and Output
  315
- Loading of the Ramp Generator
  316
- Ramp Generator (RFG)
  316
- Calculation and Setting of the Times Tir and Tif
  317
- Loading of the Ramp Generator
  317
- Ramp Function Generator for Phase Signals (RFGPH)
  318
- Sample and Hold Function (S&H)
  322
- Switching Points (SPC)
  323
- Switch Points
  324
- Dead Time
  326
- Hysteresis
  326
- Filter Time Constant
  327
- Filter Time Constant
  328
- S-Shaped Ramp Generator (SRFG)
  329
- Output of Digital Status Signals (STAT)
  331
- Control of a Drive Network (STATE-BUS)
  332
- Memory Block (STORE)
  333
- Save STORE1 Phase Signal
  334
- Save STORE2 Phase Signal
  334
- STORE1 Control Via TP Input E5
  334
- Save STORE2 Phase Signal
  335
- Switch - Digital Frequency (SWPHD)
  336
- Cycle Times
  337
- Multi-Axis Synchronization (SYNC)
  337
- Phase Shift
  337
- Possible Axis Synchronizations
  337
- Possible Axis Synchronizations
  338
- Cycle Times
  339
- Phase Shift
  340
- Correction Value Phase Controller
  341
- Time Window for the Synchronization Via Terminal
  341
- Configuration Examples
  342
- Fault Indications
  342
- Scaling
  343
- Edge Evaluation (TRANS)
  344
- Evaluate Positive Edge
  345
- Evaluate Positive or Negative Edge
  345
- Evalute Negative Edge
  345
- Evaluate Positive or Negative Edge
  346
- Changeover to Alternative Master Value
  347
- Digital Frequency Input
  347
- Inching
  347
- Ramp Function Integrator
  347
- Virtual Master (VMAS)
  347
- Changeover to Alternative Master Value
  348
- Digital Frequency Input
  348
- Generation of a Virtual Master Value
  348
- Inching
  349
- Ramp Function Integrator
  349
- Positioning Control (VTPOSC)
  350
- Welding Bar Control (WELD)
  352
- Basics of Welding Bar Control
  353
- Cam Data
  354
- Direction Reversal
  358
- Stretching, Compression, Offset in y Direction (YSET)
  358
- Stretching/Compression
  358
- Direction Reversal
  359
- Offset
  359
- Monitoring
  360
- Reactions
  360
- Setting of Reactions
  361
- Monitoring Functions
  362
- Undervoltage LU
  365
- Overvoltage OU
  366
- Heatsink Monitoring OH (Fixed)
  368
- Heatsink Monitoring OH4 (Adjustable)
  368
- Heatsink Monitoring OH (Fixed)
  369
- Heatsink Monitoring OH4 (Adjustable)
  369
- Motor Temperature Monitoring OH8
  370
- Motor Temperature Monitoring OH7 (Adjustable)
  371
- Motor Temperature Monitoring OH3 (Fixed)
  372
- External Fault Eer
  373
- Earth Fault Monitoring OC2
  374
- Monitoring for Short-Circuit OC1
  375
- Motor Phase Failure Monitoring LP1
  376
- Resolver Monitoring for Open Circuit Sd2
  377
- Dig-Set Monitoring Sd3
  378
- System Fault Ccr
  379
- Parameter Set Error PR1, PR2, PR3, PR4
  380
- Parameter Error PRO
  381
- Communication Error CE0
  382
- Contouring Error P03
  383
- Phase Controller Overflow P13
  384
- Power Stage Identification H07
  385
- Fault after Automatic Adjustment H30
  386
- Fault in the Resolver Driver H06
  387
- System Speed Monitoring Nmax
  388
- Fault Indication Via Digital Output
  389
- Parameter Setting
  390
- Change Parameters
  395
- Parameter Setting in GDC
  395
- Keypad
  397
- Parameter Change Using the Keypad
  397
- Change Parameters
  400
- Save Parameter Set
  400
- Load Parameter Set
  401
- Parameter Set Transfer
  402
- Display Functions
  404
- Password Protection
  404

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