Rockwell Automation Discrete Machine Performance Solution User Manual
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Rockwell Automation Discrete Machine Performance Solution User Manual

Rockwell Automation Discrete Machine Performance Solution User Manual

Target machine efficiency improvements
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Discrete
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Performance Solution
Target Machine Efficiency Improvements
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User's Guide
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Summary of Contents for Rockwell Automation Discrete Machine Performance Solution

  • Page 1 Discrete Machine Performance Solution Target Machine Efficiency Improvements Powered by RSBizWare User’s Guide Doc ID BWDMPS-UM001A-EN-E...
  • Page 2 RSLogix 500, RSLogix Frameworks, RSLogix SL5, RSView32, RSView, AdvanceDDE, RSSql, RSBizWare Production Client, RSBizWare Historian, RSBizWare BatchHistorian, RSBizWare PlantMetrics, RSBizWare Scheduler, RSBizWare Enterprise Manager, RSBizWare Batch, and RSBizWare Batch Archiver are trademarks of Rockwell Software Inc., a Rockwell Automation company. VersaView is a trademark of Rockwell Automation, Inc.

  • Page 3: Table Of Contents

    Chapter objectives ........... . . 1 What is the Discrete Machine Performance Solution? ......1 Features and benefits .
  • Page 4 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE • Initial Operation and Setup Chapter objectives ........... . 19 Operating guidelines .
  • Page 5 ONTENTS Process Variables ........... . . 46 Summarization events .
  • Page 6 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Digital Events Number of Occurrences ....... . 87 Digital Events Detailed List .

  • Page 7: Welcome To The Discrete Machine Performance Solution

    Welcome to the Discrete Machine Performance Solution Chapter objectives This chapter provides an overview of the Discrete Machine Performance Solution, the intended audience for this document, and sources of assistance for this product. What is the Discrete Machine Performance Solution?

  • Page 8: Intended Audience

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE The ability to track the performance and process data for up to five workcells. Visibility and analysis tools for real-time and historical process information. Pre-developed Operator Interface displays. Pre-developed reports. A configuration application used to configure the site-specific production details. An entire solution based on a single industrial computer.

  • Page 9: Line Operator

    • ELCOME TO THE ISCRETE ACHINE ERFORMANCE OLUTION This user will be most interested in the following chapters of this document: Initial Operation and Setup Collecting Performance Data Discrete MPS Configurator Application Line operator This is the individual who uses the Discrete MPS Operator Interface on the shop floor. He/she will make use of the Discrete MPS Operator Interface to enter any information that is not automatically collected from the control system and, if required, he will select the proper justification reason for a breakdown.

  • Page 10: Get Phone Support

    Get web support In addition to phone support, the Rockwell Automation Customer Support Center offers extensive online knowledgebases of tech notes and frequently asked questions for support of non-urgent issues. These databases are updated daily by our support specialists.

  • Page 11: Get On-Site Support

    ERFORMANCE OLUTION Get on-site support Rockwell Automation field support engineers are located around the globe to provide assistance with special projects, unexpected problems, or emergency situations on-site. Field support engineers are available for dispatch 24x7x365 and can arrive at many locations the same day.
  • Page 12 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE...

  • Page 13: Discrete Mps Hardware Installation

    Discrete MPS Hardware Installation Chapter objectives This chapter describes installation of the VersaView Integrated Display Computer. Features The following illustrations show the major features and controls of the VersaView Integrated Display Computer. Top and side view...

  • Page 14: Before Unpacking The Computer

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Note: The VersaView that ships with the Discrete MPS has two PS/2 ports. Before unpacking the computer Before unpacking your new computer, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.

  • Page 15: Shipping/Transporting The Computer

    The VersaView Integrated Display Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation / Allen-Bradley Internet site: www.ab.com.

  • Page 16: Environmental Considerations

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE use only) and IEC IP66 only when mounted in a panel or enclosure having an equivalent rating. Environment and enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment, in overfatigue Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without darting.

  • Page 17: Mounting Hardware

    • MPS H ISCRETE ARDWARE NSTALLATION The VersaView Integrated Display Computer is designed to operate at a range of extremes. However, it is not good design practice to continuously operate the computer at the highest end of the specified temperature range. While the product will operate at its highest specified temperature, the overall life span of any electronic device is shortened when it operates at its highest rated temperature.

  • Page 18: Mounting Clearances

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Mounting clearances Allow adequate space for mounting, air flow, and maintenance. The figure below shows recommended minimum clearances to other components within the rack or enclosure. The VersaView Integrated Display Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure.

  • Page 19: Mounting Clearances For The Integrated Display Computer

    • MPS H ISCRETE ARDWARE NSTALLATION Mounting clearances for the Integrated Display Computer...

  • Page 20: Panel Cutout Dimensions

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Panel cutout dimensions Panel mounting guidelines Observe the precautions below when installing the computer in a panel: Confirm that there is adequate space behind the panel. A cabinet with a minimum depth of 127 mm (5.0 in) is sufficient. Supporting panels should be at least 14 gauge to ensure proper sealing against water and dust and to provide proper support.
  • Page 21 • MPS H ISCRETE ARDWARE NSTALLATION 1. Cut an opening in the panel using the appropriate panel cutout dimensions provided above. 2. Make sure the computer sealing gasket is properly positioned on the terminal. This gasket forms a compression-type seal; do not use sealing compounds. 3.

  • Page 22: Connecting A Keyboard And Pointing Device

    Tighten mounting clips to a torque of 10 in-lbs (1.1 N•m) to provide a proper seal and prevent damage to the VersaView computer. Rockwell Automation assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation.

  • Page 23: Connecting Ac Power

    Proper cable routing and power conditioning is required to ensure reliable Ethernet communications in industrial environments. Rockwell Automation recommends that all Ethernet cabling be routed through dedicated metal conduits. Installing ferrite bead filters...
  • Page 24 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE...

  • Page 25: Initial Operation And Setup

    Initial Operation and Setup Chapter objectives This chapter discusses initial setup procedures and operation of the system. Operating guidelines We recommend the following operating guidelines for the VersaView Integrated Display Computer: Avoid turning the system on and off frequently. Always use the proper power down procedures as required by your operating system, such as the Shut Down command in Microsoft®...

  • Page 26: Initial Configuration Steps

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 3. If your system does not boot up, after previously booting successfully, refer to the VersaView 6181P Integrated Display Computers User Manual for diagnostic and troubleshooting information. 4. The computer will then display the startup dialogs for the operating system that has been installed.

  • Page 27: Using A Touchscreen

    • NITIAL PERATION AND ETUP 9. On the Workgroup or Computer Domain dialog window, assign the computer as a member of the appropriate Domain or Workgroup for your network. Select Next to continue. If your computer is being placed on a domain you will be prompted for a network administrator login.

  • Page 28: Calibrating The Touchscreen

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Resistive touchscreens consist of two layers: A lower layer (glass substrate) with a resistive coating and a voltage applied. An upper layer (cover sheet) with a conductive coating. Clear spacer dots separate the two layers. When a user presses the upper layer onto the lower layer, the upper layer receives the voltage applied to the lower layer.

  • Page 29: Collecting Performance Data

    Collecting Performance Data Chapter objectives This chapter provides an description of some of the concepts and configuration necessary to collect performance data using the Discrete MPS. The Discrete MPS Configuration Workbook Excel file provides a step-by-step process and tips for determining the information necessary to configure the Discrete MPS. What is the OEE rating? Discrete MPS uses an OEE (Overall Equipment Effectiveness) model to measure the performance of manufacturing equipment.

  • Page 30: User-Defined Summarization Criteria

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE × × Availability Throughput Quality × RunningTime TotalParts IdealCycleTime GoodParts × × ---------------------------------------- - --------------------------------------------------------------------------------- ------------------------------ AvailableTime RunningTime TotalParts This reduces to: × IdealCycleTime GoodParts --------------------------------------------------------------------------------- - AvailableTime Discrete MPS gathers and stores all of the raw data necessary to make this calculation for specific time periods, as well as by activity area, by part number, and by shift.

  • Page 31: Configuring A Workcell Availability Calendar

    • OLLECTING ERFORMANCE A Test/Production State user-defined summarization criterion that will allow you to report on the OEE value for parts that were produced when the activity area was in a Production state only. Refer to “Summarization events” on page 47 for a description of how to configure Summarization Criteria in the Discrete MPS.
  • Page 32 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Our example schedule follows a time pattern that consists of three 8-hour shift periods — each with a 30-minute break (Unavailable) — that make up the work day. This time pattern applies Monday through Friday, and the facility is closed (Unavailable) during the weekends.
  • Page 33 • OLLECTING ERFORMANCE 6. We want our shift to last 8 hours. Click the browse button (...) next to the Duration box. The Time Pattern Duration dialog will display. 7. Select the Custom option for Duration Type and enter a duration of 8 Hours. Press OK to return to the Time Patterns dialog.
  • Page 34 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 11. Specify this time span as starting at hour 0 and ending at hour 4. Remember that our shift times are relative, so these times mean “start of shift” and “4 hours into shift time.”...
  • Page 35 • OLLECTING ERFORMANCE ATTERN Now that we have built our shift time patterns, we can use them to build the Work Day time pattern. 1. With the Time Patterns dialog open, create a new time pattern and name it Work Day. 2.
  • Page 36 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 6. Create a time span for Shift C. Start the shift at 16 and end it at 24. After you have completed these steps, the Work Day time pattern should look like the example below: EEK TIME PATTERN Now that we have built our Work Day time pattern, we can use this to build the Work Week time pattern.

  • Page 37: Step 2 • Configure Composite Time Patterns

    • OLLECTING ERFORMANCE After you have completed these steps, the Work Week should look like the example below: Take a few minutes to look at the other time patterns that are provided with the sample data. These samples will illustrate how to create other types of time patterns. 6.
  • Page 38 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 2. In the Elements tree at the left of the dialog, find the Discrete MPS workcells that have been defined. Click on the Capacity tree item under a workcell. 3. To define a workcell’s capacity, we must assign a time pattern to the workcell. Select Time Pattern from the Value Type list box and Work Week from the Value list.

  • Page 39: Step 3 • Schedule Exceptions

    • OLLECTING ERFORMANCE Note: You are associating a time pattern with one workcell only. If you want to associate the time pattern with all the workcells, you will need to make this association with each workcell separately. Step 3 • Schedule exceptions A Composite Time Pattern may have exceptions that define irregular, but expected, changes to the normal schedule.
  • Page 40 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 5. You will notice that the first workcell is listed in the Application box on the lower right side of the dialog. This indicates that you are creating this exception for this first workcell only. This does not mean that the exception applies to the other workcells. If you want to apply this exception to another workcell, highlight the name of the workcell in the Elements box on the left and click the arrow button (>) to move the individual workcell.

  • Page 41: Discrete Mps Configurator Application

    Discrete MPS Configurator Application Chapter objectives This chapter provides an overview of the Discrete MPS Configurator Application. The Configurator Application is used to configure the Discrete MPS to collect and display process data. Exploring the user interface When you start the Configurator, you will notice that the user interface is made up of three main sections: the Configuration Explorer, the Configuration Work Area, and the Configuration Status Bar.

  • Page 42: The Configuration Work Area

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE The Configuration Work Area When you click on an item in the Configuration Explorer, the specified configuration screen will display in the work area to the right of the Configuration Explorer. The work area is the region where configuration users can create and modify workcell properties.

  • Page 43: General Settings

    • MPS C ISCRETE ONFIGURATOR PPLICATION Open… button to load an existing configuration. The standard Windows file open dialog box will appear. Choose between the XML and the Binary file format. Select the file and click the Open button. Save button to save the current configuration to disk. The configuration will be saved in both the XML and Binary format.

  • Page 44: Workcells

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 1. Select the OPC Server from the OPC Server list. RSLinx is the preferred choice to connect to Allen Bradley PLCs. 2. A Product ID and up to five other summarization events may be defined for the workcells.

  • Page 45: Efficiency Analysis

    • MPS C ISCRETE ONFIGURATOR PPLICATION Efficiency Analysis 1. Select Efficiency Analysis in the Configuration Explorer to display the Efficiency Analysis screen in the Configuration Work Area: 2. The Configuration Work Area is divided in four sections. Each section contains a different data category: Part Counters, Ideal Cycle Time, Availability Status, and Running Status.

  • Page 46: Ideal Cycle Time

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Good Part Counter to collect the total number of good parts produced by the workcell. Enter a description for the good produced parts (i.e., good bottles, good screws…) and enter the PLC address of the good parts counter. Bad Part Counter to collect the total number of bad parts produced by the workcell.

  • Page 47: Running Status

    • MPS C ISCRETE ONFIGURATOR PPLICATION Running status The Running parameter allows the control system to indicate when the workcell is actually producing parts. 1. Select Manual and select a default value to allow the line operator to select the Running Status through the Discrete MPS Operator Interface.

  • Page 48: Multistate Events

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 3. Click the Add button to insert a new digital event, click the Remove button to delete the selected digital event. 4. Click on the right arrows of the Category to choose a category for the digital event. Select New Category to create a new category.

  • Page 49: Counters

    • MPS C ISCRETE ONFIGURATOR PPLICATION 4. An Event Lookup Table is created for every defined multistate event. Select a multistate event. The corresponding Event Lookup Table will appear in the bottom part of the Multistate Event Configuration Screen. Click the Add button to append a new line to the Event Lookup Table.

  • Page 50: Breakdown Justification

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Breakdown Justification Assigning a justification to a breakdown is a typical issue in the analysis of the performance of an industrial plant. Typically control systems alone are not able to provide operators and production managers with complete information about breakdowns and stoppages of the machines.

  • Page 51: Automatic Justification

    • MPS C ISCRETE ONFIGURATOR PPLICATION 2. Check Breakdown Justification in the Configuration Work Area to enable the Breakdown Justification collection. The table containing the list of the defined justifications will be displayed. 3. Select the Manual radio button as the Justification Type to allow the operator to manually enter the breakdown reason.

  • Page 52: Process Variables

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 2. Check Breakdown Justification in the Configuration Work Area to enable the Breakdown Justification collection. The table containing the list of the defined justifications will be displayed. 3. Select the Automatic radio button as the Justification Type to collect the justification code directly from the PLC.

  • Page 53: Summarization Events

    • MPS C ISCRETE ONFIGURATOR PPLICATION 2. Check Process Variables in the Configuration Work Area to enable the Process Variables collection. The table containing the list of the defined process variables will be displayed. 3. Click the Add button to append a new line to the Process Variables List. Click the Insert button to create a new line in the Process Variables List before the selected row.
  • Page 54 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 1. Select Summarization Events in the Configuration Explorer to open the Summarization Event Configuration screen in the Configuration Work Area. 2. Select the trigger mode for each of the six summarization events. Constant means that the same value is always logged to the database. The Discrete MPS will not detect any change and will not generate any summarization event.

  • Page 55: Strings Localization

    • MPS C ISCRETE ONFIGURATOR PPLICATION Automatic means that the plant control system updates the value of the summarization event automatically. Enter the PLC Address of the summarization event value. Strings Localization The Discrete MPS Operator Interface can be completely localized in the native language and terminology of the system users.

  • Page 56: Generating The Application

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Generating the application After all of the configuration steps described in this chapter are completed, the saved site configuration data must be used to generate the Discrete MPS system configuration. To complete the customization process, run the Discrete MPS Configurator on the VersaView Integrated Display Computer: 1.
  • Page 57 • MPS C ISCRETE ONFIGURATOR PPLICATION 3. Make sure that RSView is running and the Discrete MPS application is loaded. Click the OK button. The Configurator is ready to generate the Discrete MPS system configuration. 4. Click the Generate Application button. The Configurator will step through all of the configuration steps required to generate the system configuration.

  • Page 58: Workcell Description Changes

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE When the application is generated successfully, the system will display a confirmation message. Workcell Description changes If a Workcell Description was changed in the configuration, the RSBizWare Production Client application must be used to manually edit the OEEBox Detail report and the OEEBox Overview report section for that workcell —...
  • Page 59 • MPS C ISCRETE ONFIGURATOR PPLICATION 1. Launch the RSBizWare Production Client application. 2. At the Login to Production Client prompt, login to the application with the “admin” user account.
  • Page 60 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 3. Select the OEEBox Detail report for the workcell that has a new description. 4. View the OEEBox Detail report in Design Mode.
  • Page 61 • MPS C ISCRETE ONFIGURATOR PPLICATION 5. Right click the report object (which composes the entire report) and choose Properties. Select the correct Workcell Description on the Activity Area (i.e., workcell) tab. Press OK to make the change. 6. Save the OEEBox Detail report.
  • Page 62 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 7. Select the OEEBox Overview report and view the report in Design Mode. Right click the control for the workcell that has a new description and choose Properties. 8. Select the correct Workcell Description on the Activity Area (i.e., workcell) tab. Press OK to make the change.

  • Page 63: Discrete Mps Operator Interface

    Discrete MPS Operator Interface Chapter objectives This chapter provides an overview of the Discrete MPS Operator Interface functionality. Exploring the Operator Interface The Discrete MPS Operator Interface is a Rockwell Software RSView32 application. All of the major displays for the Operator Interface are composed of a header area and a main content area.

  • Page 64: Graphical Keyboards

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE The yellow box in the middle is used to display an alarm record for each workcell that is currently experiencing a breakdown event. If the workcell has been configured for Manual Breakdown Justification, the Breakdown Justification display can be shown by choosing the alarm record listed and selecting the Identify button.

  • Page 65: Main Overview

    • MPS O ISCRETE PERATOR NTERFACE Main overview This display provides an overview of all workcells and shows their recent OEE ratings. This is the initial display shown when the Operator Interface application is started. All workcells that have been enabled in the configuration are shown along with their OEE ratings.

  • Page 66: Login

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE You may also select the: Login button to view the login display Maintenance button to view the maintenance display Note: in the sample display above, the Maintenance button is not visible. To activate it, it is necessary to login with the “admin”...

  • Page 67: Maintenance

    • MPS O ISCRETE PERATOR NTERFACE To logout the current User ID from the Operator Interface: Select the Logout button. When the Logout button is selected, the Main Overview display is shown. The user ID shown in the display header is changed to the default user ID of DEFAULT. Maintenance This display provides access to the restricted maintenance functions that are available for the Operator Interface.
  • Page 68 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 2. Select the Accounts button to display the RSView32 application User Accounts dialog for managing application User Accounts. User accounts managed in the Operator Interface are separate from the user accounts defined for the Reporting Interface. A keyboard and mouse must be attached to the Discrete MPS Industrial Computer for managing Operator Interface user accounts.

  • Page 69: Workcell Menu

    • MPS O ISCRETE PERATOR NTERFACE Workcell menu This display provides links to workcell-specific displays and provides functionality for the current Breakdown state of the workcell. Select: Performance Analysis to view the Performance Analysis display. Digital Events to view the Digital Events display. Multistate Events to visualize the Multistate Events display.

  • Page 70: Performance Analysis

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE There are two buttons in the breakdown box area. Select: Breakdown Reset to send the breakdown reset signal to the PLC after a breakdown reason has been selected. This button is available if the Breakdown Justification Type has been assigned as Manual and the Manual Reset option has been selected (refer to “Breakdown Justification”...

  • Page 71: Digital Event

    • MPS O ISCRETE PERATOR NTERFACE entry, the Ideal Cycle Time and Product code field values can be modified on this display. In the States box, you can view the running states (overall, automatic, and manual) and the availability states (overall, automatic, and manual) of the workcell. The indicators are green when active (i.e., running or available);...

  • Page 72: Multistate Events

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Multistate Events This display shows the current state of all multistate events configured for the workcell. The current code value of each multistate event configured for the workcell is shown. Multistate events that have not been configured simply have a solid gray background displayed for the code value.

  • Page 73: Counters

    • MPS O ISCRETE PERATOR NTERFACE Counters This display shows the current state of all counters configured for the workcell. The current value of each counter configured for the workcell is shown. To the right of the current value, the description of the counter is shown.

  • Page 74: Process Variable Trends

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Process Variable trends This display shows the current value of all process variables configured for the workcell and a trend of those values. The description of each process variable configured for the workcell is shown with its current actual value.

  • Page 75: Summarization Values

    • MPS O ISCRETE PERATOR NTERFACE Adjust the time period displayed in the grid by using the buttons to the right of the grid. Select the left-most buttons to jump to the oldest data available or to scroll backward in time. Select the right-most buttons to jump to the most current data available or to scroll forward in time.

  • Page 76: Breakdown Justification

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Breakdown justification This display shows the breakdown reasons that have been configured for the workcell. The Main Menu displays a selection button for each breakdown reason configured for the workcell. The first 10 breakdown reasons are shown on the first display; select the down arrow button to display the next 10 breakdown reasons.

  • Page 77: Discrete Mps Reporting

    Discrete MPS Reporting Chapter objectives This chapter provides an overview of the Discrete MPS Reporting functionality. Available reports Discrete MPS has 48 reports to display historical data recorded in the system database.

  • Page 78: Accessing Reports

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Accessing reports Reports are accessed via an Internet Explorer browser, by accessing the HTTP server on port number 8080 of the Discrete MPS Industrial Computer. 1. In the Address field of your browser, enter http://COMPUTER_NAME:8080 –...
  • Page 79 • MPS R ISCRETE EPORTING 3. After browsing to the RSBizWare Quick Web page, the system displays a user Login window that will prompt for entry of a user name and password. Enter the User and Password information and press the Login button. 4.

  • Page 80: Report Display Options

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 5. After selecting a report, many reports require filter criteria to be specified for the report. A criteria entry window will open. Select required criteria from a drop down list or a list box and click OK to display the report. Report display options After a report is displayed, the filter criteria and time period used for the report may be changed.

  • Page 81: Time Selection Toolbar

    • MPS R ISCRETE EPORTING Time Selection toolbar Use the Time Selection toolbar to define time ranges, start and end date/times, and time increments for retrieving data for the report. Time Selection Tools toolbar The Time Selection Tools toolbar provides tools for use with reports that filter data based on time.
  • Page 82 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE 2. Select the local Server Manager from the object tree on the left side of the window. At the Login to Server Manager prompt, login to the application with the ‘admin’ user account.
  • Page 83 • MPS R ISCRETE EPORTING 3. Expand Administration under the local Server Manager and select Users and Groups. The users configured for the system are displayed in the item detail area to the right of the tree. 4. Select Add User to add a new report user. The Security Control dialog is shown. Enter a Description, User ID and Password for the new user.
  • Page 84 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Report access for all reports is granted to all users). Select OK to complete adding the user. Reporting Accounts managed in RSBizWare Enterprise Manager are separate from the User Accounts defined for the Discrete MPS Operator Interface. 5.

  • Page 85: Report Samples

    • MPS R ISCRETE EPORTING Report samples Performance Analysis OEE Details by Workcell This report shows a detailed analysis of a workcell’s OEE and efficiency parameters. It also shows the 10 most recent open events. The filter icon can be used to select a different time period for the report.

  • Page 86: Performance Analysis Oee Overview

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Performance Analysis OEE Overview This report shows an overview of the OEE rating for all workcells.

  • Page 87: Performance Analysis Oee Trend

    • MPS R ISCRETE EPORTING Performance Analysis OEE Trend This report shows a historical trend of the OEE value for each workcell.

  • Page 88: Performance Analysis Production

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Performance Analysis Production This report shows a bar chart of the production counts for the criteria specified. Filter criteria includes specifying a specific value for a summarization event.

  • Page 89: Performance Analysis Production By Shift (Text)

    • MPS R ISCRETE EPORTING Performance Analysis Production by Shift (text) This report shows the production counts grouped by shift.

  • Page 90: Performance Analysis Production By Shift (Bar Chart)

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Performance Analysis Production by Shift (bar chart) This report shows a bar chart of the production counts grouped by shift.

  • Page 91: Digital Events Total Duration (Bar Chart)

    • MPS R ISCRETE EPORTING Digital Events Total Duration (bar chart) This report shows a bar chart of the top 10 total durations for any digital events that have occurred for the data selected.

  • Page 92: Digital Events Total Duration (Pie Chart)

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Digital Events Total Duration (pie chart) This report shows a pie chart of the top 10 total durations for any digital events that have occurred for the data selected.

  • Page 93: Digital Events Number Of Occurrences

    • MPS R ISCRETE EPORTING Digital Events Number of Occurrences This report shows a pie chart of the top 10 number of occurrences for any digital events that have occurred for the data selected.

  • Page 94: Digital Events Detailed List

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Digital Events Detailed List This report shows all the digital events that have occurred.

  • Page 95: Analog Events Total Duration By Day (Text)

    • MPS R ISCRETE EPORTING Analog Events Total Duration by Day (text) This report shows the duration of the analog event values grouped by day for any analog events that occurred for the data selected.

  • Page 96: Analog Events Total Duration By Day (Bar Chart)

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Analog Events Total Duration by Day (bar chart) This report shows a bar chart of the duration of the analog event values grouped by day for the analog events, with the top five durations that occurred for the data selected.

  • Page 97: Analog Events Total Duration By Summarization Event

    • MPS R ISCRETE EPORTING Analog Events Total Duration by Summarization Event This report shows the duration (in seconds) of the analog event values grouped by summarization event values.

  • Page 98: Counters Total By Month (Text)

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Counters Total by Month (text) This report shows all the counter values grouped by month for the data selected.

  • Page 99: Counters Total By Month (Bar Chart)

    • MPS R ISCRETE EPORTING Counters Total by Month (bar chart) This report shows a bar chart of all the counter values grouped by month for the data selected.

  • Page 100: Breakdowns Total Duration (Pie Chart)

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Breakdowns Total Duration (pie chart) This report shows a pie chart of the top 10 total durations for any breakdown reasons that have been recorded for the data selected.

  • Page 101: Breakdowns Total Duration By Summarization Event

    • MPS R ISCRETE EPORTING Breakdowns Total Duration by Summarization Event This report shows the duration (in seconds) of the breakdowns grouped by summarization event values for the data selected.

  • Page 102: Process Variables Trend

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Process Variables Trend This report shows a trend of the process variables configured for a single workcell for the data selected.

  • Page 103: System Troubleshooting

    System Troubleshooting Introduction This appendix describes basic operating problems, the probable causes, and recommended corrective actions. VersaView Integrated Display Computer problems It may be necessary to connect a keyboard and mouse to the computer to assist in troubleshooting problems. If you are having problems during boot-up: Check that the VersaView Computer is plugged in securely.

  • Page 104: Computer Interface Problems

    ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE Computer interface problems If you are having problems retrieving information from a PLC: Check that the Ethernet cable is securely connected to the VersaView Computer. Check if the Ethernet connection indicator lights confirm that data communication is taking place.
  • Page 105 Index Availability 23, 25, 39, 40, 65 Login, Operator Interface Login, Reporting Interface benefits Breakdown Justification 44, 70 Mounting Clearances Mounting Dimensions Mounting Hardware Multistate Events 42, 66 Configurator Application Connecting a Keyboard and Pointing Device Connecting AC Power OEE rating 23, 59 Connecting to a Network on-site support...
  • Page 106 ’ ISCRETE ACHINE ERFORMANCE OLUTION UIDE RSBizWare Production Client 5, 25, 52, 53, Touchscreen 73, 75, 78 training RSBizWare Quick Web Troubleshooting shift VersaView Integrated Display Computer Shipping/Transporting the Computer Strings Localization Summarization Events 38, 47, 48, 63 Summarization Values web support support 4, 5...

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