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Hyster H6 0FT Series Service & Repair Manual
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Hyster H6 0FT Series Service & Repair Manual

Hyster H6 0FT Series Service & Repair Manual

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Hyster L006 (H135FT, H155FT) Forklift Service
Repair Manual

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Summary of Contents for Hyster H6 0FT Series

  • Page 1 Hyster L006 (H135FT, H155FT) Forklift Service Repair Manual...
  • Page 2 ELECTRICAL SYSTEM H6.0-7.0FT (H135-155FT) [L006]; H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) [C299] PART NO. 4139182 2200 SRM 1954...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4 Remove ................................18 Install ................................19 Sensor Microswitch Monotrol®......................... 19 Remove ................................19 Install ................................21 Low Coolant Level Sensor ..........................21 Remove ................................21 Install ................................22 Fuel Level Sensor, Diesel Engines Only ......................23 Remove ................................23 ©2015 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Table of Contents TABLE OF CONTENTS (Continued) Install ................................23 Seat Sensor (Operator Presence System) ......................24 Non-Suspension Seat ............................24 Remove ..............................24 Install ................................25 Full Suspension and Swivel Seats ....................... 25 Remove ..............................25 Install ................................26 Hood Shut Off Switch ............................26 Remove ................................
  • Page 7 Table of Contents TABLE OF CONTENTS (Continued) Remove ..............................36 Install ................................38 Engine Speed Sensor ............................ 38 Remove ..............................38 Install ................................38 Engine Coolant Temperature (ECT) Sensor ....................38 Remove ..............................38 Install ................................38 Fuel/Water Separator Sensor ........................38 Remove ..............................38 Install ................................38 Engine and Fuel Sensors and Switches, Kubota 3.6L Diesel Engine ............39 Engine Coolant Temperature (ECT) Sensor ....................
  • Page 8 Table of Contents TABLE OF CONTENTS (Continued) Oxygen Sensors (Inlet and Outlet) ......................49 Remove ..............................49 Install ................................50 Inlet Temperature Sensor ..........................51 Remove ..............................51 Install ................................51 Mass Air Flow Sensor ...........................51 Remove ..............................51 Install ................................51 Fuel/Water Separator ...........................51 Remove ..............................51 Install ................................52 Air Filter Restriction Switch ........................52 Remove ..............................52...
  • Page 9 Table of Contents TABLE OF CONTENTS (Continued) LED Tail, Backup, and Brake Lights ......................63 Remove ................................63 Install ................................63 Front Marker/Turn Signal Lights ........................64 Replacing Whole Front Marker/Turn Signal Light Assembly ..............64 Remove ..............................64 Install ................................64 Replacing Just the Front Marker/Turn Signal Light LED Light Lens ............. 65 Remove ..............................65 Install ................................65 Electronic-Hydraulic Controls ..........................
  • Page 10 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 11 2200 SRM 1954 General General The removal and replacement procedures for the following electrical components are covered in this manual: • Display Switch Cluster • Vehicle System Manager (VSM) • Power Distribution Module (PDM) • Mini-lever electronic-hydraulic controls • Lights •...
  • Page 12 If your lift truck is equipped with a Cummins QSB 3.3L diesel engine, contact your local Hyster User Interface - Service Technician dealer, or see Hyster Hypass® Online for any 2200SRM1131 for lift truck models repair or service procedures. •...
  • Page 13 2200 SRM 1954 Display Switch Cluster Display Switch Cluster 4. Remove horn button and disconnect horn wires. REMOVE NOTE: A puller tool may be required to remove NOTE: The Display Switch Cluster (DSC) is a non- steering wheel. repairable part. See Parts Manual for replace- ment parts.
  • Page 14 Display Switch Cluster 2200 SRM 1954 Legend for Figure 3 1. HORN BUTTON 2. LOCK NUT Figure 3. Steering Wheel Removal NOTE: TOP DOWN VIEW SHOWN. 1. BOLTS 3. STEERING COLUMN 2. DISPLAY SWITCH CLUSTER HARNESS 4. HORN WIRES (CONTACT PADS) Figure 4.
  • Page 15 2200 SRM 1954 Display Switch Cluster INSTALL Remove NOTE: The direction control lever and turn signal NOTE: When a new Display Switch Cluster is in- lever are not repairable. If one of these levers mal- stalled on a lift truck, the data that controls all functions, replace with new lever.
  • Page 16 Display Switch Cluster 2200 SRM 1954 NOTE: DISPLAY SWITCH CLUSTER SHOWN OUTSIDE OF LIFT TRUCK FOR CLARITY. FLAT-BLADE SCREWDRIVERS SHOWN. A. STEP 1 B. STEP 2 1. DIRECTION CONTROL AND TURN SIGNAL 3. DISPLAY SWITCH CLUSTER LEVERS 2. FLAT-BLADE SCREWDRIVER Figure 5.
  • Page 17 2200 SRM 1954 Display Switch Cluster 1. Fully lower steering column and remove upper Install steering column cover by pushing in on both sides of cover to release latches (one on either Install direction control lever or turn signal lever side), and pulling cover away from steering col- into opening of Display Switch Cluster until locking umn.
  • Page 18 Display Switch Cluster 2200 SRM 1954 1. BEZEL 4. TORX HEAD SCREW 2. OVERLAY 5. INSERT SCREWDRIVER IN SLOT AT THIS LO- 3. KEY SWITCH CATION Figure 6. Display Switch Cluster Panel Bezel, Grid, and Key Switch Removal 2. Remove overlay from Display Switch Cluster. DISPLAY SWITCH CLUSTER PANEL BEZEL AND OVERLAY Install...
  • Page 19 2200 SRM 1954 Steering Column Repair 1. BATTERY POSITIVE CABLE 2. BATTERY NEGATIVE CABLE 3. BATTERY Figure 7. Disconnect The Battery 3. Remove upper steering column cover by pulling up on upper steering column cover to release latches (one on either side), and pulling cover away from steering column.
  • Page 20 Steering Column Repair 2200 SRM 1954 NOTE: STEERING COLUMN ASSEMBLY FOR LIFT TRUCK MODELS H6.0-7.0FT (H135-155FT) (L006) SHOWN. STEERING COLUMN ASSEMBLY FOR LIFT TRUCK MODELS H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT ) (C299) IS SIMILAR. NOTE: ELECTRONIC HYDRAULIC CONTROL VALVE SHOWN. STEERING COLUMN ARRANGEMENT IS THE SAME WITH MANUAL HYDRAULIC CONTROL VALVE.
  • Page 21 2200 SRM 1954 Steering Column Repair 2. Install steering column to cowl using four bolts. Disassemble Tighten bolts to 38 N•m (28 lbf ft). See Fig- 1. Remove steering shaft retention clip (4, Fig- ure 9. ure 9) 3. Connect Display Switch Cluster harness to Dis- 2.
  • Page 22 Sensors and Switches 2200 SRM 1954 Remove Install 1. Lower steering column to its lowest position 1. Install kick panel onto seal plate. and remove upper steering column cover by 2. Install dash into clips, located underneath pulling up on upper steering column cover to dash, that attach dash to kick panel.
  • Page 23 2200 SRM 1954 Sensors and Switches 6. Remove two pan head screws, lockwashers, and ACCELERATOR PEDAL POSITION accelerator pedal position sensor from throttle SENSOR base plate. See Figure 12. Remove 1. Remove floor mat and floor plate and discon- nect battery. See Figure 7. 2.
  • Page 24 Sensors and Switches 2200 SRM 1954 NOTE: ELECTRONIC HYDRAULIC CONTROL VALVE SHOWN. 1. ACCELERATOR PEDAL POSITION SENSOR 5. THROTTLE BASE PLATE 2. BOLTS (THROTTLE BASE PLATE) 6. COWL 3. VALVE HARNESS MOUNTING BRACKET 7. VEHICLE SYSTEMS MANAGER (VSM) (ELECTRONIC VALVE) 8.
  • Page 25 2200 SRM 1954 Sensors and Switches • Install lever bracket to cowl. Install cle- vis and retention pins and connect man- ual levers to control valve. See Figure 11. Electronic hydraulic control valve. • Insert two bolts into valve harness bracket and install valve harness bracket.
  • Page 26 Sensors and Switches 2200 SRM 1954 1. SERVICE BRAKE PRESSURE SENSOR 7. BRAKE FLUID RESERVOIR 2. MASTER CYLINDER (BOOSTED) 8. NUTS 3. SERVICE BRAKE PEDAL POSITION SENSOR 9. SERVICE BRAKE PEDAL POSITION SENSOR 4. BRAKE FLUID LEVEL SWITCH (INSIDE RESER- MOUNTING BRACKET VOIR)* 10.
  • Page 27 2200 SRM 1954 Sensors and Switches 5. Connect the battery. Install floor plate and floor PARKING BRAKE POSITION SENSOR mat. Remove SERVICE BRAKE PEDAL POSITION 1. Remove floor mat and floor plate. Disconnect SENSOR the battery. See Figure 7. Remove 2.
  • Page 28 Sensors and Switches 2200 SRM 1954 1. Install a new sensor on master cylinder. Install Tighten sensor to 23 to 28 N•m (204 to 1. Install new sensor by using torx capscrews to 248 lbf in). See Figure 14. secure sensor to parking brake handle assem- Perform Step 2 for lift truck models bly.
  • Page 29 2200 SRM 1954 Sensors and Switches Legend for Figure 16 1. PARKING BRAKE SENSOR 2. ACCUMULATOR PRESSURE SWITCH 3. SERVICE BRAKE PRESSURE SENSOR 4. MODULATING BRAKE VALVE 5. ACCUMULATOR 6. ACCUMULATOR CHARGE VALVE 7. PARKING BRAKE 8. BRAKE PEDAL 2. Disconnect accumulator pressure switch from the cowl harness and remove it from the accu- mulator charge valve.

This manual is also suitable for:

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