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Hyster J006 Service & Repair Manual
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Hyster J006 Service & Repair Manual

Hyster J006 Service & Repair Manual

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Hyster J006 (H135FT, H155FT) Forklift Service Repair
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Summary of Contents for Hyster J006

  • Page 1 Hyster J006 (H135FT, H155FT) Forklift Service Repair Manual...
  • Page 2 DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR (WET BRAKE) H6.0FT, H7.0FT (H135FT, H155FT) [H006, J006, K006, L006]; H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) [A299, B299, C299] PART NO. 1661537 1400 SRM 1344...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4 Assemble and Install ............................80 Drive Axle Installation ............................89 Special Tools ................................ 101 Torque Specifications ............................102 This section is for the following models: H6.0FT, H7.0FT (H135FT, H155FT) [H006, J006, K006, L006]; H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) [A299, B299, C299] ©2015 HYSTER COMPANY...
  • Page 5 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 7 This manual covers the repair of the drive axle, differential, and the wet disc brakes. IDENTIFICATION PLATE See Figure 1. 1. DANA PART NUMBER 2. DANA SERIAL NUMBER 3. HYSTER PART NUMBER 4. AXLE OVERALL RATIO Figure 1. Identification Plate...
  • Page 8 Mast Repairs, 2- and 3-Stage Masts (S/N truck models H6.0FT, H7.0FT (H135FT, H155FT) A513, A514, A613, A614, A702, A703, A704, (H006, J006, K006, L006), . A705, A706, A707, A751, A752, B513, B514, B586, B587, B588, B589, B590, B591, B749, 5. Remove the drive axle main housing center fill/ B750, B751, B752, B753, B754) 4000SRM1250 level plug and O-ring.
  • Page 9 2. OIL FILL PLUG, RIGHT SIDE LEVEL PLUG 3. O-RING 7. OIL DRAIN PLUG, RIGHT SIDE 4. OIL FILL PLUG, LEFT SIDE Figure 2. Drive Axle Drain and Fill/Level Plugs for Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006, L006),...
  • Page 10 H6.0FT, H7.0FT (H135FT, H155FT) 11. Disconnect the accumulator/brake booster sup- (H006, J006, K006) ply line from the manifold on the drive axle. See Figure 3. Brake System 1800SRM1247 for lift truck mod- 12. Disconnect the brake booster return line from the manifold on the drive axle.
  • Page 11 1400 SRM 1344 Drive Axle Removal Figure 3. Drive Axle and Brake Cooling Lines and Brake Lines for Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006, L006)
  • Page 12 Drive Axle Removal 1400 SRM 1344 Legend for Figure 3 1. ACCUMULATOR 7. ACCUMULATOR/BRAKE BOOSTER SUPPLY 2. TRANSMISSION TO DRIVE AXLE COOLING LINE SUPPLY HOSE 8. BRAKE BOOSTER RETURN LINE 3. DRIVE AXLE TO TRANSMISSION COOLING 9. BRAKE SUPPLY LINE RETURN HOSE 10.
  • Page 13 3. BRAKE COOLING LINE, LEFT SIDE 9. DRIVE AXLE COOLING RETURN HOSE, RIGHT 4. BRAKE LINE, LEFT SIDE SIDE 5. SOCKET HEAD SCREWS Figure 5. Manifold and Cooling Hoses Removal for Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006, L006)
  • Page 14 See Figure 7. • H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006) 30. Disconnect hydraulic pressure supply hose from accumulator charge valve. See Figure 7. Brake System 1800SRM1247 for lift truck mod- 31. Disconnect hydraulic return hose from accumu- •...
  • Page 15 1400 SRM 1344 Drive Axle Removal 1. DRIVE AXLE MAIN HOUSING CENTER DRAIN 3. RIGHT SIDE DRAIN PLUG PLUG 4. LEFT SIDE DRAIN PLUG 2. DRIVE AXLE MAIN HOUSING CENTER FILL PLUG Figure 6. Drive Axle Drain and Fill Plugs for Lift Truck Model H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (A299, B299, C299),...
  • Page 16 Drive Axle Removal 1400 SRM 1344 Figure 7. Drive Axle, Manifold, Cooling Hoses, and Brake Lines for Lift Truck Model H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (A299, B299, C299)
  • Page 17 1400 SRM 1344 Drive Axle Removal Legend for Figure 7 A. FRONT VIEW B. REAR VIEW 1. MODULATING BRAKE VALVE 10. DRIVE AXLE 2. BRAKE LINE 11. COOLING RETURN TO TRANSMISSION HOSE 3. LOAD SENSE IN HOSE ASSEMBLY 12. COOLING SUPPLY FROM TRANSMISSION 4.
  • Page 18 Drive Axle Removal 1400 SRM 1344 32. Place blocks under the axle assembly. Connect 39. Disconnect cooling supply from transmission slings and lifting device to axle assembly. hose from manifold. See Figure 7. 33. Remove the capscrews and the drive shaft from 40.
  • Page 19 10. SHOULDER RING 23. SUN GEAR 11. CAPSCREW 24. DRAIN PLUG 12. WHEEL STUD 25. RETAINING RING 13. BEARING 26. PLANETARY GEAR Figure 9. Planetary Reduction Gear Assembly for Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006, L006)
  • Page 20 Planetary Reduction Gear Repair 1400 SRM 1344 1. AXLE CASE - LH 14. RETAINING RING 2. O-RING 15. PLANETARY GEAR 3. HEXAGON BOLT 16. SUN GEAR 4. RING GEAR 17. CENTERING RING 5. CAPSCREW 18. PLANETARY GEAR CARRIER 6. SEAL 19.
  • Page 21 NOTE: Planetary gear images shown in STEP 3 through STEP 9 are for lift truck models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006, L006); lift truck model H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (A299, B299, C299), has four planetary gears, not shown.
  • Page 22 Planetary Reduction Gear Repair 1400 SRM 1344 STEP 4. Remove and discard the O-ring from the planetary carrier assembly. 1. O-RING STEP 5. Remove the retaining rings retaining the plane- tary gears. 1. RETAINING RING 2. PLANETARY GEAR STEP 6. Remove the planetary gear and bearing assem- blies.
  • Page 23 1400 SRM 1344 Planetary Reduction Gear Repair STEP 7. Remove the ring gear. 1. RING GEAR STEP 8. Remove the retaining screw and centering ring. 1. RETAINING SCREW 2. CENTERING RING STEP 9. Remove the planetary gear carrier. 1. PLANETARY GEAR CARRIER...
  • Page 24 Planetary Reduction Gear Repair 1400 SRM 1344 STEP 10. Place the reduction gear assembly upside down. Remove the capscrews retaining the outer axle shaft to the wheel hub. 1. CAPSCREW STEP 11. Using a plastic hammer, tap the outer axle shaft out of the wheel hub support and wheel hub.
  • Page 25 1400 SRM 1344 Planetary Reduction Gear Repair STEP 13. Remove the capscrews retaining the shoulder ring. 1. CAPSCREW STEP 14. Remove the shoulder ring. 1. SHOULDER RING NOTE: Use a cylindrical block, with a minimum outside diameter of 99 mm (3.90 in.) and maximum outside diameter of 118 mm (4.65 in.), for the puller to push against the end of the wheel hub support.

This manual is also suitable for:

H135ftH155ftH170ftH175ft36H190ft