Hyster C299 Service & Repair Manual
Hyster C299 Service & Repair Manual

Hyster C299 Service & Repair Manual

Internal combustion engine trucks
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Hyster C299 (H170FT, F175FT36, F190FT) Internal
Combustion Engine Trucks Service Repair Manual

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Summary of Contents for Hyster C299

  • Page 1 Hyster C299 (H170FT, F175FT36, F190FT) Internal Combustion Engine Trucks Service Repair Manual...
  • Page 2 STEERING AXLE H6.0-7.0FT (H135-155FT) [L006]; H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) [C299] PART NO. 4139180 1600 SRM 1952...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4: Table Of Contents

    Steering Cylinder Repair ............................11 Remove and Disassemble ..........................11 Clean and Inspect ............................. 11 Assemble and Install ............................12 Torque Specifications ............................13 This section is for the following models: H6.0-7.0FT (H135-155FT) [L006]; H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) [C299] ©2015 HYSTER COMPANY...
  • Page 5 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 7: General

    1600 SRM 1952 General General This section has the description and repair seal are at the center of the rod. Oil pressure on one procedures for the steering axle. side of the piston moves the piston in the bore. The piston pushes an equal amount of oil from the The steering axle assembly includes an axle frame, opposite side of the cylinder.
  • Page 8 • H8.0FT, H8.0FT9, H9.0FT (H170FT, castle nut. The grease seals protect the bearings H175FT36, H190FT) (C299) from dirt and water. Wear sleeves protect the hub from wear by the seals. For information related to lift truck capacities and...
  • Page 9: Steering Axle Assembly Repair

    1600 SRM 1952 Steering Axle Assembly Repair Steering Axle Assembly Repair 3. Slide floor jack or forks of another lift truck un- REMOVE der steering axle. Raise lifting device until it holds the weight of the axle assembly. WARNING 4. Remove four capscrews and washers from two PUTTING THE LIFT TRUCK ON BLOCKS mounting plates on bottom of steering axle and lift truck frame.
  • Page 10: Clean

    Steering Axle Assembly Repair 1600 SRM 1952 1. Clean bearings by placing them in a wire bas- CLEAN ket and immersing in a container of fresh sol- vent. Agitate the bearings in the solvent to re- WARNING move all traces of old lubricant. Cleaning solvents can be flammable and toxic and 2.
  • Page 11 1600 SRM 1952 Steering Axle Assembly Repair 1. STEER AXLE ASSEMBLY 13. HUB CAP 2. TIE ROD 14. CASTLE NUT 3. RING SEAL 15. WASHER 4. SHIM 16. WHEEL HUB 5. FLANGE 17. BEARING CUP (OUTER) 6. SHIM 18. BEARING CONE (OUTER) 7.
  • Page 12: Inspect

    Steering Axle Assembly Repair 1600 SRM 1952 8. Install stub shaft, bushing, shims, flange, and INSPECT rig seal to steering axle assembly. See Figure 4. 1. Inspect for loose, burned, missing, cracked or INSTALL damaged hardware. 2. Inspect all parts for dents, holes, bends, burrs, 1.
  • Page 13: Spindles, Bearings, And Tie Rods Repair

    1600 SRM 1952 Spindles, Bearings, and Tie Rods Repair Spindles, Bearings, and Tie Rods Repair 1. Put the lift truck on blocks. SPINDLES AND BEARINGS 2. Remove the wheel and bearings. See Steering Remove Axle Assembly Repair for procedures. 3. Remove two snap rings and washers from the WARNING pin holding the tie rod to steering cylinder rod PUTTING THE LIFT TRUCK ON BLOCKS...
  • Page 14 Spindles, Bearings, and Tie Rods Repair 1600 SRM 1952 1. SNAP RING 4. SEAL 2. PIN 5. TIE ROD ASSEMBLY 3. STEERING CYLINDER 6. SPINDLE (LEFT SIDE SHOWN) Figure 6. Tie Rod Assembly...
  • Page 15: Clean

    1600 SRM 1952 Spindles, Bearings, and Tie Rods Repair 2. After cleaning the bearings, dry them with clean compressed air. Take care to prevent spinning the bearings when using a compressed air jet. 3. Immediately wrap bearings in a lint-free cloth to protect them from dust and other foreign matter.
  • Page 16: Install

    Spindles, Bearings, and Tie Rods Repair 1600 SRM 1952 Install 1. Install tie rod end to spindle arm and steering cylinder with pins, seals and snap rings. See Figure 6. 2. Install plug on the top of the spindle. 3. Install the bearings and wheel. See Steering Axle Assembly Repair for procedures.
  • Page 17: Install

    1600 SRM 1952 Spindles, Bearings, and Tie Rods Repair 2. Remove the wheel and if necessary, the bear- 2. Align holes and place lubricated pin into the ings. See Steering Axle Assembly Repair sec- spindle and tie rod. Install the two snap rings tion for procedures.
  • Page 18: Assemble And Install

    Steering Cylinder Repair 1600 SRM 1952 the parts are not damaged. Install other end ASSEMBLE AND INSTALL cap into shell. Put caps on hydraulic fittings of end caps. CAUTION 5. Hold end caps and install cylinder on axle Do not damage the O-rings, seals, or wipers dur- frame using capscrews.
  • Page 19: Torque Specifications

    1600 SRM 1952 Steering Cylinder Repair Legend for Figure 9 1. CYLINDER SHELL 6. ROD WIPER 2. BACKUP RING 7. GUIDE RING 3. O-RING 8. PISTON SEAL 4. ROD SEAL 9. CYLINDER ROD 5. END CAP 10. HYDRAULIC LINE PORT Torque Specifications Axle Mounting Bolts and Nuts Spindle Bearing Cap Capscrews...
  • Page 20 NOTES...

This manual is also suitable for:

H170ftF175ft36F190ft

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