Hyster A214 Service & Repair Manual
Hyster A214 Service & Repair Manual

Hyster A214 Service & Repair Manual

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Hyster A214 (H360H, H400H, H400H-EC5,
H450H, H450H-EC6) Forklift

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Summary of Contents for Hyster A214

  • Page 1 Hyster A214 (H360H, H400H, H400H-EC5, H450H, H450H-EC6) Forklift...
  • Page 2 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 3 PARKING BRAKE H14.00-20.00XM (H360-450H) [A214]; H16.00- 18.00XM-12EC (H400-450H-EC5-6) [A214]; RS45-30CH, RS46-33CH, RS46-36CH, RS45-27IH, RS46-30IH, RS46-33IH [A222]; H20.00-32.00F, H28.00F-16CH (H440, H550, H620, H700F, FS) [E008]; H36.00-48.00E (H800-1050E) [D117]; H36.00-48.00E-16CH (H800-1050E-16CH) [D117] PART NO. 1531821 1800 SRM 1037...
  • Page 4 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 5: Table Of Contents

    Bleed Brakes ..............................Adjust ................................Test ................................. Specifications..............................Troubleshooting..............................This section is for the following models: H14.00-20.00XM (H360-450H) [A214]; H16.00-18.00XM-12EC (H400-450H-EC5-6) [A214]; RS45-30CH, RS46-33CH, RS46-36CH, RS45-27IH, RS46-30IH, RS46-33IH [A222]; H20.00-32.00F, H28.00F-16CH (H440, H550, H620, H700F, FS) [E008]; H36.00-48.00E (H800-1050E) [D117];...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 7: General

    1800 SRM 1037 Description and Operation General The main components of the parking brake system This parking brake is for use on hydraulic brake sys- are: tems only. • Parking brake switch • Solenoid valve • Parking brake caliper Description and Operation The parking brake system uses a disc brake that is installed at the rear of the differential housing.
  • Page 8: Parking Brake Caliper Repair

    Parking Brake Caliper Repair 1800 SRM 1037 Parking Brake Caliper Repair RELEASE BRAKE MANUALLY 3. Remove the cotter pin from the stud nut. Tighten the nut against the spring cap and continue Hydraulic Pressure Available tightening to manually retract the piston and lining from the disc.
  • Page 9: Disassemble

    1800 SRM 1037 Parking Brake Caliper Repair 1. CALIPER MOUNT 4. ROTOR 2. OIL SEAL 5. NUT AND WASHER 3. ROTOR FLANGE 6. CALIPER ASSEMBLY Figure 2. Parking Brake Assembly 6. Remove the caliper slide pin fasteners. Remove 1. Remove the inlet fitting and the O-ring from the slide pins.
  • Page 10 Parking Brake Caliper Repair 1800 SRM 1037 1. HOUSING, 1 EA 10. BACKUP RING, 1EA 2. PLUG 11. FLAT WASHER, 2 EA 3. BRAKE LINING, 2 EA 12. SPRING, 8 EA 4. SCREW, 2 EA 13. SPRING CAP, 1 EA 5.
  • Page 11: Clean

    1800 SRM 1037 Parking Brake Caliper Repair parts. Isopropyl alcohol can be used for this CAUTION purpose. Use a wooden tool and vise with soft jaws in 1. Use solvent cleaners to clean all metal parts that the following steps to prevent damage to the have a ground or polished surface.
  • Page 12: Caliper Parts

    Use Figure 4. Disc Maximum Wear Limits of parts not approved by Hyster can cause Table 1. Disc Wear Limits damage and loss of braking which could result in serious personal injury.
  • Page 13 1800 SRM 1037 Parking Brake Caliper Repair c. Linings fastened with screws: ® Apply Loctite 271, or equivalent, to the threads of the screws. Attach the linings to the piston and the housing. Torque the screws to 5 to 6 N•m (44 to 53 lbf in) 5.
  • Page 14: Install

    WARNING when you apply the brake pedal. Use only the type of hydraulic fluid specified by Hyster. Do not use or mix different types 4. Check for fluid leaks. of hydraulic fluid. The wrong hydraulic fluid can damage rubber parts of the caliper and can cause damage, loss of braking, and serious per- sonal injury.
  • Page 15: Adjust

    1800 SRM 1037 Parking Brake Caliper Repair ADJUST CAUTION If the brake has too little clearance, it may not release properly. This will cause the linings to drag and damage to both linings and the disc. CAUTION If there is too much clearance, the clamping Figure 7.
  • Page 16: Specifications

    Troubleshooting 1800 SRM 1037 Specifications Table 2. Torque Requirements Torque Component Lining snap fastener screws 5 to 6 N•m (44 to 53 lbf in) Bleeder screws 20 to 27 N•m (15 to 20 lbf ft) Table 3. Wear Limits Component Replace Disc Wear exceeds maximum of 1.524 mm (0.06 in.)
  • Page 17 1800 SRM 1037 Troubleshooting PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION The parking brake will not The springs in the brake caliper are Replace springs. apply. damaged. The piston is cocked in the bore. Replace piston if large end diameter is less than 101.47 mm (3.995 in.) or the small end is less than 63.37 mm Replace housing if the (2.495 in.).
  • Page 18 Troubleshooting 1800 SRM 1037 PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION Damaged linings or disc. Brake is not properly adjusted. Lin- Replace parts as Adjust brake. ings are dragging. needed. The caliper is seized on the slide Clean, replace or repair slide pins or pins.
  • Page 20 TECHNICAL PUBLICATIONS 1800 SRM 1037 2/03 Printed in U.S.A.

This manual is also suitable for:

H360hH400hH400h-ec5H450hH450h-ec6

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