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Hyster S6.0FT Service & Repair Manual
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Hyster S6.0FT Service & Repair Manual

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Hyster E024 (S135FT, S155FT) Forklift Service Repair
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Summary of Contents for Hyster S6.0FT

  • Page 1 Hyster E024 (S135FT, S155FT) Forklift Service Repair Manual...
  • Page 2 TWO-SPEED POWERSHIFT TRANSMISSION REPAIR H6.0FT, H7.0FT (H135FT, H155FT) [H006, J006, K006, L006]; S6.0FT, S7.0FT (S135FT, S155FT) [D024, E024, F024, G024] PART NO. 1659641 1300 SRM 1343...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4 Control Valve Repair .............................82 Remove ................................82 Disassemble ...............................82 Control Valve Assembly ..........................82 Control Valve Body ............................82 Clean ..................................86 Inspect ................................86 Assemble ................................86 Control Valve Body ............................86 Control Valve Assembly ..........................87 Install .................................87 Torque Specification ..............................89 ©2015 HYSTER COMPANY...
  • Page 5 Table of Contents This section is for the following models: H6.0FT, H7.0FT (H135FT, H155FT) [H006, J006, K006, L006]; S6.0FT, S7.0FT (S135FT, S155FT) [D024, E024, F024, G024]...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 7 Transmission Repair • H6.0FT, H7.0FT (H135FT, H155FT) REMOVE (K006) 1. For lift truck models S6.0FT, S7.0FT, (S135FT, Frame 0100SRM1948 for lift truck models S155FT) (D024, E024, F024, G024), remove the engine and transmission as a combination. For • H6.0FT, H7.0FT (H135FT, H155FT)
  • Page 8 Transmission Repair 1300 SRM 1343 1. TORQUE CONVERTER ASSEMBLY 7. OIL BAFFLE 2. INTERNAL SNAP RING 8. SEALING RING 3. PLUG 9. SEAL (OIL BAFFLE) 4. O-RING 10. BEARING 5. EXTERNAL SNAP RING 11. PISTON RING 6. SNAP RING Figure 1. Torque Converter Assembly DISASSEMBLE Refer to Figure 2 and Figure 3.
  • Page 9 1300 SRM 1343 Transmission Repair NOTE: TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN. 1. PLUG 9. SNAP RING 19. ADAPTER (FILTER) 2. O-RING 10. RETAINER (SAFETY VALVE) 20. OIL FILTER 3. REGULATOR SPOOL 11. SPRING (SAFETY VALVE) 21.
  • Page 10 Transmission Repair 1300 SRM 1343 NOTE: TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED AFTER JUNE 2009 SHOWN. 1. TORQUE CONVERTER HOUSING 12. SUCTION SCREEN 2. PLUG 13. GASKET 3. O-RING 14. DOWEL PIN 4. SPACER 15. DRAIN PLUG 5. BALL 16.
  • Page 11 1300 SRM 1343 Transmission Repair Torque Converter Housing, Disassemble NOTE: Perform STEP 1 on lift trucks manufactured Before June 2009. STEP 1. Remove dipstick and tube. 1. DIPSTICK 2. TUBE 3. CONVERTER HOUSING NOTE: Perform STEP 2 on lift trucks manufactured Before June 2009.
  • Page 12 Transmission Repair 1300 SRM 1343 STEP 2. Remove air breather. 1. AIR BREATHER 2. CONVERTER HOUSING NOTE: Perform STEP 3 on lift trucks manufactured After June 2009. STEP 3. Remove transmission oil dipstick and breather. 1. CONVERTER HOUSING 2. DIPSTICK/BREATHER...
  • Page 13 1300 SRM 1343 Transmission Repair CAUTION Disposal of lubricants and fluids must meet local environmental regulations. NOTE: Place a suitable container below the oil filter to catch remaining oil in filter. STEP 4. Remove oil filter element and if necessary, remove filter adapter.
  • Page 14 Transmission Repair 1300 SRM 1343 STEP 5. Remove pressure regulator valve by removing plug, O-ring, spool, and spring. 1. PLUG 2. O-RING 3. SPOOL 4. SPRING 5. CONVERTER HOUSING CAUTION Disposal of lubricants and fluids must meet local environmental regulations. STEP 6.
  • Page 15 1300 SRM 1343 Transmission Repair STEP 7. Remove capscrews, lockwashers, charge pump and gasket. NOTE: TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN. 1. CAPSCREWS 3. CHARGE PUMP 2. LOCKWASHERS 4. GASKET...
  • Page 16 Transmission Repair 1300 SRM 1343 STEP 8. Remove speed sensor. NOTE: TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN. SPEED SENSOR IN SAME LOCATION ON TRANSMISSION FOR LIFT TRUCKS MANUFACTURED AFTER JUNE 2009. STEP 9. Remove control valve assembly. See the Control Valve Repair section,Remove for procedures.
  • Page 17 1300 SRM 1343 Transmission Repair STEP 10. Remove output flange assembly. NOTE: TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN. OUTPUT FLANGE ASSEMBLY IN SAME LOCATION ON TRANSMISSION FOR LIFT TRUCKS MANUFACTURED AFTER JUNE 2009. STEP 11. Remove oil baffle retainer ring. NOTE: TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN.
  • Page 18 Transmission Repair 1300 SRM 1343 STEP 12. Remove oil baffle with oil seal and sealing ring. STEP 13. Turn the transmission vertically or on output and remove converter housing to transmission case socket head bolts. STEP 14. Using a lifting device, separate converter housing from transmission case assembly.
  • Page 19 1300 SRM 1343 Transmission Repair STEP 15. Remove snap ring and safety valve assembly from torque converter housing. STEP 16. Remove retainer, spring, ball, spacer, and O-ring. 1. RETAINER 4. SPACER 2. SPRING 5. O-RING 3. BALL...
  • Page 20 Transmission Repair 1300 SRM 1343 STEP 17. Remove output shaft cup. 1. OUTPUT SHAFT CUP STEP 18. Remove REVERSE 1 and RANGE 1 gear shaft cup. 1. REVERSE 1 AND RANGE 1 GEAR SHAFT CUP STEP 19. Remove three capscrews and oil baffle.
  • Page 21 1300 SRM 1343 Transmission Repair STEP 20. Remove capscrew, lockwasher, bearing support, and pin. Remove pump idler gear and bearing as an assembly. See Idler Gear, Disassemble procedures. 1. CAPSCREW 2. LOCKWASHER 3. BEARING SUPPORT 4. PIN STEP 21. Remove six socket head screws, lockwashers and stator support as an assembly.
  • Page 22 Transmission Repair 1300 SRM 1343 STEP 22. Remove capscrew, lockwasher, bearing support and pin. Remove pump drive gear as an assembly. See Pump Drive Gear, Disassemble procedures. 1. CAPSCREW 2. LOCKWASHER 3. BEARING SUPPORT 4. PIN Transmission Case, Disassemble Refer to Figure 4.
  • Page 23 1300 SRM 1343 Transmission Repair 1. FITTING 7. CLIP 2. O-RING 8. SPRING 3. PLUG 9. SPOOL 4. BAFFLE 10. CASE 5. CAPSCREW 11. SPEED SENSOR PORT PLUG 6. LOCKWASHER Figure 4. Transmission Case...
  • Page 24 Transmission Repair 1300 SRM 1343 NOTE: Perform following step for lift trucks built Before June 2009. STEP 1. Remove and discard gasket from converter housing to transmission case. STEP 2. Remove shims from turbine shaft. STEP 3. Using a puller, remove bearing from RANGE 1 and REVERSE 1 shaft.
  • Page 25 1300 SRM 1343 Transmission Repair STEP 4. Using a puller, remove bearing from turbine shaft. STEP 5. Remove turbine shaft. See Turbine Shaft, Disassemble procedures. STEP 6. Remove RANGE 1 and REVERSE 1 gear assembly.

This manual is also suitable for:

S7.0ftH6.0ftH7.0ftS135ftS155ftH135ft ... Show all