Hyster E007 H8.00XL Service Manual
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Hyster E007 H8.00XL Service Manual

Hyster E007 H8.00XL Service Manual

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Hyster E007 (H8.00XL H9.00XL H10.00XL H12.00XL
Europe) Forklift

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Summary of Contents for Hyster E007 H8.00XL

  • Page 1 Hyster E007 (H8.00XL H9.00XL H10.00XL H12.00XL Europe) Forklift...
  • Page 2 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...

  • Page 3: How To Move A Disabled Lift Truck

    Use extra care when towing a lift truck if there is a ditions. problem with any of the following: Your dealer for Hyster lift trucks has the equipment and a. Brakes do not operate correctly. trained service personnel to do a complete program of b.

  • Page 4: How To Put A Lift Truck On Blocks

    2. Tow the lift truck slowly. NOTE: Some lift trucks have lifting eyes. These lift points can be used to raise the lift truck so that blocks can 3. Raise the carriage and forks approximately 30 cm (12 be installed. inches) from the surface.
  • Page 5 DRIVE TIRES STEERING TIRES 12438 FIGURE 1. PUT A LIFT TRUCK ON BLOCKS 23 24 18 1920 21 12 13 14 9 10 11 12473 FIGURE 2. MAINTENANCE POINTS (DIESEL ENGINE SHOWN)

  • Page 6: Specification

    TABLE 1. MAINTENANCE SCHEDULE (Item Numbers Reference FIGURE 2.) ITEM ITEM 1000 2000 PROCEDURE OR SPECIFICATION Hr./ Hr./ Hr./ Hr./ Hr./ QUANTITY Daily 2 mo. 2 mo. 6 mo. 1 yr. TIRES Check Condition See Parts Manual TIRE PRESSURE See Nameplate FORKS Check Condition MAST, CARRIAGE,...

  • Page 7: Steering Axle

    6 mo. 1 yr. WINDSHIELD WASHER FLUID Check Level HORN, GAUGES, LIGHTS, Check Operation ALARMS, AND MIRRORS TRANSMISSION OIL Hyster Part No. 336830 28 litre (29 qt) HYSTER T–50 Hyster Part No. 336831 Hyster Part No. 336832 STEERING Check Operation BRAKES,...
  • Page 8 ITEM ITEM 1000 2000 PROCEDURE OR SPECIFICATION Hr./ Hr./ Hr./ Hr./ Hr./ QUANTITY Daily 2 mo. 2 mo. 6 mo. 1 yr. ENGINE SPEED (DIESEL) Adjust as Necessary IDLE SPEED 725 to 775 rpm GOVERNED SPEED 2660 to 2760 rpm ENGINE SPEED (GM V–8) Adjust as Necessary IDLE SPEED...

  • Page 9: Maintenance Procedures

    12698 FIGURE 3. MAINTENANCE POINTS, EMPTY CONTAINER ATTACHMENT MAINTENANCE PROCEDURES EVERY 8 HOURS OR DAILY HOW TO MAKE THE CHECKS WITH THE pressure to the tire. Follow the procedures under ENGINE STOPPED ADD AIR TO THE TIRES. When air is added to the tires, a remote air chuck Put the lift truck on a level surface.
  • Page 10 Forks torque value shown in the MAINTENANCE SCHED- ULE. The identification of a fork is determined by how it is connected to the carriage. These lift trucks have pin NOTE: Whenever a wheel is removed, it will be neces- forks. Pin forks are fastened to the carriage with large sary to lubricate the wheel nuts and studs.

  • Page 11: Safety Labels

    Inspection of Forks, Mast and Lift Chains (See FIGURE 5. and FIGURE 6.) WARNING Never work under a raised carriage or forks. Lower the carriage or use blocks and chains on the mast weldments and carriage so that they can not move. Make sure the moving parts are attached to a part that does not move.
  • Page 12 Cooling System (See FIGURE 8.) surface. Make sure that all air is removed from under the label and the corners and edges are WARNING tight. DO NOT remove the radiator cap when the engine is hot. When the pressure cap is removed from the ra- Operator Restraint System (See FIGURE 7.
  • Page 13 Check the fuel system for leaks and the condition of indicated on the dipstick. Use the correct oil as shown in parts. Also check the condition of the radiator or heater the MAINTENANCE SCHEDULE. hoses that are not leaking. Soft or cracked hoses need to be replaced before a major leak occurs.

  • Page 14: How To Make The Checks With The Engine Running

    fuel level or to check for leaks in the fuel system. If b. Always connect the jumper cable that is the there is a leak in the fuel system, extra care must be ground cable last. used during the repair. Do not operate the lift truck c.
  • Page 15 checks. Be careful when making the checks. If the lift correct operation as described in the OPERATING truck is stationary during a check, apply the parking MANUAL. Check the operation of the horn. brake and put the transmission in NEUTRAL. Proceed The fuses are under the instrument panel on the left side.
  • Page 16 Control Levers and Pedals Do not try to locate hydraulic leaks by putting hands on pressurized hydraulic components. Hydraulic oil Check that the control levers for the transmission, mast can be injected into the body by pressure. and attachment and the pedals operate as described in Do the following checks and inspections: the OPERATING MANUAL.
  • Page 17 Make sure the steering system operates smoothly and gives good steering control. EVERY 150 HOURS OR MONTHLY NOTE: Do these procedures in addition to the 8 hour checks. LIFT CHAINS, LUBRICATION Lubricate the lift chains with SAE 30 engine oil. The best procedure is to remove the chains from the lift truck and soak them in oil.
  • Page 18 STEERING AXLE (See FIGURE 15.) SHAFTS FOR BRAKE ACTUATORS Lubricate the grease fitting on the shafts for the brake Lubricate the grease fittings on the tie rods and the actuator arms. lower spindle bearings with multi–purpose grease. DRIVE AXLE AND DIFFERENTIAL WHEEL NUTS The drive axle and differential use the same oil supply.
  • Page 19 When a pair of drive belts are used, adjust the tension for The tension can also be checked by pushing on the drive the tightest belt. belt as shown in FIGURE 17. Push on the drive belt with approximately 10 kg (20 lb) force between the alternator A gauge is available that will indicate the tension in the and crankshaft pulleys.

  • Page 20: General Lubrication

    EMPTY CONTAINER ATTACHMENT 1. Lubricate the sliding surfaces for the bearing blocks along the full length of the channels as shown in (See FIGURE 3.) FIGURE 19. Apply lubricant only to the indicated sur- faces. 1. Lubricate the grease fittings for the side–shift rollers and the anchor pins for the side–shift cylinder.

  • Page 21: Idle Speed Screw

    Pitch TOTAL LENGTH WEAR LIMIT – OF 20 LINKS MAXIMUM (PITCH) OF LENGTH OF NEW CHAIN 20 LINKS Inch Inch Inch 25.0 25.8 1.25 31.8 1.50 38.1 30.0 30.9 35.0 36.1 1.75 44.5 1. IDLE SPEED SCREW 11754 FIGURE 21. FUEL INJECTION PUMP Governor Speed (Diesel) (See FIGURE 22.) 1.

This manual is also suitable for:

H9.00xlH10.00xlH12.00xl

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