Page 1 Radioline - Wireless transmission for serial interfaces and I/O signals User manual UM EN RAD-...-IFS...
Page 2 RAD-2400-IFS-JP 2702863 I/O extension modules: RAD-AI4-IFS 2901537 RAD-AI4-U-IFS 2702290 RAD-PT100-4-IFS 2904035 RAD-AO4-IFS 2901538 RAD-DI4-IFS 2901535 RAD-DI8-IFS 2901539 RAD-NAM4-IFS 2316275 RAD-DOR4-IFS 2901536 RAD-DO8-IFS 2902811 RAD-DAIO6-IFS 2901533 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Page 3: Table Of Contents
Operating mode of the wireless module .............. 32 Setting the address of the wireless module via the thumbwheel......36 Configuration using the configuration stick ............36 Copying the device settings via a memory stick ..........38 3 / 213 PHOENIX CONTACT 105542_en_06...
Page 4 8.10 RAD-DAIO6-IFS – analog/digital extension module with six channels....137 Planning wireless systems .....................143 Delay time ......................143 Pulse transmission .................... 144 Trusted Wireless 2.0..................145 RF bands......................148 Planning wireless paths ..................149 4 / 213 PHOENIX CONTACT 105542_en_06...
Page 5 13 Technical data for the wireless modules ................177 Technical appendix.........................188 Typical combinations of antennas and adapter cables ........188 Control box for wireless systems ............... 201 Appendixes..........................202 List of figures ..................... 202 List of tables ...................... 206 Index........................208 5 / 213 PHOENIX CONTACT 105542_en_06...
Page 6: For Your Safety
The use of products described in this user manual is oriented exclusively to electrically skilled persons or persons instructed by them. The users must be familiar with the relevant safety concepts of automation technology as well as applicable standards and other regu- lations. 6 / 213 PHOENIX CONTACT 105542_en_06...
Page 7: Field Of Application Of The Product
Operation of the wireless system is only permitted if accessories available from Phoenix Contact are used. The use of any other accessory components may invalidate the operating license. You can find the approved accessories for this wireless system listed with the product at phoenixcontact.net/products.
Page 8: Installation Notes
The device complies with the EMC regulations for industrial areas (EMC class A). When used in residential areas, the device may cause radio interference. • Only specified devices from Phoenix Contact may be connected to the 12-pos. S-PORT interface. •...
Page 9: Installation In Zone 2
The antennas are intended for use in potentially explosive areas that require 1G equipment. Connection is via antenna barriers (Order No. 2702198) with separate approval as intrinsically safe equipment. • Observe the safety notes in the documentation for the respective antenna. 9 / 213 PHOENIX CONTACT 105542_en_06...
Page 10: Notes For Individual I/O Extension Modules
These devices are open-type devices that are to be installed in an enclosure suitable for the environment that is only accessible with the use of a tool. WARNING - Exposure to some chemicals may degrade the sealing properties of ma- terials used in relays within this device. 10 / 213 PHOENIX CONTACT 105542_en_06...
Page 11: Countries Of Use
Depending on the maximum possible transmission power, you must register or apply for ap- proval to operate the device in some countries. Furthermore, it may be necessary to limit the transmission power. • Make sure you observe the regulations of the relevant regulatory body in all countries. 11 / 213 PHOENIX CONTACT 105542_en_06...
Page 12 To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication. This device contains: IC certificate: 4720B-RAD2400A 12 / 213 PHOENIX CONTACT 105542_en_06...
Page 13 The said legal communications means radio communications is operated in compliance with the Telecommunications Act. The low power radio-frequency devices must be susceptible with the interference from legal communications or ISM radio wave ra- diated devices. ANATEL, Brazil (RAD-2400-IFS only) 13 / 213 PHOENIX CONTACT 105542_en_06...
Page 14: Transport, Storage, And Unpacking
– Protected from unauthorized access – Protected from harmful environmental influences such as UV light • For storage, observe the humidity and air pressure specifications, and the temperature range. “Ambient conditions” on page 184 14 / 213 PHOENIX CONTACT 105542_en_06...
Page 15: Unpacking
Immediately upon delivery, refer to the delivery note to ensure that the delivery is com- plete. • Submit claims for any transport damage immediately, and inform Phoenix Contact or your supplier as well as the shipping company without delay. •...
Page 16: Brief Description
– Installation in Ex zone 2 (RAD-2400-IFS and RAD-868-IFS only) – Can be combined with RS-485 stations The RAD-RS485-IFS RS-485 front module is not described in this user manual. For further information, visit phoenixcontact.net/product/2702184. 16 / 213 PHOENIX CONTACT 105542_en_06...
Page 17: Firmware Versions
RAD-DO8-IFS I/O extension modules Support for RAD-PT100-4-IFS 1.50 1.00 Support for ETSI EN 300328: V1.8.1 1.60 Support for RAD-RS485-IFS 1.70 1.70 RS-485 front module PLC/Modbus RTU dual mode 1.80 1.80 Support for RAD-AI4-U-IFS and 1.90 1.90 RAD-NAM4-IFS 17 / 213 PHOENIX CONTACT 105542_en_06...
Page 18: I/O Extension Modules
8 digital inputs or 2 pulse inputs RAD-DI8-IFS 2901539 4 NAMUR inputs RAD-NAM4-IFS 2316275 4 digital relay outputs RAD-DOR4-IFS 2901536 8 digital transistor outputs RAD-DO8-IFS 2902811 Analog/ 1 analog input/output, 2 digital RAD-DAIO6-IFS 2901533 digital wide-range inputs/outputs 18 / 213 PHOENIX CONTACT 105542_en_06...
Page 19: Application Examples
Brief description Application examples The Radioline system offers a wide range of possible applications. Figure 3-1 Application overview 19 / 213 PHOENIX CONTACT 105542_en_06...
Page 20: Installation
Status LED (RX/TX) for RS-232/RS-485 serial interface LED bar graph for displaying the wireless signal strength ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 20 / 213 PHOENIX CONTACT 105542_en_06...
Page 21: Basic Circuit Diagram
Otherwise, both the link quality and the data transmission speed will be re- duced. Figure 4-3 Radioline connection station with up to 32 I/O extension modules +24 V +24 V RSSI RSSI RSSI RSSI RX TX RX TX D(A) D(B) D(A) D(B) 21 / 213 PHOENIX CONTACT 105542_en_06...
Page 22 (see Figure 4-4, E). • Hold on to the device by the housing cover and carefully tilt it upward. • Carefully lift the device off the DIN rail connector and the DIN rail. 22 / 213 PHOENIX CONTACT 105542_en_06...
Page 23: Connecting The Cables
... 2.5 mm • Insert the conductor with ferrule into the corresponding connection terminal block. • Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6 Nm. 23 / 213 PHOENIX CONTACT 105542_en_06...
Page 24: Connecting The Power Supply
Make sure the wiring between the surge protective device and the wireless module is as short as possible. • Please also observe the manufacturer’s specifications. Figure 4-6 Connecting the power supply S I + S I - 24 / 213 PHOENIX CONTACT 105542_en_06...
Page 25: Supply Via System Power Supply
Parallel supply via the screw terminal blocks and with a system power supply via the bus foot is not possible. – For redundant supply, you can connect a second MINI-SYS-PS 100-240AC/24DC/1.5 system power supply. 25 / 213 PHOENIX CONTACT 105542_en_06...
Page 26: Serial Interfaces
If several devices are connected to a single bus, the shield must be connected to each device (e.g., by means of clamps). • Connect the bus shield to a central PE point using short, low-impedance connections with a large surface area (e.g., by means of shield clamps). 26 / 213 PHOENIX CONTACT 105542_en_06...
Page 27 Connect the single-core wires of the data cable to the COMBICON plug-in screw termi- nal block (Figure 4-1, item 10). • Make sure the signal assignment is correct. Figure 4-9 RS-485 interface pin assignment COMBICON D(B) + (4.2) D(B) D(A) - (4.1) D(A) RS-485 27 / 213 PHOENIX CONTACT 105542_en_06...
Page 28 If you are not sure whether the device to be connected is of DTE or DCE type, you can also measure the voltage. Measure the voltage between Tx and GND in the idle state: – Voltage of approximately -5 V: DTE device – Voltage of approximately 0 V: DCE device 28 / 213 PHOENIX CONTACT 105542_en_06...
Page 29: Connecting The Antenna
S I+ S I- The wireless module has an RSMA antenna socket for an external antenna. Various instal- lation examples can be found under “Typical combinations of antennas and adapter cables” on page 188. 29 / 213 PHOENIX CONTACT 105542_en_06...
Page 30: Configuration And Startup
– In this case, remove the antennas, increase the distance between the devices and antennas, or reduce the transmission power using the PSI-CONF software. 30 / 213 PHOENIX CONTACT 105542_en_06...
Page 31 You can update the firmware using the PSI-CONF software. The device is reset to the fac- tory default settings after a firmware update. • In the device selection area, select “Wireless, RAD-2400-IFS” or “Wireless, RAD-868-IFS”. • Select “Update firmware”. 31 / 213 PHOENIX CONTACT 105542_en_06...
Page 32: Operating Mode Of The Wireless Module
You can therefore establish a wireless connection to other wireless modules without any programming effort (see “Setting the address of the wireless module via the thumbwheel” on page 36 “Setting the address of the extension modules via the thumbwheel” on page 54). 32 / 213 PHOENIX CONTACT 105542_en_06...
Page 33 LINK LINK RX TX RX TX RX TX D(A) D(B) D(A) D(B) D(A) D(B) RS-485 RS-485 RS-485 The RAD-RS485-IFS RS-485 front module is not described in this user manual. For further information, visit phoenixcontact.net/product/2702184. 33 / 213 PHOENIX CONTACT 105542_en_06...
Page 34 Modbus memory map of the Radioline base station. In addition, the diagnostic data from all wireless devices is stored here. You need to configure each wireless module using the PSI-CONF software (from page 39 onwards). 34 / 213 PHOENIX CONTACT 105542_en_06...
Page 35 Radioline extension modules to the controller directly via the integrated RS-232 and RS-485 interface by means of wireless communication. You can also connect additional Modbus/RTU servers in parallel. You need to configure each wireless module using the PSI-CONF software (from page 39 onwards). 35 / 213 PHOENIX CONTACT 105542_en_06...
Page 36: Setting The Address Of The Wireless Module Via The Thumbwheel
IDs from 1 ... 127 using the PSI-CONF software (see page 40). 868 MHz wireless modules: For further information on the various RF bands in 868 MHz wireless systems, refer to “RF bands” on page 148. 36 / 213 PHOENIX CONTACT 105542_en_06...
Page 37 Read-in has been completed when the DAT LED lights up once. The new pa- rameters are activated. • Remove the configuration stick from the wireless module. • Repeat this process for each individual wireless module in the network. 37 / 213 PHOENIX CONTACT 105542_en_06...
Page 38: Copying The Device Settings Via A Memory Stick
Insert the memory stick in the S-PORT of the wireless module. Parameter copying is started automatically. • Wait until the running light stops. The write process has been completed. • Remove the memory stick from the wireless module. 38 / 213 PHOENIX CONTACT 105542_en_06...
Page 39: Configuration Via Psi-Conf Software
For further information on the USB cable, please refer to the PACKB.RAD-CABLE-USB packing slip. The latest documentation can be downloaded via the item at phoenixcontact.net/product/2903447. • Install the software and the USB driver for the RAD-CABLE-USB cable. • Follow the software wizard. 39 / 213 PHOENIX CONTACT 105542_en_06...
Page 40: Psi-Conf Software: "Network Settings
Observe the maximum permissible radiated transmission power at the antenna (EIRP, see Table 5-4 Table 5-5). • If necessary, reduce the device transmission power via the PSI-CONF software. The transmission power can be calculated as follows: Device transmission power + Antenna gain - Cable attenuation 40 / 213 PHOENIX CONTACT 105542_en_06...
Page 41 Adherence to the Fresnel zone If you reduce the data transmission rate, obstacles such as walls or trees can be penetrated much better. Please note, however, that the delay time increases when the data rate is re- duced. 41 / 213 PHOENIX CONTACT 105542_en_06...
Page 42: Psi-Conf Software: Setting The Data Transmission Rate
RAD-...-IFS Figure 5-8 PSI-CONF software: “Wizard, Step 3” Figure 5-9 PSI-CONF software: setting the data transmission rate 42 / 213 PHOENIX CONTACT 105542_en_06...
Page 43: Psi-Conf Software: "Individual Settings, Overview
PSI-CONF software. Assign a device name or set the transmission power under “Device Settings”. All device parameters are listed on the “Overview” tab. Figure 5-10 PSI-CONF software: “Individual Settings, Overview” 43 / 213 PHOENIX CONTACT 105542_en_06...
Page 44: Psi-Conf Software: "Individual Settings, Serial Port
Repeater chains are used to circumvent obstacles or to set up redundant wireless paths by means of several repeaters. The “Allowed Parents” tab is only available if the “Line/Mesh” network type has been selected. Figure 5-12 PSI-CONF software: “Individual Settings, Allowed Parents” 44 / 213 PHOENIX CONTACT 105542_en_06...
Page 45: Diagnostics On The Wireless Module
(e.g., two input modules with the same I/O MAP address) – RAD ID changed – No Modbus communication Fast, 2.8 Hz Wireless connection interrupted Local bus error, e.g., input or output module not read 45 / 213 PHOENIX CONTACT 105542_en_06...
Page 46 In this case, remove the antennas, increase the distance be- tween the devices and antennas, or reduce the transmission power using the PSI-CONF software (from page 39 onwards). 46 / 213 PHOENIX CONTACT 105542_en_06...
Page 47 LINK ~1.0 V LED bar graph – running light The running light from bottom to top indicates: – A firmware update or – The wireless module is in write mode for the memory stick 47 / 213 PHOENIX CONTACT 105542_en_06...
Page 48 For example, the RSSI voltage may be helpful when positioning and aligning the antenna. The recommended minimum signal strength is 1.5 V DC. This results in a power reserve of around 10 dB, which ensures communication even in unfavorable transmission conditions. 48 / 213 PHOENIX CONTACT 105542_en_06...
Page 49: Bar Graph For Point-To-Point Connection
This is why only the yellow bar graph LED lights up on the base sta- tion. • You can read the RSSI values via the serial interface of the base station using Modbus/RTU commands (see Section “RSSI signal and error code registers” on page 85). 49 / 213 PHOENIX CONTACT 105542_en_06...
Page 50: Diagnostics Via Psi-Conf Software
Missing input module – Missing output module – Double assignment of I/O MAP address – Error on IFS bus – Wireless connection interrupted – RAD ID changed – Configuration stick has not yet been inserted 50 / 213 PHOENIX CONTACT 105542_en_06...
Page 51: Psi-Conf Software: "Diagnostic, I/O Status
The “I/O Status” tab displays the status and the current values of the connected I/O extension modules. Figure 5-17 PSI-CONF software: “Diagnostic, I/O Status” The “Serial Port” tab displays the parameters currently set for the RS-232/RS-485 interface. Figure 5-18 PSI-CONF software: “Diagnostic, Serial Port” 51 / 213 PHOENIX CONTACT 105542_en_06...
Page 52: Psi-Conf Software: "Diagnostic, Network Settings
Select a storage location. Click on “Start Recording”. Diagnostic data is now written to a CSV file which can be opened with Excel, for example. Figure 5-20 PSI-CONF software: “Record diagnostic data, Network diagnose” 52 / 213 PHOENIX CONTACT 105542_en_06...
Page 53: Starting Up I/O Extension Modules
I/O MAP address. Figure 5-22 RAD-DAIO6-IFS assignment: analog/digital inputs and outputs +24 V RSSI RSSI OFF ON DIP-1 RX TX D(A) D(B) +24 V RSSI RSSI OFF ON DIP-1 RX TX D(A) D(B) 53 / 213 PHOENIX CONTACT 105542_en_06...
Page 54 01 ... 99 I/O MAP address Delivery state 1* ... 9* Setting not permitted *1 ... *9 • Addresses 1 ... 99 (maximum) can be assigned for the extension modules in the entire wireless network. 54 / 213 PHOENIX CONTACT 105542_en_06...
Page 55: Startup Time Of The Wireless Station
Accordingly, a complete wireless station with 32 I/O extension modules may take several minutes to start up. Only after this period of time has elapsed is the wireless station ready for operation. 55 / 213 PHOENIX CONTACT 105542_en_06...
Page 56: Serial Data Mode
When operating the network in serial data mode, it may not be possible to diagnose all devices. In this case, stop the serial application in order to perform full diagnostics. – Using the PSI-CONF software, you can assign different serial settings to the devices under “Individual Settings”. 56 / 213 PHOENIX CONTACT 105542_en_06...
Page 57: Figure 6-2: Psi-Conf Software: "Wizard, Step 3
Once you have run through all steps of the wizard, save the project and transfer it to the wireless modules. Figure 6-2 PSI-CONF software: “Wizard, Step 3” Figure 6-3 PSI-CONF software: “Wizard, Step 4” 57 / 213 PHOENIX CONTACT 105542_en_06...
Page 58: Frame-Based Data Transmission
FrameEnd between two characters in a frame. Otherwise the frame might be fragmented. Figure 6-5 Frame-based data transmission: T parameter FrameEnd Frame 1 Frame 2 NOT OK Idle Idle Idle FrameEnd FrameEnd 58 / 213 PHOENIX CONTACT 105542_en_06...
Page 59: Setting Telegram Pauses, Using Modbus/Rtu As An Example
Verified parameters for frame-based data transmission Manufacturer Product Protocol [bit] [bit] IdleMin FrameEnd PROFIBUS Modbus/RTU Phoenix Contact EMpro Modbus/RTU Phoenix Contact SOLAR- Modbus/RTU CHECK Delta RPI-M20A Modbus/RTU Not all of the I/O devices available on the market are verified. In this case, the parameters must be determined by tests based on the connected I/O device and on the protocol.
Page 60: Plc/Modbus Rtu
Set the I/O MAP address using the white thumbwheel on the I/O extension module. • You can find information on addressing extension modules from page 54 onwards. Figure 7-1 Configuration example: PLC/Modbus RTU mode 60 / 213 PHOENIX CONTACT 105542_en_06...
Page 61: Psi-Conf Software: "Wizard, Step 3
None, even, odd None Number of stop bits 1; 2 Number of data bits Modbus address 1 ... 247 You can monitor the Modbus connection between the controller and the wireless module via a watchdog. 61 / 213 PHOENIX CONTACT 105542_en_06...
Page 62: Figure 7-3 Monitoring Of Oil Pumps
RX TX RX TX D(A) D(B) D(A) D(A) D(B) D(B) +24V RSSI+ +24V +24V RSSI+ RX TX D(A) D(A) D(A) RX TX DIP-1 RX TX RX TX MESH Network Channel 3 MESH Network Channel 5 62 / 213 PHOENIX CONTACT 105542_en_06...
Page 63: Plc/Modbus Rtu Dual Mode
RS-232 or RS-485, and addressed via the respective Modbus address. All diagnostic data of the wireless network can be read from the base station (RAD ID = 01) via Modbus/RTU. Figure 7-4 Configuration example: PLC/Modbus RTU dual mode 63 / 213 PHOENIX CONTACT 105542_en_06...
Page 64 None, even, odd None Number of stop bits 1; 2 Number of data bits Modbus address 1 ... 247 You can monitor the Modbus connection between the controller and the wireless module via a watchdog. 64 / 213 PHOENIX CONTACT 105542_en_06...
Page 65: Figure 7-5 Flow Meter
I/O transmission. Dual mode enables cost- effective implementation with just one wireless system. Figure 7-6 Access control with door opener +24V 0V +24V +24V RSSI+ RSSI– RSSI+ RSSI– SI– RX TX RX TX Ethernet Modbus Digital OUT 65 / 213 PHOENIX CONTACT 105542_en_06...
Page 66: Watchdog
If the watchdog is activated and Modbus communication interrupted, the red ERR LED will flash on all wireless modules in the network. Depending on the DIP switch settings, the out- put modules output the corresponding hold or reset value. 66 / 213 PHOENIX CONTACT 105542_en_06...
Page 67: Modbus Function Codes
Function codes 03 and 16 You must enter 0031 (hex001F) as the start address in order to read or write registers 40032 ... 40039. Address range 4xxxx is already defined by the function code field. 67 / 213 PHOENIX CONTACT 105542_en_06...
Page 68: Module Type And Error Code Registers For I/O Extension Modules
2901537 RAD-AI4-U-IFS 2702290 RAD-PT100-4-IFS 2904035 Analog outputs RAD-AO4-IFS 2901538 Digital inputs RAD-DI4-IFS 2901535 (static mode) RAD-DI8-IFS 2901539 (pulse counter mode) RAD-NAM4-IFS 2316275 Digital outputs RAD-DOR4-IFS 2901536 RAD-DO8-IFS 2902811 Analog/digital inputs and outputs RAD-DAIO6-IFS 2901533 68 / 213 PHOENIX CONTACT 105542_en_06...
Page 69 Modbus memory map. Example: If you set the thumbwheel of an input module to I/O MAP address = 01, the register assignment is 30010. Table 7-6 Setting the white thumbwheel for register 30010 (read) Read I/O MAP address Consecutive register (white thumbwheel) number 0 ... 9 69 / 213 PHOENIX CONTACT 105542_en_06...
Page 70: Modbus Memory Map
-95 dBm -90 dBm -85 dBm -80 dBm ≥ 2.0 V LED 1 -110 dBm -105 dBm -100 dBm -95 dBm -90 dBm ≥ 1.5 V LINK LED LINK LINK LINK LINK LINK ~1.0 V 70 / 213 PHOENIX CONTACT 105542_en_06...
Page 71 30xx1 Reserved 30xx2 Analog input 1 (terminal point 2.x) 30xx3 Analog input 2 (terminal point 3.x) 30xx4 Analog input 3 (terminal point 4.x) 30xx5 Analog input 4 (terminal point 5.x) 30xx6 ... 30xx9 Reserved 71 / 213 PHOENIX CONTACT 105542_en_06...
Page 72 Pt 100 input 1 (terminal point 2.x) 30xx3 Pt 100 input 2 (terminal point 3.x) 30xx4 Pt 100 input 3 (terminal point 4.x) 30xx5 Pt 100 input 4 (terminal point 5.x) 30xx6 ... 30xx9 Reserved 72 / 213 PHOENIX CONTACT 105542_en_06...
Page 73 40xx1 Reserved 40xx2 Analog output 1 (terminal point 2.x) 40xx3 Analog output 2 (terminal point 3.x) 40xx4 Analog output 3 (terminal point 4.x) 40xx5 Analog output 4 (terminal point 5.x) 40xx6 ... 40xx9 Reserved 73 / 213 PHOENIX CONTACT 105542_en_06...
Page 74 Modbus table, but is no longer updated. If the module type in the register is invalid or not available, the register value is 0. 30xx1 Digital inputs DI4 DI3 DI2 DI1 Terminal point 30xx2 ... 30xx9 Reserved 74 / 213 PHOENIX CONTACT 105542_en_06...
Page 75 In this case, the input process data is retained in the Modbus table, but is no longer updated. If the module type in the register is invalid or not available, the register value is 0. 75 / 213 PHOENIX CONTACT 105542_en_06...
Page 76 30xx6 ... 30xx9 Reserved 40xx1 Reset of counter values DI1/DI7 Bit 1 = 1: Counter value DI7 reset to 0 Bit 0 = 1: Counter value DI1 reset to 0 40xx2 ... 40xx9 Reserved 76 / 213 PHOENIX CONTACT 105542_en_06...
Page 77 DI4 DI3 DI2 DI1 Terminal point E1 ... E4 = error (wire break, short circuits), only when the DIP switch for the channel is set to ON DI1 ... DI4 = NAMUR inputs 30xx2 ... 30xx9 Reserved 77 / 213 PHOENIX CONTACT 105542_en_06...
Page 78 0. The value then remains 0 for the entire operating time of the device. If the module type in the register is invalid or not available, the register value is 0. 40xx1 Digital outputs Terminal point 40xx2 ... 40xx9 Reserved 78 / 213 PHOENIX CONTACT 105542_en_06...
Page 79 Short-circuit detection at the digital outputs Reserved Bit 1 = 1: Short circuit detected at one or more outputs 5 ... 8. Bit 0 = 1: Short circuit detected at one or more outputs 1 ... 4. 79 / 213 PHOENIX CONTACT 105542_en_06...
Page 80 This is the case, for example, if the wireless connection fails. The input process data is retained in the Modbus table, but is no longer updated. If the module type in the register is invalid or not available, the register value is 0. 80 / 213 PHOENIX CONTACT 105542_en_06...
Page 81 30xx1 Digital inputs DI2 DI1 Terminal point 30xx2 Analog input (terminal point 3.x) 30xx3 ... 30xx9 Reserved 40xx1 Digital outputs Terminal point 40xx2 Analog output (terminal point 4.x) Terminal point 40xx3 ... 40xx9 Reserved 81 / 213 PHOENIX CONTACT 105542_en_06...
Page 82 Module type ID 30 xx 0 X X X X X X X X X E4 ... E1 DI4 ... DI 30 xx 1 X X X X X X X X 30xx2 ... 30xx9 Reserved 82 / 213 PHOENIX CONTACT 105542_en_06...
Page 83 Bit 0: DO 1 ... 4, bit 1: 5 ... 8 30 xx 1 40 xx 1 8 7 6 5 4 3 2 1 X X X X X X X X 30xx2 ... 30xx9 Reserved 40xx2 ... 40xx9 Reserved 83 / 213 PHOENIX CONTACT 105542_en_06...
Page 84 X X X X X X X X X X X X X X X X 30xx6 ... 30xx9 Reserved Example for reading temperature T1 (I/O MAP = 02): Func- tion code 04, start address 21 (hex15) ..30 99 0 40 99 0 84 / 213 PHOENIX CONTACT 105542_en_06...
Page 85 The value 255 means that the RSSI value is invalid or the device cannot be reached. Example for reading the RSSI register of the station with RAD ID = 2: Function code 04, start address 5001 (hex1389) 85 / 213 PHOENIX CONTACT 105542_en_06...
Page 86: Error Codes And Formats For Analog Input And Output Values
Representation of RAD-AO4-IFS analog values Data word dec/error code 0 mA ... 20 mA 0 V ... 10 V 0000 0 mA 7530 30000 20 mA 10 V 7F00 32512 21.67 mA 10.84 V 86 / 213 PHOENIX CONTACT 105542_en_06...
Page 87: Table 7-22: Representation Of Rad-Daio6-Ifs Analog Values
0 mA 7530 30000 +250°C 20 mA 10 V 7F00 32512 +275.12°C 21.67 mA 10.84 V 8001 Overrange 8002 Wire break Sensor wired incorrectly, measuring cable too long, cable resistance too high 8080 Underrange 87 / 213 PHOENIX CONTACT 105542_en_06...
Page 88: Radioline Function Blocks
The Radioline function blocks are suitable for PC Worx. Using modern wireless technology, it is very easy to integrate I/O signals from distributed sensors and actuators into a controller from Phoenix Contact. 7.8.1 I/O integration in Phoenix Contact controllers Figure 7-8 I/O integration in PC Worx Required components: –...
Page 89: Description Of I/O Extension Modules
Analog input 3 for 2-, 3-, 4-wire measuring transducer 5.1/5.2/5.3 Analog input 4 for 2-, 3-, 4-wire measuring transducer ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 89 / 213 PHOENIX CONTACT 105542_en_06...
Page 90: Figure 8-2: Basic Circuit Diagram For The Rad-Ai4-Ifs
RAD-...-IFS 8.1.2 Basic circuit diagram Figure 8-2 Basic circuit diagram for the RAD-AI4-IFS IO-MAP V LOOP V LOOP PWR IN 2 Wire PWR IN LOOP LOOP µC 3 Wire 4 Wire 90 / 213 PHOENIX CONTACT 105542_en_06...
Page 91: Figure 8-3 Rad-Ai4-Ifs Dip Switches
0 mA ... 20 mA Analog IN2 4 mA ... 20 mA 0 mA ... 20 mA Analog IN3 4 mA ... 20 mA 0 mA ... 20 mA Analog IN4 4 mA ... 20 mA 91 / 213 PHOENIX CONTACT 105542_en_06...
Page 92: Figure 8-4 Diagnostic Leds Of The Rad-Ai4-Ifs
Status of bus communication No communication Flashing Configuration and addressing mode Cyclic data communication ERR LED Error status No error Flashing Slow, 1.4 Hz I/O MAP address changed Fast, 2.8 Hz No bus communication Critical internal error 92 / 213 PHOENIX CONTACT 105542_en_06...
Page 93: Rad-Ai4-U-Ifs - Analog Extension Module With Four Voltage Inputs
A supply voltage of at least 12 V DC and 30 mA maximum is available at connection termi- nal block PWR1 for passive sensors (see Figure 8-5, item 2). 93 / 213 PHOENIX CONTACT 105542_en_06...
Page 94: Figure 8-5 Rad-Ai4-U-Ifs Structure
Analog input 3 for 2-, 3-, 4-wire measuring transducer 5.1/5.2/5.3 Analog input 4 for 2-, 3-, 4-wire measuring transducer ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 94 / 213 PHOENIX CONTACT 105542_en_06...
Page 95: Figure 8-6: Basic Circuit Diagram For The Rad-Ai4-U-Ifs
Description of I/O extension modules 8.2.2 Basic circuit diagram Figure 8-6 Basic circuit diagram for the RAD-AI4-U-IFS LOOP LOOP LOOP LOOP 95 / 213 PHOENIX CONTACT 105542_en_06...
Page 96: Figure 8-7: Rad-Ai4-U-Ifs Dip Switches
0 V ... 5 V Analog IN2 0 V ... 10 V 0 V ... 5 V Analog IN3 0 V ... 10 V 0 V ... 5 V Analog IN4 0 V ... 10 V 96 / 213 PHOENIX CONTACT 105542_en_06...
Page 97: Figure 8-8 Diagnostic Leds Of The Rad-Ai4-U-Ifs
Status of bus communication No communication Flashing Configuration and addressing mode Cyclic data communication ERR LED Error status No error Flashing Slow, 1.4 Hz I/O MAP address changed Fast, 2.8 Hz No bus communication Critical internal error 97 / 213 PHOENIX CONTACT 105542_en_06...
Page 98: Table 8-4 Setting The I/O Map Address For The Rad-Ai4-U-Ifs
The process image of the I/O extension module consists of six data words. For further infor- mation, please refer to Section “RAD-AI4-IFS and RAD-AI4-U-IFS process data” on page I/O module Module type ID Register Address range Function code RAD-AI4-U-IFS 30xx0 ... 30xx5 fc 04 98 / 213 PHOENIX CONTACT 105542_en_06...
Page 99: Rad-Pt100-4-Ifs - Extension Module With Four Temperature Inputs
At a temperature of 250°C at the Pt 100 input, a current of 20 mA or a voltage of 10 V is output at the output. Table 8-5 Pt 100 input Pt 100 input Analog output -50°C 0 mA or 0 V +250°C 20 mA or 10 V 99 / 213 PHOENIX CONTACT 105542_en_06...
Page 100: Figure 8-9: 2-Conductor Connection Technology
+I and -I must have the same value. This allows you to subtract the established cable resistance from the measurement result and to get the Pt 100 platinum resistance value. Figure 8-10 3-conductor connection technology IO-MAP ϑ U– I– µC 100 / 213 PHOENIX CONTACT 105542_en_06...
Page 101: Figure 8-11 4-Conductor Connection Technology
A = 0.25 mm  A = 0.5 mm  A = 1.0 mm  A = 1.5 mm  Measuring error valid for: Copper cable χ = 57 m/Ωmm = 25°C, and Pt 100 sensor 101 / 213 PHOENIX CONTACT 105542_en_06...
Page 102: Figure 8-13 Systematic Temperature Measuring Error Δt Depending On Cable Cross- Section A
Due to there being two cable resistances in the measuring system, the value must be dou- bled. Using the average temperature coefficient α = 0.385 Ω/K for Pt 100, the absolute mea- suring error in Kelvin can be determined for platinum sensors in accordance with DIN stan- dards. 102 / 213 PHOENIX CONTACT 105542_en_06...
Page 103: Figure 8-15 Rad-Pt100-4-Ifs Structure
Pt 100 input 3 for 2- and 3-wire sensors 5.1/5.2/5.3 Pt 100 input 4 for 2- and 3-wire sensors ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 103 / 213 PHOENIX CONTACT 105542_en_06...
Page 104: Figure 8-16 Basic Circuit Diagram For The Rad-Pt100-4-Ifs
For 2-conductor connection technology, you need an insertion bridge between terminal blocks x.2 and x.3. In this case, the measuring accuracy is reduced (see “Measuring er- rors with 2-conductor connection technology” on page 101). 104 / 213 PHOENIX CONTACT 105542_en_06...
Page 105: Figure 8-17 Diagnostic Leds Of The Rad-Pt100-4-Ifs
Status of bus communication No communication Flashing Configuration and addressing mode Cyclic data communication ERR LED Error status No error Flashing Slow, 1.4 Hz I/O MAP address changed Fast, 2.8 Hz No bus communication Critical internal error 105 / 213 PHOENIX CONTACT 105542_en_06...
Page 106: Table 8-6 Setting The I/O Map Address For The Rad-Pt100-4-Ifs
The process image of the I/O extension module consists of six data words. For further infor- mation, please refer to Section “RAD-PT100-4-IFS process data” on page I/O module Module type ID Register Address range Function code RAD-PT100-4-IFS 21 30xx0 ... 30xx5 fc 04 106 / 213 PHOENIX CONTACT 105542_en_06...
Page 107: Rad-Ao4-Ifs - Analog Extension Module With Four Outputs
4.1/4.2/4.3 Analog output 3 (either current or voltage) 5.1/5.2/5.3 Analog output 4 (either current or voltage) ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 107 / 213 PHOENIX CONTACT 105542_en_06...
Page 108: Figure 8-19 Basic Circuit Diagram For The Rad-Ao4-Ifs
RAD-...-IFS 8.4.2 Basic circuit diagram Figure 8-19 Basic circuit diagram for the RAD-AO4-IFS IO-MAP 0/4...20 mA 0...10 V DC µC 108 / 213 PHOENIX CONTACT 105542_en_06...
Page 109: Figure 8-20 Rad-Ao4-Ifs Dip Switches
RSSI OFF ON DIP-1 RX TX D(A) D(B) Table 8-7 RAD-AO4-IFS DIP switches DIP switch Input Output signal RESET Analog OUT1 HOLD RESET Analog OUT2 HOLD RESET Analog OUT3 HOLD RESET Analog OUT4 HOLD 109 / 213 PHOENIX CONTACT 105542_en_06...
Page 110: Figure 8-21 Diagnostic Leds Of The Rad-Ao4-Ifs
Wireless module in I/O data mode – Missing input module – No bus communication Wireless module in PLC/Modbus RTU mode – No Modbus communication (safe state of outputs, depending on DIP switch settings) Critical internal error 110 / 213 PHOENIX CONTACT 105542_en_06...
Page 111: Rad-Di4-Ifs - Digital Extension Module With Four Inputs
0 V ... 50 V AC/DC at the low voltage input – 0 V ... 250 V AC/DC at the high voltage input All inputs are electrically isolated from one another, from the supply voltage, and from the electronics. 111 / 213 PHOENIX CONTACT 105542_en_06...
Page 112: Figure 8-22 Rad-Di4-Ifs Structure
Digital input as wide-range input 6.1/6.2/6.3 Digital input as wide-range input Status LEDs of digital inputs DI1 ... DI4 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 112 / 213 PHOENIX CONTACT 105542_en_06...
Page 113: Figure 8-23 Basic Circuit Diagram For The Rad-Di4-Ifs
Description of I/O extension modules 8.5.2 Basic circuit diagram Figure 8-23 Basic circuit diagram for the RAD-DI4-IFS IO-MAP 10...50 V AC/DC µC 50...250 V AC/DC 113 / 213 PHOENIX CONTACT 105542_en_06...
Page 114: Figure 8-24 Diagnostic Leds Of The Rad-Di4-Ifs
Cyclic data communication ERR LED Error status No error Flashing Slow, 1.4 Hz I/O MAP address changed Fast, 2.8 Hz No bus communication Critical internal error DI1 ... DI4 State of the digital inputs 114 / 213 PHOENIX CONTACT 105542_en_06...
Page 115: Rad-Di8-Ifs - Digital Extension Module With Eight Inputs
The eight digital inputs are arranged in two groups of four inputs each with a common refer- ence potential (GND). The two DC voltage groups are electrically isolated from one another, from the supply voltage, and from the electronics. 115 / 213 PHOENIX CONTACT 105542_en_06...
Page 116: Figure 8-25 Rad-Di8-Ifs Structure
Digital inputs 7 + 8, DI7: pulse input 2 Status LEDs of digital inputs DI1 ... DI8 CNT status LED, green (pulse counter mode) ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 116 / 213 PHOENIX CONTACT 105542_en_06...
Page 117: Figure 8-26 Basic Circuit Diagram For The Rad-Di8-Ifs
Description of I/O extension modules 8.6.2 Basic circuit diagram Figure 8-26 Basic circuit diagram for the RAD-DI8-IFS IO-MAP 0...30,5 V DC µC 0...100 Hz 117 / 213 PHOENIX CONTACT 105542_en_06...
Page 118: Figure 8-27 Rad-Di8-Ifs Dip Switches
Use DIP switch 1 to select static mode or pulse counter mode. • Disconnect the device from the supply voltage. • Switch the supply voltage back on. • The selected mode is now active. 118 / 213 PHOENIX CONTACT 105542_en_06...
Page 119: Figure 8-28 Diagnostic Leds Of The Rad-Di8-Ifs
Set input DI3 in order to reset counter value DI1. – Set input DI5 in order to reset counter value DI7. 8.6.5 Diagnostic LEDs Figure 8-28 Diagnostic LEDs of the RAD-DI8-IFS OFF ON DIP-1 119 / 213 PHOENIX CONTACT 105542_en_06...
Page 120 In pulse counter mode: The DI1 and DI7 LEDs flash in time with the recorded pulses. The DI3 and DI5 LEDs light up when the counter value is reset. On (0.5 seconds) Counter value DI1 reset to 0 On (0.5 seconds) Counter value DI7 reset to 0 120 / 213 PHOENIX CONTACT 105542_en_06...
Page 121: Table 8-11: Setting The I/O Map Address For The Rad-Di8-Ifs
Function code 30xx0 ... 30xx1 fc 04 Static mode Static inputs 30xx0 ... 30xx5 fc 04 Pulse counter Pulse inputs RAD-DI8-IFS mode 40xx0 ... 40xx1 fc 03, 16 Pulse counter Reset counter mode values 121 / 213 PHOENIX CONTACT 105542_en_06...
Page 122: Rad-Nam4-Ifs - Digital Extension Module With Four Namur Inputs
5.1/5.2/5.3 Digital input 4 Connection for DIN rail connector DIP switch White thumbwheel for setting the I/O MAP address Diagnostic and status indicators of the module Diagnostic and status indicators of the digital inputs 122 / 213 PHOENIX CONTACT 105542_en_06...
Page 123: Figure 8-30 Basic Circuit Diagram For The Rad-Nam4-Ifs
NAMUR supply - NAMUR supply + NAMUR supply - NAMUR supply + NAMUR supply - NAMUR supply + NAMUR supply - 8.7.2 Basic circuit diagram Figure 8-30 Basic circuit diagram for the RAD-NAM4-IFS IO-MAP µC 123 / 213 PHOENIX CONTACT 105542_en_06...
Page 124 ERR LED Error status No error Flashing Configuration error Critical internal error DI1 ... DI4 State of the digital inputs, value LED E1 ... E4 Indication of short circuit or wire break, error LED 124 / 213 PHOENIX CONTACT 105542_en_06...
Page 125: Figure 8-31 Example Of Supervised Digital Inputs
– On the RAD-DO8-IFS, the error signals are represented via output channels 5 ... 8. Table 8-13 Assignment of the inputs and outputs for RAD-NAM4-IFS Signal RAD-NAM4-IFS, input RAD-DO8-IFS, output Value signal Error signal 125 / 213 PHOENIX CONTACT 105542_en_06...
Page 126: Table 8-14 Example Behavior Of The Diagnostic Leds, Rad-Nam4-Ifs
The process image of the I/O extension module consists of two data words. For further in- formation, please refer to Section “RAD-NAM4-IFS process data” on page I/O module Module type ID Register Address range Function code RAD-NAM4-IFS 30xx0 ... 30xx1 fc 04 126 / 213 PHOENIX CONTACT 105542_en_06...
Page 127: Rad-Dor4-Ifs - Digital Extension Module With Four Outputs
6.1/6.2/6.3 Relay output 4 with floating changeover contact Status LEDs of relay outputs DO1 ... DO4 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 127 / 213 PHOENIX CONTACT 105542_en_06...
Page 128: Figure 8-33: Basic Circuit Diagram For The Rad-Dor4-Ifs
RAD-...-IFS 8.8.2 Basic circuit diagram Figure 8-33 Basic circuit diagram for the RAD-DOR4-IFS IO-MAP µC 24 V DC/250 V AC 128 / 213 PHOENIX CONTACT 105542_en_06...
Page 129: Figure 8-34 Rad-Dor4-Ifs Dip Switches
RSSI OFF ON DIP-1 RX TX D(A) D(B) Table 8-16 RAD-DOR4-IFS DIP switches DIP switch Setting Output signal RESET Digital OUT1 HOLD RESET Digital OUT2 HOLD RESET Digital OUT3 HOLD RESET Digital OUT4 HOLD 129 / 213 PHOENIX CONTACT 105542_en_06...
Page 130: Figure 8-35 Diagnostic Leds Of The Rad-Dor4-Ifs
– No bus communication Wireless module in PLC/Modbus RTU mode – No Modbus communication (safe state of outputs, depending on DIP switch settings) Critical internal error DO1 ... DO4 State of the digital outputs 130 / 213 PHOENIX CONTACT 105542_en_06...
Page 131: Rad-Do8-Ifs - Digital Extension Module With Eight Outputs
Terminal block 1.1 (12 V DC ... 30.5 V DC) – Terminal blocks 1.2/1.3 (GND) • Outputs DO5 ... DO8 are supplied via: – Terminal block 6.1 (12 V DC ... 30.5 V DC) – Terminal blocks 6.2/6.3 (GND) 131 / 213 PHOENIX CONTACT 105542_en_06...
Page 132: Figure 8-36 Rad-Do8-Ifs Structure
6.1/6.2/6.3 Supply voltage for outputs 5 ... 8 Status LEDs of transistor outputs DO1 ... DO8 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 132 / 213 PHOENIX CONTACT 105542_en_06...
Page 133: Figure 8-37 Basic Circuit Diagram For The Rad-Do8-Ifs
Description of I/O extension modules 8.9.2 Basic circuit diagram Figure 8-37 Basic circuit diagram for the RAD-DO8-IFS IO-MAP 30,5 V DC µC +24V +24V 133 / 213 PHOENIX CONTACT 105542_en_06...
Page 134: Figure 8-38 Rad-Do8-Ifs Dip Switches
Digital OUT 1 ... 4 HOLD n.c. n.c. Digital OUT 5 ... 8 RESET n.c. n.c. Digital OUT 5 ... 8 HOLD n.c. n.c. n.c. = not connected, DIP switches 3 and 4 have no function 134 / 213 PHOENIX CONTACT 105542_en_06...
Page 135: Figure 8-39 Diagnostic Leds Of The Rad-Do8-Ifs
– No bus communication Wireless module in PLC/Modbus RTU mode – No Modbus communication (safe state of outputs, depending on DIP switch settings) – Short circuit at one or more outputs Critical internal error 135 / 213 PHOENIX CONTACT 105542_en_06...
Page 136: Table 8-19: Setting The I/O Map Address For The Rad-Do8-Ifs
Section “RAD-DO8-IFS process data” on page I/O module Module type ID Register Address range Function code 40xx0 ... 40xx1 fc 03, 16 Outputs RAD-DO8-IFS 30xx0 ... 30xx1 fc 04 Short-circuit de- tection 136 / 213 PHOENIX CONTACT 105542_en_06...
Page 137: Rad-Daio6-Ifs - Analog/Digital Extension Module With Six Channels
The analog output is designed as an active output. You can either select a current signal of 0/4 mA ... 20 mA or a voltage signal of 0 V ... 10 V. Use either the current or voltage output at the analog output. 137 / 213 PHOENIX CONTACT 105542_en_06...
Page 138: Figure 8-40 Rad-Daio6-Ifs Structure
Status LEDs of digital outputs DO1 ... DO2 Status LEDs of digital inputs DI1 ... DI2 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 138 / 213 PHOENIX CONTACT 105542_en_06...
Page 139: Figure 8-41 Basic Circuit Diagram For The Rad-Daio6-Ifs
Basic circuit diagram for the RAD-DAIO6-IFS PWR IN IO-MAP 2 Wire LOOP PWR IN 3 Wire µC 4 Wire GND 10...50 V AC/DC 50...250 V AC/DC 0...10 V DC 0/4...20 mA 24 V DC/250 V AC 139 / 213 PHOENIX CONTACT 105542_en_06...
Page 140: Figure 8-42 Rad-Daio6-Ifs Dip Switches
OFF ON DIP-1 Table 8-20 RAD-DAIO6-IFS DIP switches DIP switch Setting Output signal 0 ... 20 mA Analog IN 4 ... 20 mA RESET Analog OUT HOLD RESET Digital OUT1 HOLD RESET Digital OUT2 HOLD 140 / 213 PHOENIX CONTACT 105542_en_06...
Page 141: Figure 8-43 Diagnostic Leds Of The Rad-Daio6-Ifs
Wireless module in PLC/Modbus RTU mode – No Modbus communication (safe state of outputs, depending on DIP switch settings) Critical internal error DI1/DI2 State of the digital inputs DO1/DO2 State of the digital outputs 141 / 213 PHOENIX CONTACT 105542_en_06...
Page 142: Table 8-21: Setting The I/O Map Address For The Rad-Daio6-Ifs
Section “RAD-DAIO6-IFS process data” on page I/O module Module type ID Register Address range Function code 30xx0 ... 30xx2 fc 04 (inputs) RAD-DAIO6-IFS 60 40xx0 ... 40xx2 fc 03, 16 (outputs) 142 / 213 PHOENIX CONTACT 105542_en_06...
Page 143: Planning Wireless Systems
Distance and set data rate of the wireless interface The lower the data rate via the wireless interface, the higher the delay time. – Data encryption If data encryption is activated, the delay time increases. 143 / 213 PHOENIX CONTACT 105542_en_06...
Page 144: Pulse Transmission
In pulse counter mode, the base station maintains a central 32-bit Modbus register with the counter value of the relevant pulse input. The Modbus register can be read and written by any PLC via Modbus/RTU. 144 / 213 PHOENIX CONTACT 105542_en_06...
Page 145: Trusted Wireless 2.0
Planning wireless systems Trusted Wireless 2.0 Phoenix Contact has developed Trusted Wireless 2.0 technology specifically for industrial applications. Trusted Wireless 2.0 operates in the license-free 2.4 GHz or 868 MHz fre- quency bands. Features – Robust communication with the frequency-hopping spread spectrum (FHSS) method –...
Page 146: Figure 9-1 Penetration Of Obstacles At Different Frequencies
The maximum transmission time is 10% of one hour (6 minutes). Usually, the duty cycle is not reached during operation, since only low volumes of data are transmitted. 146 / 213 PHOENIX CONTACT 105542_en_06...
Page 147: Figure 9-2 Point-To-Point Connection, Star Network, Self-Healing Mesh Network
This reduces message traffic and speeds up data exchange. Figure 9-3 Distributed network management with parent-child zones Parent-Child-Zone 1 Parent-Child-Zone 2.1 Parent-Child-Zone 2.2 M = Master R = Repeater S = Slave Parent-Child-Zone 3.1 147 / 213 PHOENIX CONTACT 105542_en_06...
Page 148: Rf Bands
I/O, serial, PLC/Modbus RTU mode Point-to-point connection, Mesh network star network 1.2 Kbps 60 Kbps 19.2 Kbps 9.6 Kbps 120 Kbps 1 RF band (fixed frequency) 14 RF bands (fixed frequency) 2 RF bands (frequency-hopping spread spectrum method) 148 / 213 PHOENIX CONTACT 105542_en_06...
Page 149: Planning Wireless Paths
However, small obstacles in the Fresnel zone will not necessarily disturb commu- nication. In general, obstacles in the way on long wireless paths have a greater influence than those on short ones. 149 / 213 PHOENIX CONTACT 105542_en_06...
Page 150: Selecting Antenna Cables And Antennas
In reflective environments the signal can be received via an indirect route. Directional antenna – Large distances – Point-to-point connections – Stationary or linear mobile applications – Multiple point-to-point paths, decoupling due to directivity and different polarization levels (see Figure 9-7) 150 / 213 PHOENIX CONTACT 105542_en_06...
Page 151: Installing Antennas
The partner antennas must therefore also be verti- cally polarized. Vertical polarization means that the elements are aligned vertically to the horizon. Crossing polarization between the stations results in signal loss (see Table 9-4). Figure 9-6 Antenna polarization 151 / 213 PHOENIX CONTACT 105542_en_06...
Page 152: Figure 9-7: Decoupling Of Wireless Paths Due To Directivity And Different Polarization Levels
If you operate several wireless paths directly next to one another in parallel, you can al- ternately align directional antennas horizontally and vertically. The signals of the vari- ous wireless paths will therefore be decoupled. Figure 9-7 Decoupling of wireless paths due to directivity and different polarization lev- 152 / 213 PHOENIX CONTACT 105542_en_06...
Page 153: Figure 9-8 Outdoor Installation Of Antennas
OFF ON OFF ON OFF ON DIP-1 DIP-1 DIP-1 RX TX D(A) D(B) IN AC 100-240V Omnidirectional antenna Antenna cable Antenna mast Antenna surge protection Control cabinet Power supply, wireless module, and I/O extension modules 153 / 213 PHOENIX CONTACT 105542_en_06...
Page 154: Level And Attenuation Of Wireless Modules And Accessories
-1.6 dB RAD-CAB-EF393-10M N(m) 2867665 -5.6 dB -2.9 dB 10 m RAD-CAB-EF393-15M N(m) 2885634 -8.3 dB -4.3 dB 15 m Antenna cable - LMR195 RAD-PIG-RSMA/N-0.5 RSMA - N(m) 2903263 -0.5 dB -0.4 dB 0.5 m 154 / 213 PHOENIX CONTACT 105542_en_06...
Page 155 2.5 dBi RAD-900-ANT-OMNI-2-N N(f) 2904802 2 dBi Directional antenna, 2.4 GHz ANT-DIR-2459-01 N(f) 2701186 9 dBi Directional antenna, 868 MHz ANT-DIR-868-01 N(f) 2702137 3.5 dBi RAD-ISM-900-ANT-YAGI-6.5-N N(f) 2867814 8.5 dBi RAD-ISM-900-ANT-YAGI-10-N N(f) 5606614 12 dBi 155 / 213 PHOENIX CONTACT 105542_en_06...
Page 156: Free Space Attenuation
1000 m -100 dB -91.2 dB 2000 m -97.2 dB 3000 m -100.7 dB 4000 m -103.2 dB 5000 m -105.1 dB 6000 m -106.7 dB 7000 m -108.1 dB 8000 m -109.2 dB 156 / 213 PHOENIX CONTACT 105542_en_06...
Page 157 = transmission frequency in MHz d = distance between the antennas in km The free space attenuation is later included in the system calculation (see Section “Effective isotropic radiated power (EIRP)” on page 164). 157 / 213 PHOENIX CONTACT 105542_en_06...
Page 158: Propagation Of Radio Waves
In certain applications, the reflection may have a positive effect, e.g., if there is no line of sight. Reflections mainly occur in buildings. Figure 9-11 Reflection on a metal surface 158 / 213 PHOENIX CONTACT 105542_en_06...
Page 159: Figure 9-12 Reduction Of Radio Waves When Penetrating A Wall
Forest, 1 m, see 9.16 “Practical 9 ... 14 4 ... 8 examples” Heat-absorbing glass with metal 40 ... 50 30 ... 40 coating Figure 9-12 Reduction of radio waves when penetrating a wall 159 / 213 PHOENIX CONTACT 105542_en_06...
Page 160: Figure 9-13 Angle Of The Transmitter And Receiver
It can only receive reflections or diffracted waves. Figure 9-14 Radio dead spot +24 V 0 V RSSI+ RSSI- RX TX D(A) D(B) +24 V 0 V RSSI+ RSSI- RX TX D(A) D(B) 160 / 213 PHOENIX CONTACT 105542_en_06...
Page 161: Fresnel Zone
They contribute to a good wireless connection even if the Fresnel zone is not free from obstacles. The figure below shows the Fresnel zone between two antennas. The required mounting height for the antennas depends on the radius of the Fresnel zone. 161 / 213 PHOENIX CONTACT 105542_en_06...
Page 162: Figure 9-16 Fresnel Zone
Radius of the Fresnel zone for 2.4 GHz and d = 3000 m: r = 9.68 m Result: The radius of the Fresnel zone is 9.68 m at a wavelength of 0.125 m (2.4 GHz) and a distance of 3000 m between the antennas. 162 / 213 PHOENIX CONTACT 105542_en_06...
Page 163: Range
Outside buildings, with a free line of sight 120 Kbps 4 km 60 Kbps 5 km Omnidirectional antenna, 4 dBi 19.2 Kbps 8 km 9.6 Kbps 9 km 1.2 Kbps 11 km 163 / 213 PHOENIX CONTACT 105542_en_06...
Page 164: Effective Isotropic Radiated Power (Eirp)
Maximum of 19 dBm in Europe, depending on the set transmission speed – For 868 MHz: – Maximum of 27 dBm • If the maximum EIRP is exceeded, adapt the cable, adapter, or transmission power as necessary. 164 / 213 PHOENIX CONTACT 105542_en_06...
Page 165: System Calculation In Free Space
System reserve = |-96 dB| - |-67.7 dB| = 28.3 dB 28.3 dB > 10 dB Conclusion: The loss of -67.7 dB is significantly lower than the receiver sensitivity of -96 dB. The desired wireless connection is therefore possible in mathematical terms. 165 / 213 PHOENIX CONTACT 105542_en_06...
Page 166: Practical Examples
In our test, the 2.4 GHz wireless signal was transmitted through a 25 m forest. The at- tenuation was around 40 dB. – At 868 MHz, the attenuation is around 22 dB. Figure 9-19 Forest with an attenuation of around 40 dB 166 / 213 PHOENIX CONTACT 105542_en_06...
Page 167: 10 Detecting And Removing Errors
On a remote or repeater station, it is only possible to read the RSSI voltage of the connected wireless module. For more information on the RSSI voltage, please refer to Table 5-7 Table 5-8. 167 / 213 PHOENIX CONTACT 105542_en_06...
Page 168: Table 10-1 Detecting And Removing Errors: Wireless Module
The data of the I/O extension modules is read in again. connector and the bus. Writing to the memory stick did • Repeat the process in order to correctly write to the memory stick. flashing not work flashing 168 / 213 PHOENIX CONTACT 105542_en_06...
Page 169 1 m in the horizontal direction or 0.6 m in the vertical direction). • Make sure that there is sufficient power supply. • Make sure that there is no connection between the core and the shield of the cable in the connected antenna system. 169 / 213 PHOENIX CONTACT 105542_en_06...
Page 170 Example: The yellow thumb- • If necessary, set the correct RAD ID. Press the SET button. wheel setting has been modified accidentally. The modification has not yet been confirmed via the SET button. 170 / 213 PHOENIX CONTACT 105542_en_06...
Page 171 • Check the serial interface settings (baud rate, parity, data bits, and stop bits) for the wireless modules and serial end devices (from page 39 onwards). 171 / 213 PHOENIX CONTACT 105542_en_06...
Page 172: Table 10-2 Detecting And Removing Errors: I/O Extension Module
Reset the wireless module to the factory default settings (I/O data mode, see page 31), if necessary. Critical internal error • Please contact Phoenix Contact technical support. ERR on Example: Technical defect I/O MAP address changed • Check the I/O MAP address setting on the white thumbwheel of the I/O extension module.
Page 173: Loopback Test During Serial Data Transmission
Connect the PC to the base station. • Start HyperTerminal via “Start, All Programs, Accessories, Communication, HyperTer- minal”. • The COM port settings on the PC must correspond to the interface settings on the base station. 173 / 213 PHOENIX CONTACT 105542_en_06...
Page 174: Figure 10-1 Loopback Test With An Rs-232 Interface
If the characters only appear once, check the HyperTerminal settings for hidden outgo- ing characters. The following options must be enabled under “File, Properties, Settings, ASCII Setup”: – Echo typed characters locally – Append line feeds to incoming line ends Figure 10-2 Settings in HyperTerminal 174 / 213 PHOENIX CONTACT 105542_en_06...
Page 175: 11 Device Replacement, Device Defects, And Repairs
Device defects and repairs Repairs may only be carried out by Phoenix Contact. • Send defective devices back to Phoenix Contact for repair or to receive a replacement device. • We strongly recommend using the original packaging to return the product.
Page 176: 12 Maintenance And Disposal
Dispose of the device separately from other waste, i.e., via an appropriate collection site. • Dispose of packaging materials that are no longer needed (cardboard packaging, pa- per, bubble wrap sheets, etc.) with household waste in accordance with the currently applicable national regulations. 176 / 213 PHOENIX CONTACT 105542_en_06...
Page 177: 13 Technical Data For The Wireless Modules
8 digital transistor outputs (30.5 V DC/200 mA) RAD-DO8-IFS 2902811 2 digital inputs and outputs (0 ... 250 V AC/DC) and RAD-DAIO6-IFS 2901533 1 analog input (0/4 ... 20 mA) and output (0/4 ... 20 mA, 0 ... 10 V) 177 / 213 PHOENIX CONTACT 105542_en_06...
Page 178 Directional antenna, 2.4 GHz/5 GHz, gain: 9 dBi, polariza- ANT-DIR-2459-01 2701186 tion: linear, opening angle: h/v 75°/55°, degree of protec- tion: IP67, seawater-resistant, connection: N (female), including mounting bracket and mast clamps, ATEX and IECEx approval 178 / 213 PHOENIX CONTACT 105542_en_06...
Page 179 2903264 Length: 2 m, attenuation: 0.9/1.3/2.0 dB at 0.9/2.4/5.8 GHz RAD-PIG-RSMA/N-2 2903265 Length: 3 m, attenuation: 1.2/2.0/3.0 dB at 0.9/2.4/5.8 GHz RAD-PIG-RSMA/N-3 2903266 Length: 5 m, attenuation: 2.0/3.3/4.8 dB at 0.9/2.4/5.8 GHz RAD-PIG-RSMA/N-5 2702140 179 / 213 PHOENIX CONTACT 105542_en_06...
Page 180 Antenna adapter, frequency range: 0.3 GHz ... 6 GHz, RAD-ADP-RSMA/M-RSMA/F- 2904790 connection: RSMA (male) -> RSMA (female), 90° angled Energy supply Type Order No. Pcs./Pkt. DIN rail power supply unit, primary-switched, narrow MINI-SYS-PS-100- 2866983 design, output: 24 V DC/1.5 A 240AC/24DC/1.5 180 / 213 PHOENIX CONTACT 105542_en_06...
Page 181: Serial Data Mode
≤99 (I/O extension modules per wireless network, serial inter- face deactivated) Serial data mode 0 (no I/O extension modules can be used) PLC/Modbus RTU mode ≤99 (access to I/O extension modules via Modbus/RTU proto- col) 181 / 213 PHOENIX CONTACT 105542_en_06...
Page 182 300 bps / 600 bps / 1.2 Kbps / 2.4 Kbps / 4.8 Kbps / 9.6 Kbps / 19.2 Kbps / 38.4 Kbps / 57.6 Kbps / 93.75 Kbps / 115.2 Kbps Transmission distance ≤15 m 182 / 213 PHOENIX CONTACT 105542_en_06...
Page 183 Green LED (bus communication, DAT) Red LED (I/O error, ERR) 3 x green, 1 x yellow LED (LED bar graph reception quality, RSSI) Green LED (RS-232/RS-485 receive data, RX) Green LED (RS-232/RS-485 transmit data, TX) 183 / 213 PHOENIX CONTACT 105542_en_06...
Page 184 1112 ANATEL (Brazil) 06279-19-06497 The RAD-2400-IFS wireless module is approved for use in numerous countries around the world. A list of the country-specific approvals is available at phoenixcontact.net/product/2901541. Additional country-specific approvals available on request. 184 / 213 PHOENIX CONTACT 105542_en_06...
Page 185 Safety – protection of personnel with regard to electrical EN 60950 safety Health – limiting public exposure to electromagnetic fields EN 62311 Radio – effective use of the frequency spectrum and EN 300328 EN 300220 avoidance of radio interference 185 / 213 PHOENIX CONTACT 105542_en_06...
Page 186 Otherwise, please observe the following restrictions. Individual operating conditions available on request. RAD-DAIO6-IFS (2901533): Do not use the analog loop power output (PWR1). Only use the analog voltage output (U1). Do not use more than two of the four possible digital inputs and outputs. 186 / 213 PHOENIX CONTACT 105542_en_06...
Page 187 Maximum switching current: 1 A per channel RAD-AI4-IFS (2901537): Make sure that no more than 40 mA in total is drawn from loop power outputs ... PWR RAD-AO4-IFS (2901538): Only use the analog voltage output (0 V ... 10 V). 187 / 213 PHOENIX CONTACT 105542_en_06...
Page 188: A Technical Appendix
Omnidirectional antenna, 2 dBi Item Product Description Connection Order No. RAD-ISM-2400-ANT-OMNI-2-1- Omnidirectional antenna, 2.4 GHz, 2 dBi gain, RSMA (male) 2701362 RSMA 1.5 m cable length, linear vertical polarization, h/v 360°/75° opening angle, IP65 degree of protection 188 / 213 PHOENIX CONTACT 105542_en_06...
Page 189: Figure A-2: Omnidirectional Antenna With Protection Against Vandalism, 3 Dbi
Omnidirectional antenna with protection RSMA (male) 2701358 RSMA against vandalism, 2.4 GHz, 3 dBi gain, IP55 degree of protection, 1.5 m cable length, h/v 360°/85° opening angle. Appropriate mounting material is available for wall mounting. 189 / 213 PHOENIX CONTACT 105542_en_06...
Page 190: Figure A-3: Omnidirectional Antenna, 2.5 Dbi
2.5/5 dBi gain, linear vertical polarization, opening angle: h/v 360°/30° for 2.4 GHz, h/v 360°/16° for 5 GHz, IP68 RAD-PIG-EF316-N-RSMA Adapter cable, 50 cm pigtail, 50 Ω impedance N (female)  2701402 RSMA (male) 190 / 213 PHOENIX CONTACT 105542_en_06...
Page 191: Figure A-4: Omnidirectional Antenna, 6 Dbi, Without Surge Protection
Alternatively: RAD-PIG-RSMA/N-1 Antenna cable, 1 m length 2903264 RAD-PIG-RSMA/N-2 Antenna cable, 2 m length 2903265 N (male)  RSMA (male) RAD-PIG-RSMA/N-3 Antenna cable, 3 m length 2903266 RAD-PIG-RSMA/N-5 Antenna cable, 5 m length 2702140 191 / 213 PHOENIX CONTACT 105542_en_06...
Page 192: Figure A-5: Omnidirectional Antenna, 6 Dbi, With Surge Protection
Alternatively: RAD-PIG-RSMA/N-1 Antenna cable, 1 m length 2903264 RAD-PIG-RSMA/N-2 Antenna cable, 2 m length 2903265 N (male)  RSMA (male) RAD-PIG-RSMA/N-3 Antenna cable, 3 m length 2903266 RAD-PIG-RSMA/N-5 Antenna cable, 5 m length 2702140 192 / 213 PHOENIX CONTACT 105542_en_06...
Page 193: Figure A-6: Directional Antenna, 9 Dbi, With Surge Protection For Outdoor Installation
Alternatively: RAD-PIG-RSMA/N-1 Antenna cable, 1 m length 2903264 RAD-PIG-RSMA/N-2 Antenna cable, 2 m length 2903265 N (male)  RSMA (male) RAD-PIG-RSMA/N-3 Antenna cable, 3 m length 2903266 RAD-PIG-RSMA/N-5 Antenna cable, 5 m length 2702140 193 / 213 PHOENIX CONTACT 105542_en_06...
Page 194: Figure A-7 Omnidirectional Antenna With Protection Against Vandalism, 2.5 Dbi
868 MHz, 2.5 dBi, linear vertical, h/v 360°/55° opening angle, IP67, shock resistance: IK08, wall mounting as an option, 0.5 m antenna cable RAD-PIG-RSMA/N-0.5 Antenna cable, 0.5 m length, 50 Ω impedance N (male)  2903263 RSMA (male) 194 / 213 PHOENIX CONTACT 105542_en_06...
Page 195: Figure A-8: Omnidirectional Antenna, 4 Dbi, With Surge Protection
N (male)  RAD-CAB-EF393-10M Antenna cable, 10 m length 2867665 N (male) RAD-CAB-EF393-15M Antenna cable, 15 m length 2885634 CN-UB-70DC-6-BB Intermediate plug with surge protection for N (female)  2803166 coaxial signal interfaces N (female (opt.) 195 / 213 PHOENIX CONTACT 105542_en_06...
Page 196: Figure A-9 Directional Antenna, With Surge Protection
ATEX and IECEx approval Alternatively: RAD-ISM-900-ANT-YAGI-6.5-N Yagi antenna, IP65, 8.5 dBi gain, 0.6 m cable 2867814 length N (female) RAD-ISM-900-ANT-YAGI-10-N Yagi antenna, IP65, 12 dBi gain, 0.6 m RG-213 5606614 cable 196 / 213 PHOENIX CONTACT 105542_en_06...
Page 197 Alternatively: RAD-PIG-RSMA/N-1 Antenna cable, 1 m length 2903264 RAD-PIG-RSMA/N-2 Antenna cable, 2 m length 2903265 N (male)  RSMA (male) RAD-PIG-RSMA/N-3 Antenna cable, 3 m length 2903266 RAD-PIG-RSMA/N-5 Antenna cable, 5 m length 2702140 197 / 213 PHOENIX CONTACT 105542_en_06...
Page 198: Figure A-10 Directional Antennas, 8 Dbi, With 2-Way Antenna Splitter For Outdoor Installa- Tion
IP67, including mounting bracket and mast clamps for 25 mm ... 85 mm diame- ter, stainless steel, ATEX and IECEx approval Or other directional antennas from Phoenix Contact FL LCX PIG-EF142-N-N Antenna cable, 50 cm length, 50 Ω impedance N (male) 2700677 ...
Page 199: Figure A-11: Antenna Installation In Zone 2
Antenna installation in zone 2 24V 13 OUT DC 24V 1.5A +24 V 24V 0V 0V RSSI RSSI OFF ON OFF ON OFF ON DIP-1 DIP-1 DIP-1 RX TX D(A) D(B) IN AC 100-240V 199 / 213 PHOENIX CONTACT 105542_en_06...
Page 200 ATEX and IECEx approval ANT-OMNI-868-01 Omnidirectional antenna, 868 MHz, gain: 2702136 4 dBi, polarization: linear, opening angle: h/v 360°/30°, degree of protection: IP67, seawater-resistant, including mounting bracket and mast clamps, ATEX and IECEx approval 200 / 213 PHOENIX CONTACT 105542_en_06...
Page 201: A 2 Control Box For Wireless Systems
Installation example with a 35 mm power supply and five 17.5 mm devices and terminal blocks Power supply MINI-SYS-PS-100-240AC/24DC/1.5 1500 mA Load Wireless module 65 mA RAD-DAIO6-IFS 95 mA RAD-DI4-IFS 11 mA RAD-DOR4-IFS 55 mA RAD-DI8-IFS 18 mA RAD-DO8-IFS 22 mA RAD-AI4-IFS 120 mA RAD-AO4-IFS 115 mA 201 / 213 PHOENIX CONTACT 105542_en_06...
Page 202: Appendixes
PSI-CONF software: “Diagnostic, I/O Status” ........51 Figure 5-18: PSI-CONF software: “Diagnostic, Serial Port” ........51 Figure 5-19: PSI-CONF software: “Diagnostic, Network settings” ......52 Figure 5-20: PSI-CONF software: “Record diagnostic data, Network diagnose” ..52 202 / 213 PHOENIX CONTACT 105542_en_06...
Page 203 T ................... 102 Figure 8-15: RAD-PT100-4-IFS structure .............. 103 Figure 8-16: Basic circuit diagram for the RAD-PT100-4-IFS ........ 104 Figure 8-17: Diagnostic LEDs of the RAD-PT100-4-IFS ........105 Figure 8-18: RAD-AO4-IFS structure ..............107 203 / 213 PHOENIX CONTACT 105542_en_06...
Page 204 Dispersion on a rough surface ............158 Figure 9-10: Diffraction on an edge ............... 158 Figure 9-11: Reflection on a metal surface ............158 Figure 9-12: Reduction of radio waves when penetrating a wall ......159 204 / 213 PHOENIX CONTACT 105542_en_06...
Page 205 Figure A-10: Directional antennas, 8 dBi, with 2-way antenna splitter for outdoor instal- lation ....................198 Figure A-11: Antenna installation in zone 2 ............199 Figure A-12: Control box with wireless system ............201 205 / 213 PHOENIX CONTACT 105542_en_06...
Page 206: B 2 List Of Tables
RSSI signal and error code registers ........... 85 Table 7-19: Representation of RAD-AI4-IFS analog values........86 Table 7-20: Representation of RAD-AI4-U-IFS analog values ........ 86 Table 7-21: Representation of RAD-AO4-IFS analog values ........86 206 / 213 PHOENIX CONTACT 105542_en_06...
Page 207 Ranges for different antennas at 2.4 GHz.......... 163 Table 9-10: Ranges for different antennas at 868 MHz......... 163 Table 10-1: Detecting and removing errors: Wireless module ......168 Table 10-2: Detecting and removing errors: I/O extension module ....... 172 207 / 213 PHOENIX CONTACT 105542_en_06...
Page 208: B 3 Index
Basic circuit diagram Delivery state .............. 30 See Circuit diagram Denylist ..............145 Blacklisting..............145 Device defect ............175 Bus connector Device replacement ..........175 See DIN rail connector Cables............... 150, 188 Checking the delivery..........15 208 / 213 PHOENIX CONTACT 105542_en_06...
Page 209 I/O extension module RAD-NAM4-IFS........... 125 See Extension module Wireless module............ 27 I/O integration Directional antenna ........... 150 Phoenix Contact controller ........88 Dispersion..............158 I/O MAP address............54 Disposal ..............176 RAD-DAIO6-IFS ............ 53 Distributed network management ......147 IECEx................ 184 Dual mode..............
Page 210 Range ............... 163 Potentially explosive area......9, 151, 199 Receiver sensitivity ............. 41 Practical test ............. 149 Recording parameters ..........52 Redundant power supply ..........25 Reflection..............158 Register ..............67 Relay output.............. 129 210 / 213 PHOENIX CONTACT 105542_en_06...
Page 211 Storage ............... 14 Supply voltage ............24 System calculation ............ 165 System power supply..........25 Taiwan ................ 13 Technical data............177 Temperature input............99 Temperature measuring error See Measuring error Temperature range ........... 186 211 / 213 PHOENIX CONTACT 105542_en_06...
Page 212 The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
Page 213 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 213 / 213 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

Phoenix Contact Radioline RAD-2400-IFS User Manual

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