Unidirectional wireless transmission system (13 pages)
Summary of Contents for Phoenix Contact RAD-2400-IFS
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Radioline - Wireless transmission system for serial interfaces and I/O signals User manual UM EN RAD-2400-IFS...
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User manual Radioline - Wireless transmission system for serial interfaces and I/O signals 2013-11-22 Designation: UM EN RAD-2400-IFS Revision: This user manual is valid for: Wireless module: Order No. RAD-2400-IFS 2901541 I/O extension modules: RAD-AI4-IFS 2901537 RAD-PT100-4-IFS 2904035 RAD-AO4-IFS 2901538...
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How to contact us Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at: phoenixcontact.com Make sure you always use the latest documentation.
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The receipt of technical documentation (in particular user documentation) does not consti- tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observ- ing the applicable standards and regulations.
Starting up I/O extension modules............... 53 5.10 Startup time of the wireless station ..............56 Serial data mode ........................57 Frame-based data transmission ................59 PLC/Modbus RTU mode ......................61 Configuration via PSI-CONF software ..............62 Addressing I/O extension modules ..............63 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Watchdog ......................63 Modbus function codes ..................64 Modbus protocol....................64 Examples for reading and writing registers ............66 Module type and error code register ..............71 Modbus memory map..................72 Error codes and formats for analog input and output values........ 84 7.10...
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Typical combinations of antennas and adapter cables ........157 Autonomous power supply ................169 Junction box for wireless systems ..............172 Configuring a PROFIBUS connection..............173 Appendixes..........................185 List of figures ..................... 185 List of tables ...................... 189 Index........................191 105542_en_00 PHOENIX CONTACT...
USB data cable (USB-A on IFS plug) for communicating between PCs and RAD-CABLE-USB 2903447 PHOENIX CONTACT devices with an IFS data port, e.g., RAD-2400-IFS. Power supply for diagnostics and configuration via the USB port of the PC. Cable length: 2 m 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Antennas Type Order No. Pcs. / Pkt. Omnidirectional antenna, 2.4 GHz, 2 dBi, linear vertical, 1.5 m cable, RAD-ISM-2400-ANT-OMNI-2-1-RSMA 2701362 RSMA (male), IP65 degree of protection, 50 Ω impedance Omnidirectional antenna with protection against vandalism, 2.4 GHz, 3 dBi...
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Housing type PA 6.6-FR, green Inflammability class according to UL 94 Supply Supply voltage range 19.2 V DC ... 30.5 V DC Maximum current consumption 65 mA, maximum (at 24 V DC and 25°C) Transient surge protection 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Wireless interface Antenna connection method RSMA (female) Direction Bidirectional Frequency 2400 MHz Frequency range 2.4002 GHz ... 2.4785 GHz Number of channel groups Channel number per group Channel distance 1.3 MHz Data transmission speed (adjustable) 16 kbps 125 kbps...
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Conformance R&TTE directive 1999/5/EC Effective use of the radio spectrum according to EN 300328 Noise immunity according to EN 61000-6-2 Noise emission according to EN 61000-6-4 Health according to EN 50385 Electrical safety according to EN 60950-1 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Operating conditions for the extended temperature range (+55°C ... 70°C) No function restrictions for the extended temperature range if you keep a minimum spacing of 17.5 mm be- tween the modules. The minimum spacing is the width of a DIN rail connector.
Maximum switching current: 2 A per channel RAD-AI4-IFS (2901537): Make sure that no more than 40 mA in total is drawn from the loop power outputs ... PWR RAD-AO4-IFS (2901538): Use a maximum of two current outputs and/or any number of voltage outputs. 105542_en_00 PHOENIX CONTACT...
The device must not be operated within 20 km of the Ny Ålesund town center. Turkey The device must only be operated with Phoenix Contact antennas (see “Wireless accessories” data sheet, Order No. 101580) - according to the “Short Range Radio Devices (SRD) Regulations” Gazette No. 26464 dated March 16, 2007.
• Operation of the wireless system is only permitted if accessories available from Phoenix Contact are used. The use of any other components may lead to withdrawal of the operating license. PHOENIX CONTACT...
Only clean the antenna housing using a suitable damp cloth. • The antenna must be stopped and immediately removed from the Ex area if it is dam- aged, was subjected to an impermissible load, stored incorrectly or if it malfunctions. 105542_en_00 PHOENIX CONTACT...
Use either a current or voltage output per analog channel. RAD-DI8-IFS, RAD-DO8-IFS, RAD-PT100-4-IFS Use the I/O extension modules in connection with the RAD-2400-IFS wireless module, firmware version 1.40 or later. The firmware can be updated free of charge using the PSI-CONF software, version 2.04 or later.
2.4 GHz ISM band. Wireless module In addition to an RS-232 and RS-485 2-wire interface, the RAD-2400-IFS wireless module supports the option of directly connecting up to 32 I/O extension modules in the station structure via the DIN rail connector.
RAD-2400-IFS I/O extension modules Various I/O extension modules are available for setting up the wireless system quickly and easily. You can therefore adapt the number and type of signals to the respective application. Features – White thumbwheel for easy and tool-free assignment of device pairs (I/O mapping) –...
Installation Installation Wireless module structure S I+ S I- Figure 4-1 RAD-2400-IFS structure Item Designation RSMA antenna connection (socket) RSSI test output (0 V ... 3 V DC) for evaluation of the wireless signal strength Device supply (+24 V DC, GND) S port (12-pos.
µC +24 V Figure 4-2 Basic circuit diagram of the RAD-2400-IFS Mounting/removal You can connect up to 32 different I/O extension modules to each wireless module via the DIN rail connector. Data is transmitted and power is supplied to the I/O extension modules via the bus foot.
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Use a suitable screwdriver to release the locking mechanism on the snap-on foot of the device (see Figure 4-4, E). • Hold onto the device by the housing cover and carefully tilt it upwards. • Carefully lift the device off the DIN rail connector and the DIN rail. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Connecting wires Figure 4-5 Connecting wires For easy installation, it is also possible to pull out the screw terminal block from the device and to re-insert it after having connected the wires. • Crimp ferrules to the wires. Permissible cable cross section: 0.2 mm ...
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Supply via the system power supply unit Parallel supply via screw terminal blocks and a system power supply unit via the bus foot is not possible. For redundant power supply, you can connect a second MINI-SYS-PS 100-240AC/24DC/1.5 system power supply unit. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Serial interfaces The RAD-2400-IFS wireless module has one RS-232 interface and one RS-485 2-wire in- terface. Connect the I/O device to the wireless module via the corresponding serial inter- face. Both serial interfaces are deactivated by default. Activate and configure the RS-232 or RS-485 interface using the PSI-CONF software (from page 40 onwards).
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Installation 4.6.2 Terminating the RS-485 bus cable The RAD-2400-IFS wireless module is operated on a 2-wire bus cable. RS-485 bus connec- tions must be terminated at both ends with a 390/150/390 termination network. • Depending on the position of the device on the RS-485 bus cable, the termination net- work must be activated or deactivated.
Observe the maximum permissible emitted transmission power of 20 dBm. The transmis- sion power can be calculated from: device transmission power + antenna gain - cable attenuation Reduce the device transmission power, if necessary. S I+ S I- Figure 4-11 Connecting the antenna 105542_en_00 PHOENIX CONTACT...
Configuration and startup Configuration and startup Default settings of the wireless module All RAD-2400-IFS wireless modules have the same configuration by default upon delivery or by resetting to the default settings at a later stage. Table 5-1 Default settings of the wireless module...
The firmware can be updated using the PSI-CONF software. The device is reset to the de- fault settings after a firmware update. • Select “Wireless, RAD-2400-IFS” on the “Device Selection” page. • Select “Update firmware”. Operating mode of the wireless module...
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In serial data mode, multiple controllers or serial I/O devices are networked easily and quickly using wireless technology. In this way, serial RS-232 or RS-485 cables can be re- placed. You need to configure each wireless module using the PSI-CONF software (from page 40 onwards). 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS PLC/Modbus RTU mode Figure 5-3 PLC/Modbus RTU mode You can connect the I/O extension modules to the controller directly via the integrated RS-232 and RS-485 interface by means of wireless communication. In PLC/Modbus RTU mode, the master wireless module (RAD ID = 01) operates as a Modbus slave. The master wireless module has its own Modbus address.
CONFSTICK from the wireless module. In addition, the CONFSTICK contains a preset frequency band (RF band). An RF band is a group of frequencies compiled of individual frequencies of the entire 2.4 GHz band. Differ- ent RF bands use different frequencies. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS In order to operate several Radioline wireless systems, you should select different RF bands. You can also set different RF bands between 1 ... 8 and network IDs between 1 ... 127 by using the PSI-CONF software (see page 41).
Insert the memory stick in the S port of the wireless module. The copying of parameters is started automatically. • Wait until the light sequence stops. The write process has been completed. • Remove the memory stick from the wireless module. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 5.5.2 Reading the memory stick Reading in common network parameters via the memory stick • Insert the memory stick in the S port of the wireless module. • Press the SET button located on the wireless module and hold down for at least one second.
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The lower the data transmission speed of the wireless interface, the higher the receiver sensitivity and thereby the range. Adjust the data transmission speed of the wireless interface to the respective application using the PSI-CONF software (default setting = 125 kbps). 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Table 5-2 Data transmission speed of the wireless interface Data transmis- Typical receiver Typical link Potential distance with line sion speed sensitivity budget of sight and a system reserve of 12 dB 250 kbps -93 dBm -112 dBm 1000 m...
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PSI-CONF software. You can assign a device name or set the transmission power under “Device Settings”. All device parameters are listed on the “Overview” tab. Figure 5-8 PSI-CONF software: Individual Settings, Overview 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Depending on the operating mode, you can configure the serial interface under “Individual Settings” on the “Serial Port” tab. In I/O data mode (default upon delivery), both interfaces are deactivated. To activate the se- rial interface, select the “Serial data” or “PLC/Modbus RTU mode” network application under “Network Settings”.
5.7.1 Diagnostic LEDs A total of nine LEDs on the wireless module indicate the operating states. Figure 5-11 Diagnostic LEDs of the RAD-2400-IFS PWR LED The green PWR LED indicates the supply voltage status. No supply voltage Supply voltage OK DAT LED The green DAT LED indicates the bus communication status.
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RAD-2400-IFS ERR LED The red ERR LED indicates the error status. No error Flashing Slow (1.4 Hz) Wireless module in I/O data mode – Double assignment of I/O-MAP address (e.g., two input modules with the same I/O-MAP address) – Missing input module –...
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LINK LED LINK LINK LINK LINK ~1.0 V LED bar graph - light sequence The light sequence from bottom to top signalizes: – Firmware update or – Wireless module is in write mode for the memory stick 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS TX LED, transmit data The green TX LED indicates communication with the RS-232/RS-485 interface. The wire- less module is transmitting data. RX LED, receive data The green RX LED indicates communication with the RS-232/RS-485 interface. The wire- less module is receiving data.
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(parents). You can read the RSSI values via the serial interface of the master wireless module using Modbus RTU commands (see Section “RSSI signal register” on page 85). 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Diagnostics via PSI-CONF software You can display all current device settings for the station under “Diagnostic” on the “Over- view” tab. • Select the desired station from the device list. Figure 5-14 PSI-CONF software: Diagnostic, Overview The entire wireless network can be diagnosed using the master wireless module (RAD ID = 01).
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The “I/O Status” tab displays the status and the current values of the connected I/O exten- sion modules. Figure 5-15 PSI-CONF software: Diagnostic, I/O Status The “Serial Port” tab indicates the currently set parameters of the RS-232/RS-485 interface. Figure 5-16 PSI-CONF software: Diagnostic, Serial Port 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS The “Network Settings” tab shows the currently set network parameters as well as the set- tings of the CONFSTICK, if used. Figure 5-17 PSI-CONF software: Diagnostic, Network Settings 5.8.1 Recording parameters The following parameters can be recorded using the PSI-CONF software: –...
I/O MAP address. +24 V RSSI RSSI OFF ON DIP-1 RX TX D(A) D(B) +24 V RSSI RSSI OFF ON DIP-1 RX TX D(A) D(B) Figure 5-20 RAD-DAIO6-IFS assignment: analog/digital inputs and outputs 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Table 5-5 Assignment of input and output modules Input module Output module 2901537 RAD-AI4-IFS 2901538 RAD-AO4-IFS 2904035 RAD-PT100-4-IFS 2901538 RAD-AO4-IFS 2901535 RAD-DI4-IFS 2901536 RAD-DOR4-IFS 2901539 RAD-DI8-IFS 2902811 RAD-DO8-IFS 2901533 RAD-DAIO6-IFS 2901533 RAD-DAIO6-IFS 5.9.2 Setting the address of the extension modules via the...
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You can read or write the process data via the serial interface of the master wireless module (RAD ID = 01) using the Modbus RTU command. The process data ta- bles can be found starting on page 72. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 5.10 Startup time of the wireless station Once a wireless station has been started up (power “ON”), the wireless module will take 15 seconds to be ready for operation. Each linked I/O extension module increases the startup time by 3 seconds.
In this way, serial RS-232 or RS-485 cables can be replaced. Figure 6-1 Serial data mode You can configure the serial interface of the RAD-2400-IFS wireless module using the PSI-CONF software. In order to connect the wireless module to the PC, you need the RAD-CABLE-USB cable (Order No. 2903447).
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RAD-2400-IFS • Start the PSI-CONF software. • Follow the software wizard. • Once you have run through all steps of the wizard, you can save the project and trans- mit it to the wireless modules. Figure 6-2 PSI-CONF software: Wizard, Step 3...
IdleMin FrameEnd that is permitted between two characters in a frame. Otherwise the frame might be frag- mented. Frame 1 Frame 2 NOT OK Idle Idle Idle FrameEnd FrameEnd Figure 6-5 Frame-based data transmission: T parameter FrameEnd 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Setting telegram pauses, based on the example of Modbus/RTU A frame is also referred to as a telegram. The length of the transmission pause between the telegrams depends on the set data rate. The beginning and end of a telegram is recognized by means of a time condition.
You can connect I/O extension modules to each wireless device in the network. A wireless network can have a maximum of 99 extension modules. Use the white thumbwheel to set the I/O-MAP addresses. Figure 7-1 PLC/Modbus RTU mode 105542_en_00 PHOENIX CONTACT...
If the watchdog is activated and Modbus communication interrupted, the red ERR LED will flash on all wireless modules in the network. Depending on the DIP switch settings, the out- put modules issue the corresponding hold or reset value. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Modbus function codes In the Modbus protocol, the function codes define which data is to be read or written. With a single request, the registers 1 ... 123 can be read or written. Table 7-2 Supported Modbus function codes...
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E.g., from the master: Which parameters are requested? N x 16 bits – E.g., from the slave: Content of the requested parameters CRC (Cyclic Test value for the cyclic redundancy check in order 16 bits Redundancy Check) to detect errors in data transmission 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Examples for reading and writing registers Function code fc 03 Table 7-4 Function code fc 03 - Read Holding Register Request Function code 1 byte Start address 2 bytes 0000 hex ... FFFF hex Number of registers 2 bytes 1 ...
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0002 Register value 40032 (high byte) 0003 Register value 40032 (low byte) 0000 Register value 40042 (high byte) 0000 Register value 40042 (low byte) 0001 Register value 40052 (high byte) 0001 Register value 40052 (low byte) 5000 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Function code fc 04 Table 7-6 Function code fc 04 - Read Input Register Request Function code 1 byte Start address 2 bytes 0000 hex ... FFFFhex Number of registers 2 bytes 1 ... 125 (7D hex) Response Function code...
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Function code 1 byte Start address 2 bytes 0000 hex ... FFFFhex Number of registers 2 bytes 1 ... 123 (7B hex) Error Error code 1 byte Exception code 1 byte 01 or 02 or 03 or 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Request to write digital outputs The following example shows a request to write the digital outputs of an RAD-DOR4-IFS I/O extension module with the I/O-MAP addresses: 02 Modbus register address 40020 ... 40029 – 03 Modbus register address 40030 ... 40035 –...
RAD-2400-IFS “Module type” register value If the module type in the register is invalid or unavailable, then the register value is 0. “Currentness of data” register value If the data in the register is not up-to-date, the register value is 1. This is, for example, the case if the wireless connection to an input module fails.
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= I/O-MAP address set using the thumbwheel 30xx1 Reserved 30xx2 Analog input 1 (terminal point 2.x) 30xx3 Analog input 2 (terminal point 3.x) 30xx4 Analog input 3 (terminal point 4.x) 30xx5 Analog input 4 (terminal point 5.x) 30xx6 ... 30xx9 Reserved 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 7.8.2 RAD-PT100-4-IFS process data I/O module Module type Number of Address area Function registers code RAD-PT100-4-IFS 30xx0 ... 30xx5 fc 04 xx = I/O-MAP address set using the thumbwheel 30xx1 Reserved 30xx2 Pt 100 input 1 (terminal point 2.x) 30xx3 Pt 100 input 2 (terminal point 3.x)
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= I/O-MAP address set using the thumbwheel 40xx1 Reserved 40xx2 Analog output 1 (terminal point 2.x) 40xx3 Analog output 2 (terminal point 3.x) 40xx4 Analog output 3 (terminal point 4.x) 40xx5 Analog output 4 (terminal point 5.x) 40xx6 ... 40xx9 Reserved 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 7.8.4 RAD-DI4-IFS process data I/O module Module type Number of Address area Function registers code RAD-DI4-IFS 30xx0 ... 30xx1 fc 04 xx = I/O-MAP address set using the thumbwheel 30xx1 Digital inputs DI4 DI3 DI2 DI1 Terminal point 30xx2 ... 30xx9 Reserved 7.8.5...
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Counter state DI7, high word 30xx6 ... 30xx9 Reserved 40xx1 Reset of counter states DI1/DI7 Bit 1 = 1: counter state DI7 reset to 0 Bit 0 = 1: counter state DI1 reset to 0 40xx2 ... 40xx9 Reserved 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 7.8.6 RAD-DOR4-IFS process data I/O module Module type Number of Address area Function registers code RAD-DOR4-IFS 10 40xx0 ... 40xx1 fc 03, 16 xx = I/O-MAP address set using the thumbwheel 40xx1 Digital outputs Terminal point 40xx2 ... 40xx9...
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Bit 0 = 1: Short circuit detected at one or several outputs 1 ... 4. 30xx2 ... 30xx9 Reserved 40xx1 Digital outputs DO1 ... DO8 Channel (high byte) Channel (low byte) Reserved Terminal point 40xx2 ... 40xx9 Reserved 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 7.8.8 RAD-DAIO6-IFS process data I/O module Module Number of Address area Function type ID registers code (inputs) 30xx0 ... 30xx2 fc 04 RAD-DAIO6-IFS (outputs) 40xx0 ... 40xx2 fc 03, 16 xx = I/O-MAP address set using the thumbwheel 30xx1...
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X X X X X X X X X X X X X X X X Counter state DI7 (high word) 30 xx 5 X X X X X X X X X X X X X X X X 30xx6 ... 30xx9 reserved 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS I/O input data, address area 30010 ... 30999 I/O output data, address area 40010 ... 40999 Modbus function code 04 Modbus function code 03, 16 RAD-DO8-IFS RAD-DO8-IFS I/O- I/O- High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ...
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RSSI: RAD ID = 01 - Master RSSI: RAD ID = 02 RSSI: RAD ID = 03 RSSI: RAD ID = 250 Example for reading an RSSI register of the station with RAD ID = 02: function code 04, start address 5001 (hex1389) 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Error codes and formats for analog input and output values The measured value is represented in bits 0 ... 15. Values higher than 8000 indicate an error. Analog RAD-AI4-IFS inputs Table 7-13 Representation of analog RAD-AI4-IFS values Data word dec / error code 0 mA ...
The value 255 means that the RSSI value is invalid or the device cannot be reached. Example for reading the RSSI register of the station with RAD ID = 2: function code 04, start address 5001 (hex1389) 105542_en_00 PHOENIX CONTACT...
Metal foot catch for DIN rail fixing Analog input 3 for 2-, 3-, 4-wire measuring transducers Analog input 4 for 2-, 3-, 4-wire measuring transducers ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.1.2 Basic circuit diagram IO-MAP LOOP LOOP PWR IN 2 Wire PWR IN LOOP LOOP µC 3 Wire 4 Wire Figure 8-2 Basic circuit diagram for the RAD-AI4-IFS 8.1.3 Setting the DIP switches Using the DIP switches on the front, you can configure the inputs signals (0 mA ... 20 mA or 4 mA ...
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PWR LED The green PWR LED indicates the supply voltage status. No supply voltage Supply voltage OK DAT LED The green DAT LED indicates the bus communication status. No communication Flashing Configuration and addressing mode Cyclic data communication 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS ERR LED The red ERR LED indicates the error status. No error Flashing Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) No bus communication Critical internal error 8.1.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address.
RAD-PT100-4-IFS - extension module with four temperature inputs Use the I/O extension modules in connection with the RAD-2400-IFS wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later.
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RAD-2400-IFS 8.2.1 Connecting sensors You can connect 2-wire or 3-wire sensors to the extension module. Observe the measuring errors depending on the different measuring methods. 2-wire connection technology 2-wire connection technology is the most cost-effective connection method. The tempera- ture-related voltage is not directly measured at the sensor and therefore falsified by the two cable resistances R .
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Temperature measuring error for A = 0.5 mm Temperature measuring error for A = 1.0 mm Temperature measuring error for A = 1.5 mm (Measuring error valid for: copper cable χ = 57 m/Ωmm = 25°C and Pt 100 sensor) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 A [mm ] Figure 8-9 Systematic temperature measuring error ΔT depending on the cable cross section A T [°C] Figure 8-10 Systematic temperature measuring error ΔT depending on the cable tem- perature T (Measuring error valid for: copper cable χ...
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ϑ ϑ U– U– I– I– Figure 8-11 Shielding with 3-wire connection technology 2-wire connection technology with twisted pair cables and shielding IO-MAP ϑ I– µC Figure 8-12 2-wire connection technology with twisted pair cables and shielding 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 3-wire connection technology with twisted pair cables and shielding IO-MAP ϑ U– I– µC Figure 8-13 3-wire connection technology with twisted pair cables and shielding 8.2.4 Structure Figure 8-14 RAD-PT100-4-IFS structure Item Designation Pt 100 input 2 for 2- and 3-wire sensors...
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Basic circuit diagram for the RAD-PT100-4-IFS With 2-wire technology, you need an insertion bridge between terminals x.2 and x.3. In this case, the measuring accuracy is reduced (see “Measuring errors using 2-wire con- nection technology” on page 93). 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.2.6 Diagnostic LEDs The RAD-PT100-4-IFS I/O extension module uses a total of three LEDs to indicate the op- erating states. Figure 8-16 Diagnostic LEDs of the RAD-PT100-4-IFS PWR LED The green PWR LED indicates the supply voltage status. No supply voltage...
Using the analog RAD-AO4-IFS I/O extension module, up to four signals between 0/4 mA ... 20 mA can be output. All the outputs are electrically isolated from one another, from the supply voltage, and from the electronics. Use either the current or voltage output per analog channel. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.3.1 Structure D IP Figure 8-17 RAD-AO4-IFS structure Item Designation Analog output 2 (alternatively current or voltage) Analog output 1 (alternatively current or voltage) DIP switches for configuring the outputs (current/voltage output) White thumbwheel for setting the I/O-MAP address...
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DIP switches of the RAD-AO4-IFS Table 8-4 DIP switches of the RAD-AO4-IFS DIP switch Input Output signal Analog OUT1 RESET Analog OUT1 HOLD Analog OUT2 RESET Analog OUT2 HOLD Analog OUT3 RESET Analog OUT3 HOLD Analog OUT4 RESET Analog OUT4 HOLD 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.3.4 Diagnostic LEDs The RAD-AO4-IFS I/O extension module uses a total of three LEDs to indicate the operating states. OFF ON DIP-1 Figure 8-20 Diagnostic LEDs of the RAD-AO4-IFS PWR LED The green PWR LED indicates the supply voltage status.
0 V ... 50 V AC/DC at the low-voltage input and volt- ages between 0 V ... 250 V AC/DC at the high-voltage input. All inputs are electrically iso- lated from one another, from the supply voltage, and from the electronics. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.4.1 Structure D I1 D I2 D I3 D I4 Figure 8-21 RAD-DI4-IFS structure Item Designation Digital input as wide-range input Digital input as wide-range input White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector...
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The red ERR LED indicates the error status, e.g., if a corresponding output module has not been found. No error Flashing Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) No bus communication Critical internal error DI1 ... DI4 The yellow DI1 ... DI4 LEDs indicate the status of the digital inputs. 105542_en_00 PHOENIX CONTACT...
RAD-DI8-IFS - digital extension module with eight inputs Use the I/O extension modules in connection with the RAD-2400-IFS wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later.
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Digital inputs 7 + 8, DI7: pulse input 2 Status LEDs for digital inputs DI1 ... DI8 CNT status LED, green (pulse counter mode) ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.5.2 Basic circuit diagram IO-MAP Static: 0...30,5 V DC µC Pulse: 0...100 Hz Figure 8-25 Basic circuit diagram for the RAD-DI8-IFS 8.5.3 Setting the DIP switches You can use the DIP switches on the front to select between static mode or pulse counter mode.
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Reset counter state by setting the inputs • Set the corresponding input for at least 0.5 seconds: – Set the DI3 input in order to reset the DI1 counter state. – Set the DI5 input in order to reset the DI7 counter state. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.5.5 Diagnostic LEDs The RAD-DI8-IFS I/O extension module uses a total of twelve LEDs to indicate the operating states. Figure 8-27 Diagnostic LEDs of the RAD-DI8-IFS PWR LED The green PWR LED indicates the supply voltage status. No supply voltage...
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Setting the I/O-MAP address for the RAD-DI8-IFS Thumbwheel Description setting 01 ... 99 I/O-MAP address Delivery state **, 1* ... 9* Setting not permitted *1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS 8.5.7 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of eight data words. For additional information, please refer to Section “RAD-DI8-IFS process data” on page 76. I/O module Module type Number of...
Relay output 3 with floating PDT contact Relay output 4 with floating PDT contact Status LEDs for the relay outputs DO1 ... DO4 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 8.6.2 Basic circuit diagram IO-MAP µC 24 V DC/250 V AC Figure 8-29 Basic circuit diagram for the RAD-DOR4-IFS 8.6.3 Setting the DIP switches You can use the DIP switches on the front to set the behavior of the outputs in the event of an error (e.g., interruption of the wireless connection).
PWR LED The green PWR LED indicates the supply voltage status. No supply voltage Supply voltage OK DAT LED The green DAT LED indicates the bus communication status. No communication Flashing Configuration and addressing mode Cyclic data communication 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS ERR LED The red ERR LED indicates the error status, e.g., if a corresponding input module has not been found. No error Flashing Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) Wireless module in I/O data mode –...
RAD-DO8-IFS - digital extension module with eight outputs Use the I/O extension modules in connection with the RAD-2400-IFS wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later.
(e.g., interruption of the wireless connection). Any changes in the setting of the DIP switches will be directly applied. – RESET = Output value is set to 0 – HOLD = Hold last output value Figure 8-34 DIP switches of the RAD-DO8-IFS 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Table 8-11 DIP switches of the RAD-DO8-IFS DIP switch Setting Output signal Digital OUT 1 ... 4 RESET n. c. n. c. Digital OUT 1 ... 4 HOLD n. c. n. c. Digital OUT 5 ... 8 RESET n. c.
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Setting the I/O-MAP address for the RAD-DO8-IFS Thumbwheel Description setting 01 ... 99 I/O-MAP address Delivery state **, 1* ... 9* Setting not permitted *1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 8.7.6 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of four data words. For additional information, please refer to Section “RAD-DO8-IFS process data” on page 79. I/O module Module type Number of...
Relay output with floating PDT contact Status LEDs of the digital DO1 ... DO2 Status LEDs of the digital DI1 ... DI2 inputs ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 8.8.2 Basic circuit diagram PWR IN 2 Wire IO-MAP LOOP PWR IN 3 Wire µC 4 Wire GND 10...50V AC/DC 50...250V AC/DC 0...10V DC 0/4...20 mA 24 V DC/250 V Figure 8-37 Basic circuit diagram for the RAD-DAIO6-IFS 8.8.3 Setting the DIP switches The DIP switches on the front can be used to configure the input signals ranges.
PWR LED The green PWR LED indicates the supply voltage status. No supply voltage Supply voltage OK DAT LED The green DAT LED indicates the bus communication status. No communication Flashing Configuration and addressing mode Cyclic data communication 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS ERR LED The red ERR LED indicates the error status, e.g., if a corresponding output module has not been found. No error Flashing Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) Wireless module in I/O data mode –...
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Section “RAD-DAIO6-IFS process data” on page 80. I/O module Module type Number of Address area Function registers code 30xx0 ... 30xx2 fc 04 (inputs) RAD-DAIO6-IFS 60 40xx0 ... 40xx2 fc 03, 16 (outputs) 105542_en_00 PHOENIX CONTACT...
Planning wireless systems Planning wireless systems Trusted Wireless 2.0 Phoenix Contact has developed Trusted Wireless 2.0 technology specifically for industrial applications. Trusted Wireless 2.0 operates in the license-free 2.4 GHz frequency band. Features – Rugged communication via the frequency hopping spread spectrum (FHSS) –...
RAD-2400-IFS Range You can set the data rate of the wireless interface and adapt it to the respective application (16 kbps ... 250 kbps). By reducing the data rate, you can increase the sensitivity of the re- ceiver and therefore the range. Distances from a few hundred meters to several kilometers can be covered using Trusted Wireless 2.0.
Are you able to circumnavigate these obstacles, e.g., by means of a repeater of higher mast? When evaluating the data, you can carry out a system calculation to determine whether the wireless path is theoretically possible. You can find a calculation example from page 143 onwards. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Practical test To check the theoretical results, you should carry out an on-site practical test before pur- chasing a wireless system. Check the location for master, slave and repeater/slave mod- ules on the basis of the following criteria in order to achieve the optimum wireless connec- tion: –...
The opposite antennas must therefore also be polar- ized vertically. Vertical polarization means that the elements are aligned vertically to the ho- rizon. Crossing polarization between the stations results in a signal loss of 20 dB, minimum. Figure 9-3 Antenna polarization 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 9.5.1 Aligning panel antennas • First, align the antennas roughly. Use the following: – Topographic map – GPS device or compass – LED bar graph on the wireless module Even if there is no direct line of sight, you can find the alignment point: •...
RAD-2400-IFS Free space path loss When using wireless transmission technology, the signal between sender and receiver is at- tenuated through the air. The following table lists loss values for different distances with a free Fresnel zone at 2.4 GHz. Table 9-2...
Diffraction of the wireless signal, e.g., on edges and obstacles, involves the signal being re- fracted around the edge. The signal then changes its direction. This is similar to the refrac- tion of light in a crystal. Figure 9-5 Diffraction on an edge 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Reflection Reflection on a smooth metal surface involves virtually the entire wireless signal being re- flected at the same angle. In certain applications, the reflection may have a positive effect (e.g., if there is no line of sight). Reflections mainly occur in buildings.
RAD-2400-IFS Weather influences Snow, rain or hail only have a small effect on the wireless signal in the 2.4 GHz range. Heavy rain, for example, only has a minimal effect on the wireless signal. With a rainfall of 50 liters per square meter, a cloudburst, there only occurs an attenuation of around 0.02 dB/km at a frequency of 2.4 GHz.
Radius of the Fresnel zone with d = 3000 m: r = 9.68 m Result: The radius of the Fresnel zone is 9.68 m at a wavelength of 0.125 m (2.4 GHz) and a distance of 3000 m between the antennas. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS 9.10 Range It is very difficult to specify a range due to the influence of various factors. Based on practical tests, it is possible to provide guideline values. These can be clearly exceeded or fallen below depending on the actual application: The range depends on the following: –...
Figure 9-12 Free space path loss Antenna gain per antenna: 8 dBi Transmission power per wireless module: 14 dBm Cable attenuation per cable (3 m EF 142): 2.85 dB Free space path loss 400 m: 92 dB 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Example calculation with optimal free space – Wireless technology: Trusted Wireless – Wireless path length: 400 m – Device transmission power + antenna gain - cable attenuation (EIRP): ≤20 dBm (20 dBm must not be exceeded for legal reasons, adapt the cable, adapter or transmis-...
The forest illustrated below consists of dense undergrowth with a trunk diameter of approx. 5 to 20 centimeters. In our test, the wireless signal was transmitted through a 25 m wide for- est. Attenuation was roughly 40 dB. Figure 9-14 Forest with an attenuation of about 40 dB 105542_en_00 PHOENIX CONTACT...
Avoid contact between the antennas of two wireless module, otherwise the receiver might become overloaded. Ground loops are caused by the grounding of the antenna via the antenna fixing unit, grounding the power supply or serial interface. To avoid ground loops, connect these components to a single ground point. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Strength of the receive signal You can determine the strength of the receive signal by means of the RSSI voltage. The sig- nal strength is displayed on the LED bar graph on the wireless module. – In a point-to-point connection, the LED bar graph is active on the master and on the re- peater/slave.
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The data of the I/O extension modules are read in again. connector and the bus. ERR + DAT Writing to the memory stick has • Repeat the process in order to correctly write to the memory stick. flashing not been possible 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS LED, Current state and possible Solution wireless cause module No wireless connection, even • Make sure that, in a network, only one wireless module is configured though the wireless modules are as the master (RAD ID = 01) and all other wireless modules are not far away from each other slaves or repeaters.
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Example: The yellow thumb- • If necessary, set the correct RAD ID and press the SET button. wheel setting has accidentally been modified and the modifica- tion has not yet been confirmed via the SET button. 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS LED, Current state and possible Solution wireless cause module In PLC/Modbus RTU mode Double assignment of I/O-MAP • The I/O MAP address of an input module may appear only once in address, two input modules the network. Use the white thumbwheel to set different I/O-MAP ad- have the same I/O-MAP ad- dresses.
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• Reset the wireless module to the default settings (I/O data mode, see page 33), if required. Critical internal error • Please contact Phoenix Contact technical support. ERR on Example: Technical defect I/O-MAP address changed • Check the IO-MAP address setting on the white thumbwheel of the I/O extension module.
RAD-2400-IFS 10.1 Loopback test during serial data transmission With an RS-232 interface, you can use the loopback test to check the data path from the master to the slave and back again. To this end, you need to short-circuit two terminal points of the RS-232 interface on the slave wireless module.
In case the characters only appear once, check the HyperTerminal settings for hid- den outgoing characters. The following options must be enabled under “File, Properties, Settings, ASCII Setup”: “Echo typed characters locally” and “Append line feeds to incoming line ends” Figure 10-2 Settings in HyperTerminal 105542_en_00 PHOENIX CONTACT...
Antenna cable, 10 m length, insertion loss 2867665 (opt.) approx. 0.45 dB/m at 2.4 GHz N (male) N (male) RAD-CAB-EF393-15M Antenna extension cable, 15 m length, 2885634 insertion loss approx. 0.45 dB/m at 2.4 GHz N (male) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Item Product Description Connection Order N (female) CN-LAMBDA/4-5.9-BB Attachment plug with Lambda/4 technology as 2838490 surge protection for coaxial signal interfaces N (female (opt.) N (male) RAD-PIG-RSMA/N-0.5 Antenna cable, 0.5 m length, insertion loss 2903263 0.5 dB at 2.4 GHz...
RAD-CAB-EF393-15M Antenna cable, 15 m length, insertion loss 2885634 approx. 0.45 dB/m at 2.4 GHz N (male) N (female) CN-LAMBDA/4-5.9-BB Attachment plug with LAMBDA/4 technology 2838490 as surge protection for coaxial signal interfaces N (female) (opt.) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Item Product Description Connection Order N (male) RAD-PIG-RSMA/N-0.5 Antenna cable, 0.5 m length, insertion loss 2903263 0.5 dB at 2.4 GHz RSMA (male) Alternative: N (male) RAD-PIG-RSMA/N-1 Antenna cable, 1 m length, insertion loss 2903264 0.8 dB at 2.4 GHz RSMA (male) N (male) ...
Adapter cable, pigtail 50 cm, insertion loss SMA (male) 2885618 SMA 1.5 dB at 2.4 GHz (male) RAD-ISM-2400-SPL-2-SMA 2-way distributor for antenna signals (antenna 2 x SMA 2885595 (female) splitter), insertion loss per path 3 dB at 2.4 GHz SMA (male) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Item Product Description Connection Order N (male) RAD-CAB-EF393- 3M Antenna cable, 3 m length, insertion loss 2867649 approx. 0.45 dB/m at 2.4 GHz N (male) Alternative: N (male) RAD-CAB-EF393- 5M Antenna cable, 5 m length, insertion loss 2867652 approx.
Antenna extension cable, 15 m length, 2885634 insertion loss approx. 0.45 dB/m at 2.4 GHz N (male) N (female) CN-LAMBDA/4-5.9-BB Attachment plug with Lambda/4 technology as 2838490 surge protection for coaxial signal interfaces N (female) (opt.) 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Item Product Description Connection Order N (male) RAD-PIG-RSMA/N-0.5 Antenna cable, 0.5 m length, insertion loss 2903263 0.5 dB at 2.4 GHz RSMA (male) Alternative: N (male) RAD-PIG-RSMA/N-1 Antenna cable, 1 m length, insertion loss 2903264 0.8 dB at 2.4 GHz RSMA (male) N (male) ...
Autonomous power supply Autonomous power supply Phoenix Contact offers a variety of solar systems for supplying power autonomously to wire- less modules. You can therefore place the wireless modules anywhere. Solar systems available as a set: – RAD-SOL-SET-24-100 (Order No. 2885472) –...
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RAD-2400-IFS RAD-SOL-SET-24-100 RAD-SOL-SET-24-200 Region Global radiation Power reserve Power reserve [kWh/m /day] 2 days 3 days 4 days 5 days 2 days 3 days 4 days 5 days 1.3 W 1.3 W 2.8 W Oslo 0.51 1.3 W 1.3 W 2.8 W...
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* Solar modules facing south, 60° tilt angle, year-round operation Example 2: Spain (Madrid) Maximum connected load in winter at constant load and with a power reserve amounting to approximately five days: RAD-SOL-SET-… …-24-100 …-24-200 * Solar modules facing south, 60° tilt angle, year-round operation 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Junction box for wireless systems FL RUGGED BOX junction box (Order No. 2701204) is suitable for use in industrial applica- tions. The junction box offers space for the power supply, the wireless module and the I/O extension modules. Features: –...
Use the RAD-CABLE-USB cable (Order No. 2903447) to connect the wireless module to the PC. Configuring the connection • Start the PSI-CONF software. Figure A-11 PSI-CONF software • In the “Wireless” folder, select the device. Figure A-12 PSI-CONF software: Device Selection 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS • Select “Create new network project”. Figure A-13 PSI-CONF software: Network Project • In step 1 of the wizard, select “Point to Point / Star” and confirm with “Next”. Figure A-14 PSI-CONF software: Wizard, Step 1 PHOENIX CONTACT 105542_en_00...
You can achieve transmission within the kilometer range using the wireless module if the fol- lowing conditions are fulfilled: – Suitable gain antennas are used – Line of sight – Adherence to the Fresnel zone • Then confirm with “Next”. 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS Figure A-16 PSI-CONF software: Wizard, Step 3 • In step 4, select the PROFIBUS connection profile and set the desired data rate. De- pending on the distance to be covered, reduce the serial data rate (wireless interface 125 kbps or 250 kbps), if required. Confirm with “Next”.
In step 5, you will see an overview of the settings that have already been made. Check these settings and confirm with “Next”. Figure A-18 PSI-CONF software: Wizard, Step 5 • Save the project in step 6. Figure A-19 PSI-CONF software: Wizard, Step 6 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS • Open “Individual Settings” and set “Transmissions” to 1. Save the settings again and click “Transfer” to transfer them to the devices. Figure A-20 PSI-CONF software: Network Settings Connecting the PROFIBUS cable • Connect the PROFIBUS cable to both wireless modules: –...
174 ms. In this case, the value 13000 t_bit is the minimum delay time of the wireless module + reserve. • Start the SIMATIC Manager and open you user project. Select “Extras, Configure net- work” from the pull-down menu. Figure A-21 SIMATIC Manager 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS • In the “NetPro” window, right-click the PROFIBUS line. In the context menu, open “Object Properties”. Figure A-22 “NetPro” window • In the “Network Settings” tab, select the transmission speed of 93.75 kbps. • Click “Options”. Figure A-23 “Network Settings” tab, Transmission Rate...
The value for the Tslot time and the telegram runtime of PROFIBUS depend on your ap- plication. Start with 13000 t_bit in order to achieve the smallest possible telegram runtime. Increase the value if bus errors occur. Tslot_Init 13000 t_bit ... 16383 t_bit Max. Tsdr Min. Tsdr Tset Tqui Gap factor Retry_Limit 105542_en_00 PHOENIX CONTACT...
RAD-2400-IFS • Confirm the entry with “Recalculate”. Figure A-26 “Bus Parameters” tab • Recalculating the bus parameters also modifies the watchdog value. Enter 93750 t_bit here to achieve a watchdog time of 1 second for the PROFIBUS slave. Confirm with “OK”.
To ensure error-free operation, the “Test, commissioning, routing” box must not be en- abled. If this option is activated, the interface becomes an active PROFIBUS device and takes part in the token rotation of PROFIBUS. Figure A-28 ”Properties - DP” tab 105542_en_00 PHOENIX CONTACT...
List of figures Figure 4-1: RAD-2400-IFS structure ..............23 Figure 4-2: Basic circuit diagram of the RAD-2400-IFS ......... 24 Figure 4-3: Radioline connection station with up to 32 I/O extension modules ..24 Figure 4-4: Mounting and removal ................ 25 Figure 4-5: Connecting wires ................
DIP switches of the RAD-DOR4-IFS ..........115 Table 8-10: Setting the I/O-MAP address for the RAD-DOR4-IFS ......116 Table 8-11: DIP switches of the RAD-DO8-IFS ............ 120 Table 8-12: Setting the I/O-MAP address for the RAD-DO8-IFS ......121 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Table 8-13: DIP switches of the RAD-DAIO6-IFS ..........125 Table 8-14: Setting the I/O-MAP address for the RAD-DAIO6-IFS ....... 126 Table 9-1: Levels and attenuation of the wireless devices and accessories ..134 Table 9-2: Free space path loss ................. 136 Table 9-3: Attenuation with regard to different materials........
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System power supply unit ........... 27 Radio waves ............. 137 RAD-PT100-4-IFS............91 Rain ................140 T-BUS Range ............... 142 See DIN rail connector Receiver sensitivity ............. 41 Technical data .............. 9 Recording parameters ..........52 Telegram..............64 105542_en_00 PHOENIX CONTACT...
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RAD-2400-IFS Temperature input............91 Temperature measuring error See Measuring error Temperature range ............. 14 Temperature sensor 2-wire sensor............92 3-wire sensor............94 4-wire sensor............93 Shielding ............... 95 Termination network ........... 29 Termination resistor ............ 29 Thumbwheel, white ............. 54 Thumbwheel, yellow ...........
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