Control Connections - GE Limitamp CR194 Installation Instructions Manual

Two-high vacuum control
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CR194 Two-High
Vacuum Limitamp@ Control
TERMINATION
OF SHIELDED
CABLE
It is recommended
that when shielded
cable
is used,
"stress-relief
cones"
be built up at the cable
termina-
tions,
or else GE Termi-Matic@
stress cones
or similar
kits be used as shown in Figures
37 and 38. This will
relieve
the electrical
stress which
occurs
in the area
around
the termination
of the ground
shield.
When
making
shielded
cable
terminations
to Limitamp@,
the
following
procedure
is recommended:
Use GE Termi-Matic'
or similar
system per Figure
38,
or build stress cones
with tape as follows:
NO. 8380 TAPE
INSIDE
FOR RUBBER
OR
992 VC TAPE
FOR VARNISHED
CAMBRIC
ECOMMENDED.
ALTERNATE:
BUILD
ENTIRE
SEAL
WITH
GE IRRASIL"
NO. 42005
TAPE
CABLE
INSULATION
GE NO. 8380 TAPE
NO. 19 AWG
TINNED
COPPER
WIRE
GE IRRASIL"
NO. 42005
TAPE
SHIELDING
TAPE
GE NO. 8380 TAPE
GE IRRASIL"
NO. 42005 TAPE
figure 37. Termination of shielded, 5000-volt cable
showing stress cone construction
1. Maintains
tight fit under
load cycling
and all cable
operating
conditions,
T
--I
2. Track-proof
insulating
EPDM
rubber.
' La
3. Heavily-insulated
shield
7'
edge protects
high stress
area of stress cone.
5"
4. High conductivity
semi-
conducting
rubber relieves
electrical
stress.
L/
:
p\
09
5. Internal
step positions
qt;;-!
g
stress cone properly
on
cable shield.
6. Ground clamp provides
i
4
' i
i
.t
SEMI-
positive
ground.
CONDUCTOR
Figure 38. TERMI-MATIC@
preformed
stress cones (5 kV)
Step 1.
Mark the cable
at least 10 inches
from
the
terminal
point.
Step 2.
Remove
all shielding
from the terminal
end to this
point,
leaving
sufficient
ground
strip to reach
the
nearest
ground
connection.
Step 3.
Proceed
to build
stress cones
as prescribed
by
the cable
manufacturer.
Refer
to Figures
36 and 37
for details.
Step 4.
Tie all of the ground
strips together
and fasten
them
to the ground
bus link or ground
bus.
If the preceding
recommendations,
along
with the
cable
manufacturer' s
recommendations,
are followed,
the cable
terminations
should
be satisfactory
and reli-
able.
These
instructions
apply to both
rubber-covered
and varnished-cambric
insulated
shielded
cables.
Control Connections
Conduit
for control
wires should
be brought
into
Limitamp'
enclosures
at the locations
shown in the
Outline
Detail
section
of the drawings
provided
with
the equipment.
If the control
wire is entering
a CR194
two-high
enclosure,
these
incoming
control
conduit
locations
are shown
in Figure
50, and removable
con-
duit cutout
covers
are provided
in both
top & bottom
( if a bottom
is provided
). These
covers
are shown in
Figure
30. Figure
2 shows the two-high
with both low-
voltage
doors
open,
and shows the low-voltage
termi-
nal boards
on the left portion
of the low-voltage
area.
There
is a 2-inch
hole
on the left in the area between
the upper
& lower starters
that allows passage
of low-
voltage
wires between
the starters.
Normally
this hole
will be plugged
at the factory,
with the customer
hav-
ing the option
of unplugging
and using
the hole for
low-voltage
wires if needed.
Customer' s
low-voltage
wiring
will normally
be confined
to the left, front
area
of each
two-high
starter.
Mechanical Operation Check
ISOLATION
SWITCH
HANDLE
TO CONTACTOR
MECHANICAL
INTERLOCK
The CR194
two-high
vacuum
Limitamp@
is equipped
with a quick-make,
quick-break
isolation
switch in each
starter
for isolating
the power bus when
the switch
handle
is in the "OFF" position.
This isolation
switch is
not designed
to make
or break
motor
load current.
To
insure
that the isolation
switch handle
cannot
be oper-
ated when the contactor
is energized,
a mechanical
in-
terlock
mechanism
is provided
between
the contactor
and the isolation
switch handle.
Operation
of this me-
chanical
interlock
for each starter
should
be checked
per the following
procedure.
WARNING:
Confirm
that equipment
is de-ener-
gized before
performing
this check.
21

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