Bosch Rexroth R-IB IL 24 PSDO 8-PAC Manual
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Bosch Rexroth R-IB IL 24 PSDO 8-PAC Manual

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Rexroth Inline Module with
safe digital outputs
R-IB IL 24 PSDO 8-PAC
The Drive & Control Company
Application Description
R911326028
Edition 04

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Summary of Contents for Bosch Rexroth R-IB IL 24 PSDO 8-PAC

  • Page 1 The Drive & Control Company Rexroth Inline Module with safe digital outputs R-IB IL 24 PSDO 8-PAC Application Description Edition 04 R911326028...
  • Page 2 Copyright This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The specified data is intended for product description purposes only and shall not...

  • Page 3: Table Of Contents

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Table of Contents Table of Contents Page Use of the Safety Instructions ..................5 Structure of the Safety Instructions ......................5 Explaining Signal Words and Safety Alert Symbol ...................5 Symbols used ............................6...
  • Page 4 II/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Table of Contents Page Assembly, Removal, and Electrical Installation ............31 Assembly and Removal......................... 31 5.1.1 Unpacking the Module ........................31 5.1.2 General ............................. 31 5.1.3...
  • Page 5 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG III/ Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Table of Contents Page Technical Data and Ordering Data ................65 11.1 System Data............................65 11.1.1 Rexroth Inline .............................65 11.1.2 PROFIsafe ............................65 11.2 R-IB IL 24 PSDO 8-PAC.........................65 11.3...
  • Page 6 IV/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC...

  • Page 7: Use Of The Safety Instructions

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 5/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Use of the Safety Instructions Use of the Safety Instructions Structure of the Safety Instructions The safety instructions are structured as follows: Abb. 1-1...

  • Page 8: Symbols Used

    6/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Use of the Safety Instructions Symbols used Hints are represented as follows: This is an information. Tips are represented as follows: This is a tip for the user.

  • Page 9: For Your Safety

    Bosch Rexroth accepts no liability for erroneous handling or damage to products from Bosch Rexroth or third-party products resulting from disregard of information contained in this manual.
  • Page 10 Do not carry out any repairs Repair work may not be carried out on the safety module. In the event that an error cannot be removed, please contact Bosch Rexroth immediately, engage a service engineer or send the faulty module directly to Bosch Rexroth.

  • Page 11: Electrical Safety

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 9/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety Electrical Safety WARNING Hazardous body currents and the loss of func- tional safety Disregarding instructions for electrical safety may result in hazardous body cur- rents and the loss of functional safety.

  • Page 12: Safety Of The Machine Or System

    10/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety Safety of the Machine or System The machine/system manufacturer and the operator are solely responsible for the safety of the machine or system and the implemented application, in which the machine or system is used.

  • Page 13: Directives And Standards

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 11/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety Directives and Standards The manufacturers and operators of machines and systems, in which the R-IB IL 24 PSDO 8-PAC module is used, are responsible for adhering to all applicable directives and legislation.

  • Page 14: Documentation

    12/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety Documentation Make sure you always use the latest documentation. Changes or additions to this Latest documentation document can be found on the Internet at www.boschrexroth.com/electrics.

  • Page 15: Abbreviations Used

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 13/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety Abbreviations Used Abbrevia- Meaning Standard Example tion Safety integrity level EN 61508 SIL 2, SIL 3 SIL CL SIL claim limit...
  • Page 16 14/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC For Your Safety...

  • Page 17: Product Description

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 15/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Product Description Brief Description of the Safety Module The R-IB IL 24 PSDO 8-PAC module is an output module, which is designed for use within a Rexroth Inline station.

  • Page 18: Structure Of The Safety Module

    16/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Structure of the Safety Module 76193002 Fig. 3-1 Structure of the safety module Data jumpers (local bus) Electronics base with labeling including hardware/firmware/firmware version...

  • Page 19: Housing Dimensions

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 17/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Housing Dimensions 71,5 48,8 76192008 Fig. 3-2 Housing dimensions (in mm)

  • Page 20: Safe Digital Outputs

    18/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Safe Digital Outputs The safety module has safe positive switching digital outputs, which can be used as follows: • For two-channel assignment: •...
  • Page 21 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 19/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description The error detection of the module varies depending on the parameterization. This Requirements for controlled devices/actuators results in specific requirements for the actuators.

  • Page 22: Connection Options For Actuators Depending On The Parameterization

    20/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Connection Options for Actuators Depending on the Pa- rameterization Actuators that meet various safety requirements depending parameterization can be connected to the outputs. For connection examples, please refer to Chapter 7, “Connection Examples for Safe...
  • Page 23 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 21/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Green LED Diagnostics OFF: Communications power is not present Flashing at Communications power present, local bus not active 0.5 Hz: Flashing at 4 Hz: Communications power present, error at the interface between previous and flashing terminal (the terminals after the flashing terminal cannot be addressed).

  • Page 24: Safe State

    22/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Safe State The safe state for the module is the low state at the output terminals (see Chapter “Safe Digital Outputs” on page 18).

  • Page 25: Device Errors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 23/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description 3.7.3 Device Errors If a hardware fault in the internal circuit is detected at an output, all module outputs Outputs are disabled (“0” = OFF = safe state).

  • Page 26: Enabling Safe Outputs For Profisafe

    24/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Product Description Enabling Safe Outputs for PROFIsafe A “1” is only forwarded by the PST (PROFIsafe driver for F-Slaves) to the SAL (safety application layer) for a safe output if the consecutive number has changed in the corresponding PROFIsafe container.

  • Page 27: Inline Potential And Data Routing, And Inline Connectors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 25/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors Inline Potential and Data Routing, and Inline Con- nectors Inline Potential and Data Routing In order to operate the safety module it must be integrated in a Rexroth Inline sta- tion within the PROFIsafe system.

  • Page 28: Supply Voltage U M

    26/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors Supply Voltage U Supply the supply voltage at a bus coupler or a power terminal. It is supplied to the...
  • Page 29 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 27/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors NOTICE Damage to module electronics in the event of surge voltage Do not use a DC distribution network.

  • Page 30: Terminal Point Assignment

    28/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors Terminal Point Assignment 73411004 Fig. 4-2 Terminal point assignment The Inline connectors are supplied with the module. They are keyed and labeled accordingly for connection to prevent polarity reversal.
  • Page 31 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 29/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors Terminal point Signal Channel assignment 0 V (GND) Channel 1 and channel 2 Fig. 4-4...
  • Page 32 30/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Inline Potential and Data Routing, and Inline Connectors...

  • Page 33: Assembly, Removal, And Electrical Installation

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 31/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly, Removal, and Electrical Installation Assembly, Removal, and Electrical Installation Assembly and Removal 5.1.1 Unpacking the Module The module is supplied in an ESD box together with a package slip with installation instructions.

  • Page 34: Setting The Dip Switches

    32/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly, Removal, and Electrical Installation 5.1.3 Setting the DIP Switches The module has a 2-pos. and a 10-pos. DIP switch. The DIP switches are located on the left-hand side of the safety module.

  • Page 35: Assembly And Removal Of The Safety Module

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 33/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly, Removal, and Electrical Installation 5.1.4 Assembly and Removal of the Safety Module For general information about mounting and removing Rexroth Inline terminals, please refer to the DOK-CONTRL-ILSYS- INS***-AW..-EN-P application description.
  • Page 36 34/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly, Removal, and Electrical Installation – Insert connectors • Insert the connectors in the specified order (A, B). Only use the connectors supplied with the module or connectors that are approved as replacement items (see “Ordering Data: Documen-...

  • Page 37: Electrical Installation

    Push a screwdriver into the slot of the appropriate terminal point (Fig. 5-7, detail 1), so that you can insert the wire into the spring opening. Bosch Rexroth recommends a screwdriver with a 0.6 mm x 3.5 mm x 100 mm shaft. • Insert the wire (Fig.
  • Page 38 36/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly, Removal, and Electrical Installation 6452C032 Fig. 5-7 Connecting unshielded cables • Insert the assembled connectors in the corresponding module slot (see Chapter “Ter- minal Point Assignment”...

  • Page 39: Parameterization Of The Safety Module

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 37/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Parameterization of the Safety Module Parameterization of the Safety Module Parameterization in a PROFIsafe System Parameterization includes the following: • Assigning the PROFIsafe address via the configuration software of the control system manufacturer •...

  • Page 40: Parameterization Of The Safe Outputs

    38/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Parameterization of the Safety Module Parameterization of the Safe Outputs The individual outputs of a safety module can be parameterized differently and thus achieve different safety integrity levels (SIL, SIL CL, Cat., PL).
  • Page 41 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 39/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Parameterization of the Safety Module Test pulses Note on test pulses If the test pulses are disabled, cross circuits and short circuits cannot be detected.

  • Page 42: Behavior Of The Outputs In The Event Of Enabled Switch-Off Delay For Stop Category 1

    40/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Parameterization of the Safety Module Behavior of the Outputs in the Event of Enabled Switch- Off Delay for Stop Category 1 Depending on the event that causes the outputs to be switched off, the parameter- ization of the switch-off delay the time until the outputs are actually switched off can vary.

  • Page 43: Connection Examples For Safe Outputs

    The following examples only describe the options for the electrical connection of controlled devices/actuators to the safe outputs. Should you have any questions regarding applications to be implemented, please contact the Bosch Rexroth safety hotline (see “Safety Hotline” on page 13).

  • Page 44: Notes On The Protective Circuit For External Relays/Contactors (Free Running Circuit)

    42/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs WARNING Disregarding this warning may lead to the loss of the safety function An external voltage may not be supplied in an output (e.g., via cross circuits).

  • Page 45: Measures Required To Achieve A Specific Safety Integrity Level

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 43/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Measures Required to Achieve a Specific Safety Integrity Level The safety integrity level (SIL, SIL CL, performance level, and category) that can be achieved is specified for each connection example.
  • Page 46 44/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Cat. 3 • Use proven safety principles. • Use appropriately qualified actuators (see Chapter “Requirements for controlled devices/actuators” on page 19).

  • Page 47: Single-Channel Assignment Of Safe Outputs

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 45/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Single-Channel Assignment of Safe Outputs OUT1_Ch1 K1 (R) K2 (R) 73422005 Fig. 7-5 Single-channel assignment of outputs •...
  • Page 48 46/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Enable the test pulses to improve device diagnostics. If the test pulses for the actuator are faulty, they can be disabled. In this case, test the switching capability of the outputs at regular inter- vals.
  • Page 49 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 47/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Typical parameterization Parameterization Parameterized as Remark Assignment Used Output Single-channel Switch-off delay for stop category Enabled Or disabled...

  • Page 50: Two-Channel Assignment Of Safe Outputs

    48/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Two-Channel Assignment of Safe Outputs For two-channel assignment of the safe outputs, two adjacent outputs are always used. This assignment is fixed and cannot be parameterized (see Chapter “Two-...
  • Page 51 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 49/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Device diagnostics and behavior of the module in the event of an er- Error type Detec- Diag- Loss of...
  • Page 52 50/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Connection Examples for Safe Outputs Typical parameterization Parameterization Parameterized as Remark Channel 1 Channel 2 Assignment Used Used Output Two-channel Two-channel Switch-off delay for stop category...

  • Page 53: Startup And Validation

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 51/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Startup and Validation Startup and Validation Initial Startup To start up, proceed as described in Fig. 8-1. Step Relevant section and literature Set the transmission speed and the operating mode.
  • Page 54 52/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Startup and Validation Step Relevant section and literature Program the safety function. Application descriptions for the function blocks used Documentation for the controller used...

  • Page 55: Restart After Replacing A Safety Module

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 53/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Startup and Validation Restart after Replacing a Safety Module 8.2.1 Replacing a Safety Module WARNING Unintentional machine startup Do not assemble or remove the module while the power is connected.
  • Page 56 54/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Startup and Validation...

  • Page 57: Errors: Messages And Removal

    “Acknowledgment” column in the tables below. If error codes are indicated by the system, which do not appear in the tables below, please contact Bosch Rexroth. To remove the cause of an error, please proceed as described in the “Remedy”...
  • Page 58 56/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal Notes on the tables below The error code of a diagnostic message is comprised of the code for the error cause and the code for the error location.

  • Page 59: Safe Digital Output Errors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 57/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal Safe Digital Output Errors Error cause Error code Remark Effect Remedy Acknow- (hex) ledgmen Hardware 001x All OUT: The indicated output...

  • Page 60: Supply Voltage Errors

    58/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal Supply Voltage Errors Error cause Error code Remark Effect Remedy Acknow- (hex) ledgment Undervoltage 01F0 below the All module outputs...

  • Page 61: Parameterization Errors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 59/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal Parameterization Errors Error cause Error code Remark Effect Remedy Acknow- (hex) ledgment Incorrect FS LED Each output is Module is in the safe Check and correct –...

  • Page 62: General Errors

    60/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal General Errors Error cause Error code Remark Effect Remedy Acknow- (hex) ledgment Device 01F2 Immediate Check and adapt: Yes (1) temperature shutdown.

  • Page 63: Profisafe Errors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 61/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal PROFIsafe Errors In addition to the module errors specified, the following errors can occur: • PROFIsafe system errors: These messages can be found in Chapter “Diagnostic Messages for Parameter Errors”...
  • Page 64 62/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Errors: Messages and Removal...

  • Page 65: Maintenance, Repair, Decommissioning, And Disposal

    If the housing is opened, correct opera- tion can no longer be ensured. In the event of an error, send the module to Bosch Rexroth or contact Bosch Rexroth immediately and engage a service engineer.
  • Page 66 64/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Maintenance, Repair, Decommissioning, and Disposal...

  • Page 67: Technical Data And Ordering Data

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 65/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data Technical Data and Ordering Data 11.1 System Data 11.1.1 Rexroth Inline For the system data for the Rexroth Inline system, please refer to the DOK-CON- TRL-ILSYSINS***-AW..-EN-P application description.
  • Page 68 66/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data General data [...] Sulfur dioxide (SO Concentration 10 ±0.3 ppm Ambient conditions: – Temperature 25°C ±2 K –...
  • Page 69 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 67/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data Safety characteristic data according to EN 62061 Probability of a dangerous failure per hour for the entire mod-...
  • Page 70 68/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data Supply voltage U (actuators) [...] Undervoltage detection Yes, at 17 V, approximately Diagnostic indicators Green U (see “Local Diagnostic and Status Indicators” on page...
  • Page 71 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 69/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data Safe digital outputs OUT0 to OUT3 [...] Minimum load 1.5 k (16 mA at 24 V) Limitation of the voltage induced on circuit interruption...

  • Page 72: Conformance With Emc Directive

    70/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data 11.3 Conformance with EMC Directive Conformance with EMC Directive 2014/30/EU Noise immunity test according to DIN EN 61000-6-2...

  • Page 73: Ordering Data

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 71/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data 11.4 Ordering Data 11.4.1 Ordering Data: Safety Module Description Order code Pcs. / Pkt. Rexroth Inline module with safe digital outputs...
  • Page 74 72/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Technical Data and Ordering Data...

  • Page 75: 12 Profisafe Terms Used In The Application Description

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 73/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC PROFIsafe Terms Used in the Application Description 12 PROFIsafe Terms Used in the Application Description Some of the terms that are used in connection with PROFIsafe in this application description are described below.
  • Page 76 74/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC PROFIsafe Terms Used in the Application Description Failsafe system F-System A failsafe system is a system that remains in the safe state or immediately enters a safe state when specific failures occur.

  • Page 77: 13 F-Parameters And Iparameters

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 75/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC F-Parameters and iParameters 13 F-Parameters and iParameters 13.1 F-Parameters The values indicated in italics in Table 13-1 are preset by the system and cannot be modified manually.

  • Page 78: Iparameters

    76/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC iParameters 13.2 iParameters The iParameters are individual device parameters. These include: • Device parameters from (see Chapter “Parameterization of the Safe Outputs” on page •...

  • Page 79: Diagnostic Messages For Parameter Errors

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 77/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Diagnostic Messages for Parameter Errors 13.3 Diagnostic Messages for Parameter Errors Error code Error cause Remedy The parameterized F_Destination_Address does not Make sure that the PROFIsafe address of the...
  • Page 80 78/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Diagnostic Messages for Parameter Errors...

  • Page 81: 14 Checklists

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 79/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Checklists 14 Checklists The checklists listed in this section provide support during the planning, assembly and electrical installation, startup, parameterization, and validation of the R-IB IL 24 PSDO 8-PAC module.

  • Page 82: Planning

    80/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Planning 14.1 Planning Checklist for planning the use of the safety module Device type/equipment identification Version: HW/FW/FW Date Editor Test engineer Remark No. Requirement (mandatory)

  • Page 83: Assembly And Electrical Installation

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 81/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Assembly and Electrical Installation 14.2 Assembly and Electrical Installation Checklist for assembly and electrical installation of the safety module Device type/equipment identification Version: HW/FW/FW...

  • Page 84: Startup And Parameterization

    82/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Startup and Parameterization 14.3 Startup and Parameterization Checklist for startup and parameterization of the safety module Device type/equipment identification Version: HW/FW/FW Date Editor...

  • Page 85: Validation

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 83/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Validation 14.4 Validation Checklist for validating the safety module Device type/equipment identification Version: HW/FW/FW Date Editor Test engineer Remark No. Requirement (mandatory) Remark 1 Have all the mandatory requirements for the "Planning"...
  • Page 86 84/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Validation...

  • Page 87: Conditions For Use At Altitudes Greater Than 2000 M Above Sea Level

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 85/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Conditions for Use at Altitudes greater than 2000 m above Sea Level Conditions for Use at Altitudes greater than 2000 m above Sea Level This section describes the conditions for using safe Inline I/O modules at altitudes greater than 2000 m above sea level to a maximum of 4500 m above sea level.

  • Page 88: Example Calculation

    86/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Conditions for Use at Altitudes greater than 2000 m above Sea Level 15.2 Example Calculation The following calculation is an example for using a safe Inline I/O module at an altitude of 3000 m above sea level.

  • Page 89: Disposal

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 87/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Disposal Disposal 16.1 General Information Dispose the products according to the respective valid national standard. 16.2 Return For disposal, our products can be returned free of charge. However, the products must be free of remains like oil and grease or other impurities.
  • Page 90 88/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Disposal...

  • Page 91: Service And Support

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 89/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 92 90/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Service and Support...

  • Page 93: Index

    DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 91/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Index Index Abbreviations F-CPU ............13 ................ 73 Actuators F_Destination_Address ........... 73 Connection options F-I/O device ..........20 ............... 73 Requirements ............19 F-Parameters ..........37, 73, 75...
  • Page 94 92/94 Bosch Rexroth AG DOK-CONTRL-ILPSDO8****-AW04-EN-P Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Index Package slip .............. 31 Parameter channel ........... 24 Parameterization ............37 Errors ..............59 Outputs ..............38 PROFIsafe ............37 Single-channel ............ 38 Two-channel ............
  • Page 95 DOK-CONTRL-ILPSDO8****-AW04-EN-P Bosch Rexroth AG 93/94 Rexroth Inline Module with Safe Digital Outputs R-IB IL 24 PSDO 8-PAC Notes...
  • Page 96 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911326028 DOK-CONTRL-ILPSDO8****-AW04-EN-P...

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