Comeup DV-4500i Quick Start Manual

PN: 641656 12V DC 641504 12V DC 642037 24V DC 641526 12V DC

Introduction

 Feature
2,041 kg / 4,500 lb wire rope first layer
Line pull:
Wire rope; 6.3 mm galvanized aircraft A7 × 19
Brake: Mechanical and dynamic brakes hold full load
Clutch: Raise the clutch level for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Integrated solenoid kit ........................................................... 1 pc
．Remote control .................................................................... 1 pc
．Wire rope with hook 6.3 mm x 15.2 m (1/4" x 50')........................ 1 pc
．Wire rope with hook 5.6 mm X 18 m (7/32"X59') for PN:641504....... 1 pc
．Wire rope with hook 6.3 mmX 10 m (1/4"X33') for PN:641526........ 1 pc
．Roller fairlead...................................................................... 1 pc
．1.5 m battery leads............................................................... 1 pc
．Circuit breaker..................................................................... 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Quantity for each part

Installation

Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
The voltage drop must not exceed 10% of the
nominal voltage of 12V or 24V under normal
operation condition.
Utility Duty Winch
DV-4500i
Model:
642015 24V DC 641624 12V DC 642172 24V DC
．Part description
．Replacement part number
 Winch and roller fairlead mounting

Use the mounting hardware supplied to mount the winch on a flat
surface.

The motor, drum and gear housing must be properly aligned.
 Wiring Diagram

The battery lead specifications for 12V winch are 6 AWG X 1.5 m (5')
and 8 AWG X 1.5 m (5') for 24V winch respectively.

Use a 5/16" bolt, nut and washer to attach the firmly to the bolts of
solenoid respectively.

Attach the red lead, positive (+), tightly to the circuit breaker marked AUX,
meanwhile, connect the copper plate to the other end of the circuit
breaker marked BAT.

Connect the copper plate to the connector of the battery.
 Nut fastening for motor & solenoid
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for motor nut M6 is 5.7 N-m / 50 lb-in and solenoid nut
M8 is 14 N-m / 124 lb-in.