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JULY 2020
Owner's Manual
Serial Number Here
Date of Purchase
www.batcafitness.com
Fusion 3 Owner's Manual

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Summary of Contents for Batca Fusion 3

  • Page 1 JULY 2020 Owner’s Manual Serial Number Here Date of Purchase www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 2: Table Of Contents

    Instructions Congratulations on the purchase of your new Batca Fusion 3 Personal Gym. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3: Hardware Blister Packs

    Tools Required • 9/16” Wrench/Ratchet • 3/4” Wrench Tape Measure • 1/2” Wrench/Rachet • • Snap Ring Pliers • Metric Allen Wrench Set (M10, M8, M6, • Utility Knife Hardware Blister Packs www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 4 Hardware Blister Packs Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 5 Hardware Blister Packs www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 6 Hardware Blister Packs Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 7 Top Swivel Pulley BFH-50165 1” Snap Ring BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 BFP-51799 SHCS 3/8-16 X 5" P5 BFH-50337 Wavy Washer BFM-11038 Short Bar Holder www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 8 3/8” Lock Washer (Black) BFP-52394 SHCS 3/8"-16 X 2 1/2" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50253 Beveled Leveler BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50339 Large Flat Leveler Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 9 Left Press Arm Assembly BFM-51080 .45” Spacer BFM-51148 1" Arm Shaft BFH-50337 Wavy Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50620 BHSCS 3/8” x 1” BFM-52421 1 1/2” Aluminum Cap BFH-50220 1” Shaft Collar www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 10 Free Floater Guide Rod BFM-11177 Free Floater Assembly BFP-52376 SHCS 3/8” x 1” All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50144 FHSCS 3/8” x 1” BFH-50147 3/8” Lock Washer BFH-50146 3/8” Flat Washer Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 11 SHCS 3/8"-16 X 5" P5 BFH-50146 3/8" Flat Washer (Black) BFM-51173 Weight Stack Pull Pin BFH-50157 3/8"-16 Nylock (Black) BFH-50630 FHSCS 3/8"-16 X 3/4" BFH-50147 3/8" Lock Washer (Black) BFP-52401 BHSCS 3/8"-16 X 1/2" BFM-10299 Top Plate www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 12 User Left Functional Arm BFM-10582rev1 Functional Arm Swivel Pulley All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFP-51653 SHCS 3/8"-16 1 1/4" P5 Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 13 BFP-51884 SHCS 1/2-13 X 4 1/4 P5 BFH-50155 1/2"-13 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-52396 SHCS 3/8"-16 X 5 1/2" BFH-50144 FHSCS 3/8"-16 X 1" BFM-50931 3” Axle www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 14 SHCS 1/2”-13 X 3 1/2” BFP-51747 SHCS 1/2”-13 X 3” P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50155 1/2"-13 Nylock (Black) BFH-50146 3/8” Flat Washer BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 15 BFH-50165 1" Snap Ring BFH-50157 3/8"-16 Nylock (Black) BFP-51759 SHCS 3/8"-16 X 2" All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50245 FHSCS 5/16"-18 X 1" BFM-50222 2 9/16” Axle BFH-50337 Wavy Washer www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 16 BFH-50157 3/8"-16 Nylock (Black) BFP-51747 SHCS 3/8"-16 X 3" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50337 Wavy Washer BFH-50620 BHSCS 3/8” x 1” BFM-52422 Red Pivot Point Cap Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 17: Cable Routing

    BFM-10611 Criss-Cross Free Floater BFH-50174 4 1/2" Pulley All Flat Washers and Nylocks are 3/8” unless otherwise noted. CAB-13022 Fusion Weight Stack to Cable Tie Out BFH-50351 1 3/8" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Zinc) www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 18 3/8"-16 Nylock (Black) BFH-50256 1/2” Jam Nut BFM-10609rev1 Pulley Holder All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50174 4 1/2" Pulley BFM-10610rev1 Lower Pulley Holder CAB-13024 Fusion Floating Pulley Cable Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 19 BFH-50157 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50256 1/2” Jam Nut BFM-10612 Cable Tie Out Plate CAB-13026 Fusion Tie Out Cable www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 20 All Flat Washers and Nylocks are 3/8” BFH-50351 1 3/8" Shoulder Bolt BFH-50157 3/8"-16 Nylock (Black) unless otherwise noted. BFP-51759 SHCS 3/8”-16 X 2” P5 BFH-50267 5/16"-18 Nylock (Zinc) BFH-52553 5/16” Pulley Spacer BFP-52397 SHCS 3/8"-16 1 3/4" P5 Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 21 3/8" Curved Washer (Black) on pages 22-23 as a guide to properly adjust BFM-52435 Bolt BFH-50351 1 3/8” Shoulder Bolt the cable tension throughout the machine. BFH-50267 5/16"-18 Nylock (Zinc) BFP-51750 SHCS 3/8”-16 X 2 3/4” www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 22 3/8"-16 Nylock (Black) BFP-52397 SHCS 3/8"-16 X 1 3/4" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50204 3/8” Curved Washer BFH-50620 BHSCS 3/8”-16 X 3/4” P5 BFH-50622 Upholstery Cap Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 23 3/8" Flat Washer (Black) BFH-50147 3/8" Lock Washer (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51653 SHCS 3/8”-16 x 1 1/4” P5 BFP-51750 SHCS 3/8"-16 X 2 3/4" P5 BFC-10103 Strap Handle www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 24 BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-10918 Four Bar BFP-52029 Four Bar Spacer BFP-10919 Leg Press Pivot Arm Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 25 BFH-50146 3/8" Flat Washer (Black) BFP-51760 SHCS 3/8"-16 X 3 1/2" BFP-51748 SHCS 3/8"-16 X 3 1/4" All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51884 SHCS 3/8"-16 X 4 1/4" BFH-50157 3/8"-16 Nylock (Black) www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 26 SHCS 3/8"-16 X 4 1/2" P5 BFP-51748 SHCS 3/8"-16 X 3 1/4" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50253 Beveled Leveler BFH-50157 3/8"-16 Nylock (Black) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 27 Step 22: Part # Description BFH-50146 3/8" Flat Washer (Black) BFP-10916 Foot Plate Assembly All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51696 2” Aluminum Cap BFH-50620 BHSCS 3/8” x 1” www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 28 SHCS 3/8"-16 X 2" P5 BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley CAB-13023 Fusion Leg Press Cable All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50351 1 3/8" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Black) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 29 Back Pad With Lumbar BFH-50146 3/8" Flat Washer (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50147 3/8" Lock Washer (Black) BFP-51653 SHCS 3/8"-16 X 1 1/4" BFP-51747 SHCS 3/8"-16 X 3" P5 www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 30 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51756 SHCS 3/8"-16 X 5 1/4" BFH-50256 1/2” Jam Nut BFH-50149 3/8”-16 Jam Nut Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 31 It is crucial to make sure the Small Beveled Levelers behind the press arms are adjusted equally so there is the same amount of thread showing on each side. www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 32 Note: All levelers should have at least 1/2” of the threads threaded into its counterpart. It is very important that the 3/8” • Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 33: Final Assembly And Troubleshooting

    Guide Rod Clean guide rods with a lint-free cloth and apply a thin layer of silicone lubricant (Part # BFH-50262) • to each guide rod. This will ensure a glass smooth performance from your weight stack. www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 34 Each Adjustment Leveler must be threaded 1/2” into its counterpart. Each must be secured with a 3/8” Jam Nut to • ensure a safe proper connection. Refer to Steps 3, 14-15, and 22. See Figures below. Large Flat Beveled Leveler Leveler 1/2” Jam Nut 3/8” Jam Nut Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 35: Upholstery

    Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
  • Page 36: Warranty

    Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply.
  • Page 37 Layout Diagram without Leg Press The Fusion without Leg Press has a layout dimension of 3’-11” (width) x 6’-0” (length) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 3 Owner's Manual...
  • Page 38 The Fusion with Leg Press has a layout dimension of 5’-5” (width) x 6’-0” (length) x 6’-11” (height). There should be a mini- mum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 3 Owner's Manual...