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Batca FUSION 4 FZ-5 Manual

Functional trainer

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May 2021
FZ-5 Functional Trainer
Serial Number Here
Date of Purchase
www.batcafitness.com
Fusion 4 Functional Trainer

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Summary of Contents for Batca FUSION 4 FZ-5

  • Page 1 May 2021 FZ-5 Functional Trainer Serial Number Here Date of Purchase www.batcafitness.com Fusion 4 Functional Trainer...
  • Page 2: Table Of Contents

    Congratulations on the purchase of your new Batca Fusion 4 Functional Trainer. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3: Hardware Blister Packs

    Tools Required • 9/16” Wrench/Ratchet • 3/4” Wrench Tape Measure • 1/2” Wrench/Rachet • • Snap Ring Pliers • Metric Allen Wrench Set (M10, M8, M6, • Utility Knife Hardware Blister Packs www.batcafitness.com Fusion 4 Functional Trainer...
  • Page 4 Hardware Blister Packs Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 5 Pre-Assembling Instructions NOTE: It is important to position the Upper Body and the Lower Body Stations accordingly. Make sure they are approximately 5 foot 1 inch apart by measuring from the inside of the rear base on each machine. Also Make sure the rear base on each machine are in line with each other across the back.
  • Page 6 BFH-50220 Threaded Collar BFH-50279 SHCS 3/8”-16 x 5” Long Base Frame BFP-52394 SHCS 3/8”-16x 2-1/2” (BFM-10760) BFH-50173 3 1/2” Pulley BFP-51752 SHCS 3/8”-16 x 2 1/4” BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 7 Step 2: Do Not Tightened Bolts Until Next Step Note: Be sure to remove the 3/8” x 5” bolts from the top of the Lower Body Station and the Upper Body Station and use the 3/8” x 5 1/4” bolts provided with the Functional Trainer.
  • Page 8 All Flat Washers and Nylocks are 3/8” unless otherwise noted. Item # Part # Description BFM-10751 Front Angle Bracket BFM-51457 Rear Angle Bracket BFH-50323 FHSCS 3/8”-16 x 3” BFH-51184 FHSCS 3/8”-16 x 5 1/4 BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 9 Step 4: Make Sure All Bolts are Tightened Before Moving on Step 4a: Repeat step 4 for opposite (Left) side Item # Part # Description All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFM-10752 Guide Rod Holder BFM-10299 Top Plate BFM-51493 Guide Rod...
  • Page 10 SHCS 3/8”-16x 2-1/2” BFH-50174 4 1/2” Pulley BFH-50173 3 1/2” Pulley BFH-51187 3/8” Pulley Spacers BFP-51759 SHCS 3/8”-16 x 2” BFP-52398 SHCS 3/8”-16 x 1 3/4 BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 11 Step 5 Continued: Make Sure All Bolts are Tightened Before Moving on Note: Cables CAB-13033 has a removable Cable Strap (BFH–50227) end to make cable routing easier. The Cable Strap ends can be found packaged with the hardware. Start Here 269 11/16”...
  • Page 12 Short Bar/Ankle Strap Holder BFM-51494 Front Shroud BFM-51082 Rear Shroud BFM-10763 Rope/Long Bar Holder BFP-51752 SHCS 3/8”-16 x 2 1/4” BFP-52401 BHSCS 3/8”-16 x 1/2” BFH-50147 3/8” Lock Washer BFH-50146 3/8” Flat Washer Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 13: Instructions 2 Cable Tension And Adjustments

    Cable Adjustments Adjust cables to proper tension from any of the locations shown below. • Note: All cables with threaded adjustable ends must have at least 1/2” of the threads threaded in to its counterpart. It is very important that the 1/2” Jam Nut be wrench tightened to the counterpart to ensure that the threaded adjust- able end of the cable does not back out of its counterpart.
  • Page 14: Final Assembly And Troubleshooting

    Clean guide rods with a lint-free cloth and apply a thin layer of silicone lubricant (Part # BFH-50262) to each guide rod. • This will ensure a glass smooth performance from your weight stack. Batca Fitness Systems Fusion 4 Functional Trainer...
  • Page 15: Pre-Assembling Instructions 5 Maintenance

    Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
  • Page 16: Warranty

    Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply.
  • Page 17: Cable Routing 10-11 Floor Plan Layout

    Layout Diagram without Leg Press The Fusion without Leg Press has a layout dimension of 12’-11” (width) x 6’-7” (length) x 7’-2” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 4 Functional Trainer...
  • Page 18 The Fusion with Leg Press has a layout dimension of 14’-4” (width) x 6’-7” (length) x 7’-2” (height). There should be a mini- mum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 4 Functional Trainer...