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Heaterless Desiccant Adsorbent Compressed Air Dryer
Models TZ730 to TZ1710
This dryer configuration includes equipment
options as selected (X) below:
EMS OPTION
LDP OPTION
3V OPTION
More Than Air. Answers
Online answers:
http://www.air.irco.com
Phone : 1-800-526-3615
.
Form: APDD 789
CCN: 38019691
Z103155 Rev. 08
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Table of Contents
Related Manuals for Ingersoll-Rand TZ730
Summary of Contents for Ingersoll-Rand TZ730
- Page 1 Heaterless Desiccant Adsorbent Compressed Air Dryer Models TZ730 to TZ1710 This dryer configuration includes equipment options as selected (X) below: EMS OPTION LDP OPTION 3V OPTION More Than Air. Answers Online answers: http://www.air.irco.com Phone : 1-800-526-3615 Form: APDD 789 CCN: 38019691...
- Page 3 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 FOREWORD ® ® Reading this user manual will fully familiarize you with the adsorption dryer. You will be better able to run this equipment in accordance with its intended use.
- Page 4 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005...
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Page 5: Table Of Contents
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 TABLE OF CONTENTS 1. INTRODUCTION ............................1 1.1 G ..............................1 ENERAL 1.2 P ..........................1 RODUCT NFORMATION 1.2.1 Pressure Vessel Regulations ........................2 1.2.2 Airtightness Test............................ 2 1.3 S .......................... - Page 6 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005...
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Page 7: Introduction
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 1. INTRODUCTION 1.1 GENERAL This adsorption dryer includes the latest technology and safety features. Its use, however, can endanger life and limb and can lead to considerable damage to the equipment and other material assets if: ... -
Page 8: Pressure Vessel Regulations
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 1.2.1 P RESSURE ESSEL EGULATIONS The pressure vessels are designed and built to meet the American Society of Mechanical Engineers (ASME) standards. They fulfill the test of the certifying procedure and carry the ASME symbols U or UM. -
Page 9: General Safety Tips For Assembly, Inspection And Maintenance
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 1.3.2 G ENERAL AFETY IPS FOR SSEMBLY NSPECTION AND AINTENANCE The purchaser is to ensure that all assembly, maintenance and inspection work is carried out by personnel qualified to do it. -
Page 10: Technical Data Sheet
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 1.4 TECHNICAL DATA SHEET Model TZ730 TZ820 TZ1050 TZ1200 TZ1450 TZ1710 Medium Air free of aggressive elements Flange (150#) 3 inches 3 inches 3 inches 3 inches 3 inches... -
Page 11: Overloading
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 1.5 OVERLOADING Attention! Protect the adsorption dryer from overloads! The adsorption dryer can become overloaded if: The flow capacity of the medium to be dried increases The temperature of the air at entry and, correspondingly, its humidity increases ... - Page 12 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005...
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Page 13: Installation
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 2. INSTALLATION 2.1 GENERAL Ensure that the installation site is free of dust, dirt and litter. The site floor must be level and strong enough to support the equipment. The site itself must ensure that the equipment will not, under any circumstances, freeze. -
Page 14: Purge Exhaust
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Sufficient free space must be left below the filter housing to allow removal of the filter bowl when changing filter elements. 2.4 PURGE EXHAUST The purge exhaust may be piped to an open vent. Noise levels at the dryer may be reduced by extending the purge exhaust piping to a remote location. -
Page 15: Equipment Operation
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 3. EQUIPMENT OPERATION 3.1 GENERAL OPERATING PRINCIPLES ® ® This dryer has two parallel adsorption chambers filled with desiccant. While the medium is being dried flowing bottom-up in one chamber, regeneration of the desiccant takes place from the top down in the other chamber. -
Page 16: Operator Controls
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 This dryer is designed to provide a specific pressure dewpoint performance (generally -40°F (-40°C)) at worst-case operating conditions (maximum flow at lowest pressure and highest inlet temperature). The regeneration purge flow rate required for the dryer is adjusted to achieve that dewpoint based on those conditions. -
Page 17: Short-Term Shut-Down
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 NOTE: Breakdown resulting from faulty installation does not fall under the ® ® warranty obligation. Perform the following tasks in sequence for the initial start-up: Remove purge exhaust mufflers for the initial 1 to 2 hours of operation ... -
Page 18: Restarting
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Danger! Before any kind of maintenance or repair work is done, the dryer must be depressurized and disconnected from the power source. 3.6 RESTARTING Close the hand valve mounted at the bottom of the afterfilter ... -
Page 19: Maintenance
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 4. MAINTENANCE 4.1 CHECKLIST These checks are to be carried out by the operator during the routine operations cycle. 4.1.1 D AILY HECK Carry out a general visual check of fittings, listen for a whistle which may identify an air leak, and watch out for changes in indicated values during operation ... -
Page 20: Whichever Is First: After 2,500 Operating Hours Or Annually
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 4.1.3 W 2,500 O HICHEVER IRST FTER PERATING OURS OR NNUALLY Check the desiccant for impurities and change it if necessary (see paragraph 4.3). A brownish/yellowish tone indicates that it has been soiled with oil. The desiccant has a normal lifetime of about 10,000 operating hours. -
Page 21: Changing The Purge Regeneration Orifice
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Refer to paragraph 1.4 to determine the desiccant quantity required for your model of dryer. Close dryer inlet/outlet isolation valves Depressurize and switch DRYER OFF Danger! Wear protective equipment when handling desiccant ... - Page 22 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005...
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Page 23: Spare Parts List
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 5. SPARE PARTS LIST 5.1 SPARE PARTS LIST FOR DRYER SERIES TZ730 TO TZ1050 TZ730 TZ820 TZ1050 Description Part # Part # Part # Consumables Prefilter ( Element Only ) -
Page 24: Spare Parts List For Dryer Series Tz1200 To Tz1710
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 5.2 SPARE PARTS LIST FOR DRYER SERIES TZ1200 TO TZ1710 TZ1200 TZ1450 TZ1710 Description Part # Part # Part # Consumables Prefilter ( Element Only ) Consult Consult Consult... -
Page 25: Faults And Troubleshooting
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 6. FAULTS AND TROUBLESHOOTING 6.1 DEW POINT TOO HIGH POSSIBLE CAUSE SOLUTION Operating pressure too low, air flow Increase operating pressure, reduce air flow volume too high capacity Reduce temperature or connect an air... - Page 26 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 6.3 Back Pressure Too High During Regeneration POSSIBLE CAUSE SOLUTION Muffler is soiled Replace muffler Inlet valve V3 (V4) cannot be Check the depressurization valves, if they completely opened...
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Page 27: Drawings
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 7. DRAWINGS... - Page 28 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005...
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Page 29: Appendix A - Msds: Activated Alumina
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 APPENDIX A – MSDS: ACTIVATED ALUMINA MATERIAL SAFETY DATA SHEET ACTIVATED ALUMINA (ALL GRADES), SOLID _____________________________________________________________________________ 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION _____________________________________________________________________________ Ingersoll-Rand Inc. WHMIS Number: 00062014 800-A Beaty Street... - Page 30 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 2. HAZARDS IDENTIFICATION _____________________________________________________________________________ EMERGENCY OVERVIEW: Activated alumina adsorbs certain gases and liquids. While the alumina itself is principally inert, the bead/powder may exhibit properties of absorbed material. Dust is irritating to respiratory tract.
- Page 31 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Some workers develop a short-term immunity so that repeated exposure to the fumes does not cause metal fume fever. This immunity is quickly lost after short absences from work (weekends or vacations).
- Page 32 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 4. FIRST AID MEASURES _____________________________________________________________________________ FIRST AID PROCEDURES The following recommendations pertains only to Activated Alumina. . Inhalation: If respiratory problems arise, move the victim to fresh air. Give artificial respiration ONLY if breathing has stopped.
- Page 33 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 EXTINGUISHING MEDIA Fire Extinguishing Media: Use media appropriate for surrounding fire and/or materials. FIRE FIGHTING INSTRUCTIONS Instructions to the Fire Fighters: Spilled material may cause floors and contact surfaces to become slippery.
- Page 34 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Other Precautions: Use only with adequate ventilation and avoid breathing dusts. Avoid contact with eyes, skin or clothing. Wash thoroughly with soap and water after handling. Wash contaminated clothing thoroughly before re- use.
- Page 35 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 the filter, cartridge or canister. If the seal is no longer good, you may need a new respirator. Other Personal Protective Equipment: Wear regular work clothing. The use of coveralls is recommended.
- Page 36 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Materials to Avoid: Strong oxidizers. Lewis or mineral acids. Chlorine trifluoride. Ethylene Oxide. Vinyl Acetate. Activated alumina adsorbs certain gases and liquids. While the alumina itself is principally inert, the bead/powder may exhibit properties of absorbed material.
- Page 37 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 after application of a compound containing 96.7% atomized Aluminum to intact or abraded skin. _____________________________________________________________________________ 12. ECOLOGICAL INFORMATION _____________________________________________________________________________ Ecotoxicity: Not available. May be harmful to aquatic life. Environmental Fate: Not available.
- Page 38 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 U.S. DOT CLASSIFICATION: Not regulated. _____________________________________________________________________________ 15. REGULATORY INFORMATION _____________________________________________________________________________ CANADA CEPA - NSNR: All constituents of this product are included on the DSL. CEPA - NPRI: Aluminium Oxide.
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Page 39: Appendix B - Dryer Operating Sequence
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 APPENDIX B – DRYER OPERATING SEQUENCE d ® dryer uses a printed circuit board as its standard controller. In the This event of a power failure, the inlet valves will open and the dryer will pressurize both chambers. - Page 40 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 Keep EV-1R energized. If in DRYER ON mode: DEPRESSURIZE Energize EV-2L opening left chamber LEFT CHAMBER dump/exhaust valve. When regeneration time has passed, go next step. Keep EV-1R energized.
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Page 41: Appendix C - Dryer Flow Capacity & Purge Adjustment
USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 APPENDIX C – DRYER FLOW CAPACITY & PURGE ADJUSTMENT 1. DRYER FLOW CAPACITY The specific size/model of your dryer was selected to meet performance requirements based on an analysis of air supply and demand capacities. The model selection chart provided following should confirm that this dryer remains suitable for its intended use. - Page 42 USER MANUAL MODEL NO.: TZ730–1710 Rev. 08 – 14 September 2005 3. PURGE ADJUSTMENT To adjust the purge pressure, the following steps are to be followed. Refer also to the flow schematics provided in section 7. The power is turned on, the dryer is operating.
- Page 44 Ingersoll-Rand Company, 800-A Beaty Street, Davidson, North Carolina, 28036 – USA Tel: (704) 896-4000 / Fax: (704) 896-4648 www.air.irco.com...