Ingersoll-Rand D12IN-A Operator's Manual
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Ingersoll-Rand D12IN-A Operator's Manual

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D12IN-A
D25IN-A
D42IN-A
D54IN-A
D72IN-A
D108IN-A
D144IN-A
D180IN-A
D240IN-A
D300IN-A
D360IN-A
D480IN-A
D600IN-A
D780IN-A
D950IN-A
Cod. 710.0138.45.00 Rev04 – 02.2019
DIRECT EXPANSION COMPRESSED AIR DRYERS
- EN -
Valid for 60 Hz dryers G version
Operators Manual
230/1/60
230/1/60 460/3/60
380/3/60 460/3/60

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Summary of Contents for Ingersoll-Rand D12IN-A

  • Page 1 DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual - EN - Valid for 60 Hz dryers G version D12IN-A D25IN-A D42IN-A D54IN-A D72IN-A D108IN-A 230/1/60 D144IN-A D180IN-A D240IN-A D300IN-A D360IN-A D480IN-A D600IN-A 230/1/60 460/3/60 D780IN-A 380/3/60 460/3/60 D950IN-A Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 2 1 - 33...

  • Page 3: Warranty

    - EN - INTRODUCTION This manual is an integral part of the dryer you bought, and must remain with the machine even if this will be resold. - EN - It is highly recommended that the qualified*personnel for installation maintenance and/or control will fully comply with the contents of this manual and the prevention and safety rules in force in the country where the system will be used.

  • Page 4: General Information

    2. INSTALLATION Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty 2.1 ACCEPTANCE, UNPACKING AND HANDLING negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
  • Page 5 NOTE: Changes entered for timing values will be effective only after exiting the programming, while changes to other variables will be immediately effective. DISPLAY VISUALIZATION AND SIGNALLING LEDS ( D12IN-A ÷ D480IN-A) Please remember that eventual changes to the configuration parameters of the machine could negatively affect its efficiency.

  • Page 6: Display Indications

    4.2 TROUBLESHOOTING NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES • Variable speed of the fan. (Mod D12IN-A ÷ D480IN-A) • Display of message ESA and ES2 in case of operation without load or low load. •...
  • Page 7 TROUBLE DISPLAY POSSIBLE CAUSE REMEDY TROUBLE DISPLAY POSSIBLE CAUSE REMEDY Check the probe; if the trouble persists, replace it. No power in the line. Restore the power in the line. Control panel Check the electronic control board; if the trouble persists, Problems with cabling.
  • Page 8 4.3 DECOMMISSIONING Pic.5 In case of necessity, decommission the machine and the relevant packaging in compliance Option: No loss condensate drain (Zero Drain) with the rules locally in force. Zero Drain is the new electronic drain discharger applicable to any Pay particular attention to the refrigerant, as it contains part of the refrigerating compressor compressed air systems.

  • Page 9: Attachments To This Manual

    ATTACHMENTS TO THIS MANUAL Legend High pressure Switch Fan Motor Refrigerant compressor Drain solenoid valve coil Electronic Controller Air filter 5 micron Air filter 1 micron Air filter 0.01 micron Filter dryer Air filter 10 micron F1-F2 Fuses Evaporator Fan contactor switch Contactor switch Moisture indicator Grid...

  • Page 10: Refrigerant Circuit

    REFRIGERANT CIRCUIT Cod. 713.0048.03.00 – Rev. 00 Models D12IN-A to D180IN-A Cod. 713.0057.01.00 – Rev. 00 Models D240IN-A to D600IN-A 14 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 11 Cod. 713.0034.03.00 – Rev. 00 Models D780IN-A to D950IN-A Condensate drain Air inlet Air outlet Refrigerant line Compressed air line Condensate drain line Equalization line 15 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...

  • Page 12: Wiring Diagram

    WIRING DIAGRAM Cod. 714.0166.01.00 – Rev. 01 Models D12IN-A to D72IN-A (230V/1Ph/60Hz) Cod. 714.0166.03.00 – Rev. 01 Models D108IN-A to D180IN-A (230V/1Ph/60Hz) 16 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 13 Cod. 714.0170.09.00 – Rev. 00 Models D240IN-A to D360IN-A (230V/1Ph/60Hz) 17 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 14 Cod. 714.0171.02.00 – Rev. 01 Models D480IN-A (230V/1Ph/60Hz) µ µ 18 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 15 Cod. 714.0188.05.00 – Rev. 00 Model D600IN-A (230V/1Ph/60Hz – 220V/1Ph/60Hz) µ µ µ µ µ Terminal blocks 19 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 16 Components layout µ µ µ 20 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 17 Cod. 714.0219.01.00 – Rev. 01 Models D600IN-A – D780IN-A – D950IN-A (460V/3Ph/60Hz) Power Circuit Control Circuit diagram 21 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 18 Terminal blocks 22 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 19 Components layout Cod. 714.0176.01.00 – Rev. 00 Models D780IN-A – D950IN-A (380V/3Ph/60Hz) Power Circuit 23 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 20 Control Circuit diagram Terminal blocks 24 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 21 Components layout 25 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...

  • Page 22: Data Sheet

    DATA SHEET MODEL D12IN-A D25IN-A D42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A D240IN-A D300IN-A D360IN-A D480IN-A mᶟ/h AIR FLOW RATE* VOLT/ POW SUPPLY 230/1/60 PH/HZ 1/10 1/10 1.1/2 0,13 0,13 0,24 0,24 0,24 0,49 0,49 0,66 1,00 1,00 1,00 1,73 Max kW...
  • Page 23 MODEL D600IN-A D780IN-A D950IN-A AIR FLOW RATE* VOLT/ POW SUPPLY 230/1/60 220/1/60 380/3/60 460/3/60 380/3/60 460/3/60 PH/HZ 1,73 1,73 2,64 2,64 Max kW 2,79 2,79 3,53 4,11 3,53 4,11 4,33 4,33 COMPRESSOR 13,50 13,50 6,11 6,11 0,58 0,97 0,58 0,97 FAN MOTOR 1,92 1,92...

  • Page 24: Correction Factors

    AIR FLOW RATE Air flow rate POW SUPPLY Power supply Nominal power Nominal consumption Max kW Full load consumption Nominal Current Full load current Locked rotor current CONN Air connections AIR T Air inlet temperature AIR T MAX Max, air inlet temperature AMB T Ambient temperature AMB T MAX...
  • Page 25 DRYER DIMENSIONS Model D12IN-A to D25IN-A 3/8" 3/8" Ø 230/1/60 V/ph/Hz Models D42IN-A to D180IN-A D42IN-A 1/2" 1/2" 230/1/60 Ø 6mm V/ph/Hz D72IN-A D108IN-A 3/4" 3/4" 230/1/60 Ø 6mm V/ph/Hz D180IN-A 29 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 26 Models D240IN-A to D480IN-A 1" 1/2 1" 1/2 230/1/60 99,5 Ø 6mm V/ph/Hz Model D600IN-A V/ph/Hz 2" 2" 1340 346,5 148,5 105,5 Ø 6mm 230/1/60 460/3/60 30 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 27 Models D780IN-A to D950IN-A V/ph/Hz 2" 2" 1425 346,5 105,5 Ø 6mm 380/3/60 460/3/60 Power supply Air flow 31 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019...
  • Page 28 BASIC SPARE PARTS Model D12IN-A D25IN-A D42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A Element Electronic Controller 38459608 38459608 38459608 38459608 38459608 38459608 38459608 38459608 Temperature probe 38457412 38457412 38457412 38457412 38457412 38457412 38457412 38457412 Refrigerant compressor 38458931 38458931 23530041 23530041 23530041...
  • Page 29 Model D240IN-A D300IN-A D360IN-A D480IN-A Element Electronic Controller 38459608 38459608 38459608 38459608 Temperature probe 38459616 38459616 38459616 38459616 Refrigerant compressor 24044976 24044976 24044976 23530090 Fan Motor 38460168 38460168 38460168 38460168 Fan blade Grid 38458980 38458980 38458980 38458980 Main power switch 38459657 38459657 38459657...
  • Page 30 Model D600IN-A D780IN-A D950IN-A 230/1/60 220/1/60 380/3/60 460/3/60 380/3/60 460/3/60 Element Electronic board 38459608 38459608 18301721 18301721 18301721 18301721 Probe 18301689 18301689 18301689 18301689 18301689 18301689 Frigorific compressor 23530090 23530090 23530116 23711949 23530116 23711949 Fan Motor 38460168 38460168 49093933 49213267 49093933 49213267 Fan blade...

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D25in-aD42in-aD54in-aD72in-aD108in-aD144in-a ... Show all

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