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NON-CYCLING REFRIGERATED DRYER
MODELS D340IN, D420IN, D510IN, D680IN, D850IN,
Ensure that the operator reads and understands the decals
and consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual is not
removed permanently from the machine.
Ensure that maintenance personnel are adequately trained,
competent and have read the Maintenance Manuals.
200-800 SCFM
D1020IN, D1190IN, D1360IN
OPERATORS MANUAL
C.C.N. : 80445471
DATE : APRIL 2009
REV. : A
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Summary of Contents for Ingersoll-Rand D340IN
- Page 1 NON-CYCLING REFRIGERATED DRYER 200-800 SCFM MODELS D340IN, D420IN, D510IN, D680IN, D850IN, D1020IN, D1190IN, D1360IN OPERATORS MANUAL Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation. Ensure that the Operation and Maintenance manual is not removed permanently from the machine.
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Page 2: Table Of Contents
ADJUSTING SET POINTS COMPRESSORS 7.5.4 ALARMS AND THEIR FUNCTIONS 14.0 ENGINEERING SPECIFICATIONS 7.5.5 ALERT MESSAGES AIR COOLED CONDENSERS 7.5.6 START MODES 7.5.6.1 MANUAL MODE 7.5.6. AUTO RESTART Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 3: Introduction
1190 Nm³/hr = 700 SCFM 1360 1360 Nm³/hr = 800 SCFM * Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 4: Receiving And Inspection
Safety and operating conditions. Operating Precautions is all inclusive, and further, that the observance of this list will prevent all personal injury or equipment damage. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 5: Safety And Operation 9. Precautions
• Drain Requires Periodic Cleaning (Service). FAN MAY AUTOMATICALLY READ TECHNICAL MANUAL START AT ANY TIME This unit is charged with HIGH VOLTAGE refrigerant under high pressure. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 6: Principles Of Operation
• After running the unit under full rated flow for Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... - Page 7 7.0 PRINCIPLES OF OPERATION FIGURE 1 FIGURE 1 Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
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Page 8: Controls
Fahrenheit and Celsius units of measure. it is advisable to install a water pressure regulator ahead of the condenser. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 9: Lights
• DRAIN OPEN This light comes on when power is applied to open the time solenoid drain. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 10: Alarms And Their Functions
“Off” mode, the dryer will remain in the “Off” mode once power is restored until the On/Off switch is depressed or the remote switch is closed. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 11: Installation And Initial Start-Up
DRAIN TUBE MUST NOT RISE OR BE CONNECTED TO EXCESSIVELY LONG PIPE WHICH MAY CREATE BACK PRESSURE A CONNECTION TO OPEN FLOOR DRAIN IS REQUIRED FIGURE 3 - TYPICAL PIPING ARRANGEMENT Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 12: Electrical Connection
For proper operation with Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 13: Cleaning Instructions - Solenoid Drain
D.I.N UNIT SOLENOID APPLIANCE SOCKET SEAL WASHER PLUNGER TUBE ASSY. CABLE GLAND THREADED FLANGE GASKET PLUNGER W/ SPRING ASSEMBLY ORIFICE CUP BEVELLED WASHER STRAINER BODY SOLENOID VALVE DETAIL Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 14: Troubleshooting
Check for loose wire connections at contactor or loss of power at control board Defective control board - replace as necessary Contact your local distributor for further assistance. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... - Page 15 Reconfigure condensate piping. high causing back pressure. More than one condensate Reroute condensate to eliminate source connected providing secondary path. Install check valves as alternative path for required. condensate. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
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Page 16: Wiring Diagram
11.0 WIRING DIAGRAM Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... - Page 17 11.0 WIRING DIAGRAM Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
- Page 18 11.0 WIRING DIAGRAM Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
- Page 19 11.0 WIRING DIAGRAM Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
- Page 20 12.0 GENERAL ARRANGEMENT Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
- Page 21 12.0 GENERAL ARRANGEMENT Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com...
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Page 22: Replacement Parts
SWITCH, LOW REFRIGERANT PRESSURE 3805189 TRANSFORMER, CONTROL - 0.075 KVA 3391063 VALVE, HOT GAS - D850IN, D100IN 3390941 VALVE, HOT GAS - D1190IN, D1360IN 380545 VALVE, REFRIGERANT EXPANSION Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... -
Page 23: Air Cooled Parts 3
D1190IN 575/3/60 1050 .95 31/ D1360IN 460/3/60 1050 3.63 10. D1360IN 30/3/60 1050 3.63 3.7 15.7 D1360IN 575/3/60 1050 3.63 NOTE: Maximum allowable operating pressure 300 psig. Non-cycling Refrigerated Dryer MODELS D340IN, D40IN, D510IN, D680IN, D850IN, D100IN, D1190IN, D1360IN http://air.ingersollrand.com... - Page 24 LOOK WHAT INGERSOLL RAND CAN DO FOR YOU! Efficient Field Service We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur. Complete Repair Service Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine Ingersoll Rand parts.
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