Crystal Mountain ASPEN Service Manual
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Crystal Mountain ASPEN Service Manual

Bottled water cooler
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Service Manual (100-115VDC)
ASPEN
(Bottled Water Cooler)

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Summary of Contents for Crystal Mountain ASPEN

  • Page 1 Service Manual (100-115VDC) ASPEN (Bottled Water Cooler)

  • Page 2: Table Of Contents

    Table of Contents SECTION1:Product Specification ......................... 1-1 SECTION2:Parts Listing and Exploded Views....................2-1 Aspen Parts Listing ..........................2-1 Exploded Views ............................. 2-2 Product Dimensions ..........................2-3 Description of Product Model Number ...................... 2-4 SECTION3: Receiving Instructions ......................3-1 SECTION4: Service / Maintenance ......................4-1 Electrical Diagnosis ..........................

  • Page 3: Section1:Product Specification

    Product Specification Aspen With its smooth classic lines the Aspen cooler will compliment any décor. The contoured drip tray enhances the shape of the cabinet and conveniently holds a cup or glass for hands free filling. Model: Aspen 100-115VAC Standard Cooler Specifications and Performance Data...
  • Page 4 115V Aspen Water Cooler Parts Listing DESCRIPTION BAFFLE RESERVOIR INTEGRATED NON-SPILL SYSTEM CABINET SUPPORT SHELF FAUCET GASKET HOT WATER FAUCET COLD WATER FAUCET DRIP TRAY HEAT PRESERVATION SPONGE COMPRESSOR LEFT SUPPORT BOTTOM PANEL RIGHT SUPPORT DAMPER TUBE INSULATION FOAM OF COLD TANK...

  • Page 6: Product Dimensions

    Product Dimensions Aspen (bottled water cooler) 7.67 inches (195 mm) 12.6 inches 12.6 inches (320 mm) (320 mm) Side Front 2 - 3...

  • Page 7: Description Of Product Model Number

    Temp. Option Insert Color Voltage Optional A- No Spill Device K– Black K– Black AN– Aspen H – Hot & Cold 1 – 100~115V A – EPA W – White W – White T – Cook & Cold S– Stainless Steel C –...

  • Page 8: Section3: Receiving Instructions

    SECTION 3: Receiving Instructions RECEIVING Inspect the cooler box immediately and carefully for any evidence of shipping or handling damage be- fore signing to receive goods. In case of shipping damages, claims should be filed immediately with the carrier. Please note that the carrier will not accept claims for any damage discovered after signing for UN- INSPECTED GOODS.

  • Page 9: Section4: Service / Maintenance

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 10 4. Touch the two terminals on heater band with the sensor probes (Figure 4-1-6). The proper resistance is within a range of 25.61 to 29.88 (Figure4-1-7). Figure 4-1-6 Figure 4-1-7 An amperage draw test can be done on the compressor and the heater using a clamp meter. 5.

  • Page 11: Circuit Diagram

    Service / Maintenance Circuit Diagram Models: Aspen (Hot & Cold) 4 - 3...

  • Page 12: Cold Control Adjustment

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 13: No Spill Device Removal And Installation

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 14: Cabinet Removal And Installation

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 15 4. Remove faucets by turning counter clockwise (Figure 4-5-8) Figure 4-5-8 5. Tip the cooler over on its back side (condenser down).On the bottom of the dispenser, remove the screw from near the front of the cabinet (Figure 4-5-9). Stand the unit up and rotate to view the back of the cooler.
  • Page 16 8. Hold the condenser on the right hand side and slowly pull outwards on the bottom of the system until the base plate clears the bottom of the cabinet (Figure 4-5-16 to Figure 4-5-17). Tip the body upwards from the base, allowing the refrigeration system to stand on its own, and pull outward on the sides of the cabinet and lift upwards to remove from the top of the refrigeration system (Figure 4-5- 18and Figure 4-5-19).

  • Page 17: Cold Control Removal And Installation

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 18 4. Remove the 4 screws of the cold control and the protect cover (Figure 4-6-6 and Figure 4-6-7). Figure 4-6-6 Figure 4-6-7 5. Remove cold control from the back panel (Figure 4-6-8 ). Figure 4-6-8 6. Remove the wires from the bottom of the cold control, taking care to identify where which terminals are installed (Figure 4-6-9 to Figure 4-6-10).
  • Page 19 7. Remove the ties of cold tank insulation and take away the insulation upward (Figure 4-6-11 and Figure 4-6-12). Remove the 2 screws on condenser and reservoir mounting plate (Figure 4-6-13). Tear off the foam insulation layers start from bottom carefully until the end of cold control sensor line appears.
  • Page 20 10. Reconnect the cold control wires (ensure wires are connected properly)(Figure 4-6-20 and Figure 4-6-21). Figure 4-6-20 Figure 4-6-21 11. Reinstall replacement cold control and protective cover onto back plate. (Figure 4-6-22 and Figure 4-6-23). Figure 4-6-22 Figure 4-6-23 12. Reinstall the 2 screws for condenser and reservoir mounting plate, reinstall the reservoir insulation and ties. (Figure 4-6-24 to Figure 4-6-26).
  • Page 21 13. Reinstall the cabinet and no spill device (Figure 4-6-27 to Figure 4-6-29). Note: Ensure proper thermostat setting (see section for cold control setting). Figure 4-6-27 Figure 4-6-28 Figure 4-6-29 4 - 13...

  • Page 22: Hot Tank Hot Thermostat / Limiter Replacement

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 23 3. Assemble the thermostat and mounting bracket and reinstall mounting screws. (torque setting 3.4-6.9 lbf.in) (Figure 4-7- 8 and Figure 4-7-9). Reinstall the ground wire (Yellow/Green Wire) (Figure 4-7-10). Connect the wires to the thermostat as identified (Figure 4-7-11). Reinstall the protective cover (Figure 4-7-12). Figure 4-7-8 Figure 4-7-9 Figure 4-7-10...

  • Page 24: Hot Tank Removal And Replacement

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 25 4. Remove the thermostat cover (Figure 4-8-7), identify and remove the terminals (Figure 4-8-8 and Figure 4-8-9), remove the grounding terminal and the screw (Figure 4-8-10). Figure 4-8-7 Figure 4-8-8 Figure 4-8-9 Figure 4-8-10 5. Remove the 6 screws from the top (front and side) of the support brackets (Figure 4-8-11 to Figure 4-8-13). Remove the 3 screws from the front of the Top Shelf (Figure 4-8-14).
  • Page 26 8. Remove the wire ties and insulation from the Hot Tank (Figures 4-8-21 to Figure 4-8-25). Figure 4-8-21 Figure 4-8-22 Figure 4-8-23 Figure 4-8-24 Figure 4-8-25 9. Remove the 4 screws securing the thermostat and limiter to the hot tank (Figure 4-8-26 and Figure 4-8-27), taking care not to wipe the white thermal paste off of the thermostat and limiter (will be sufficient to use for installation onto replacement hot tank).
  • Page 27 12. Install the thermostat and limiter and mounting plate. (Torque screws to range of 3.4 to 6.9 lbf.in) (Figure 4-8-31 and Figure 4-8-32) Note: Limiter installed in the lower position. Figure 4-8-31 Figure 4-8-32 13. Install insulation and wire ties. (Figure 4-8-33 and Figure 4-8-34). Install “L” shape bracket on top of the tank (Figure 4-8- 35 and Figure 4-8-36).

  • Page 28: Heater Band Replacement

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 29 3. Install the new heater band by following the steps above in reverse order, ensuring that the wire terminals of heater band are located near the top of the heater band (Figure 4-9-10). Reinstall the screws and nuts then tighten them until it touches hot tank properly (Figure 4-9-11).

  • Page 30: Compressor Relay / Overload Replacement

    Service / Maintenance Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 31 3. Install the new overload onto the top pin of the compressor (Figure 4-10-7) and push the new relay onto the two bottom pins below the overload (Figure 4-10-8). Reconnect the black wire onto the overload (Figure 4-10-9) and the white wire onto the relay (Figure 4-10-10).

  • Page 32: Section5:Trouble Shooting

    SECTION 5: Trouble Shooting Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 33 Cleaning and Sanitization Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 34 3. Remove no spill device (see section for no spill device Removal Instructions) (Figure 6-7 and Figure 6-8). Figure 6-7 Figure 6-8 4. Remove baffle by pulling straight up and set aside(Figure 6-9). Figure 6-9 5. Add one and a half tablespoons of vinegar to 1 gallon (4.5 L) of clean water and pour into reservoir.
  • Page 35 30 minutes to let the water cool and heat. Optimum water temperatures will be reached after 1-2 hours of operation. Figure 6-18 Figure 6-19 Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. 6 - 3...
  • Page 36 Room 610, Winfield Commercial Building 6-8a Prat Avenue, Tsimshatsui Kowloon, Hong Kong Tel: (852) 2368 1989 Fax: (852) 3017 6727 E-mail: cmasia@crystalcoolers.com Website: www.crystalcoolers.com Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. ASPENSM REV0316...

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