Rice Lake 820i Series Operation Manual

Rice Lake 820i Series Operation Manual

Loss-in weigh dispensing controls

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FlexWeigh System 103
Loss-in Weigh Dispensing Controls
Version 1
Operation Manual
®
February 28, 2022
PN 120494 Rev D

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Summary of Contents for Rice Lake 820i Series

  • Page 1 FlexWeigh System 103 Loss-in Weigh Dispensing Controls Version 1 Operation Manual ® February 28, 2022 PN 120494 Rev D...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3: Table Of Contents

    7.0 Compliance ................26 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 4 FlexWeigh System 103 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars www.RiceLake.com Visit our website...
  • Page 5: Introduction

    Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
  • Page 6: Standard Features

    The iRite program and source code that make up the 920i FlexWeigh 103 are property of the manufacturer. Note Modifications to this program and equipment must be performed by Rice Lake Weighing Systems. For more information on the iRite compiler utility program, refer to the 920i Installation and Operation Manual (PN 67887) and is included with this product.
  • Page 7: Operation Menu Softkeys

    Delay After Discharge Delay After Discharge Allows the operator to enter a time in seconds to delay after completion of Discharge before a new Start input is enabled. Table 1-1. Configurable Softkeys © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 8: Installation

    Immediately after unpacking, visually inspect the unit to ensure all components are included and undamaged.The shipping carton should contain the FlexWeigh System 103 unit and this manual. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
  • Page 9: Cable Grounding

    4-position screw terminal for J9 and optional keyboard connection (2) 121108 Label, Terminal Block Identification (1) Table 2-1. Parts Kits Contents (PN 121143) Figure 5-2 on page 23 for a complete list of replacement parts. Note © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 10: Option Cards

    FlexWeigh System 103 Option Cards Table 2-2 list the available option card that are used in the FlexWeigh System 103. The single channel A/D card can be installed in slot 1 and the 24 channel I/O card in slot 2. Slot Type Single Channel A/D Card...
  • Page 11: Setup Menu

    Auto Print (disabled) Stop Disp Slow Delay After Discharge (sec) 3.0 Refill Disp Fast Setup Menu Setup Time/Date ID #1 ID #2 More => Password Figure 3-2. Setup Menu Main Screen © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12: Setting The System Time And Date

    FlexWeigh System 103 Setting the System Time and Date Use the following steps to set up the system time and date. 1. From the Main Setup Menu Screen, press the Time/Date softkey. 05/20/2011 02:15PM SCALE #1 _ _ _ _ _ Gross SCALE #1 Setup Menu...
  • Page 13: Modifying The Setup Password

    Enter key on the 920i. A new data field appears on the main display and as a softkey so that the operator can change it. • Press the Yes softkey and this returns the operator back to Step 1. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 14: Modifying The Dispensing Speeds

    FlexWeigh System 103 Modifying the Dispensing Speeds Use the following steps to modify the dispensing speeds. 1. From the Main Setup Menu Screen, press the Setup Password softkey (Figure 3-2). 2. Press the More => softkey to access the second and third menu screens. 05/20/2011 02:15PM SCALE #1...
  • Page 15: Delay After Discharge

    Delay After Discharge (sec) 3.0 Refill Disp Fast Enter Delay After Disch (sec) => 3.0 Home Cancel Figure 3-10. Enter Time 3. Enter in the time in seconds to delay the discharge time. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 16: Test Digital Io

    FlexWeigh System 103 3.7.1 Test Digital IO 1. Cycle through pressing the More => softkey to access the third setup menu screen which includes the Delay After Discharge softkey. 2. Press the Test Digital IO softkey to test the Dispense Complete, Slow Dispense and Fast Dispense relay outputs. 05/20/2011 02:15PM SCALE #1...
  • Page 17: Operation

    2. Press the corresponding softkey to edit the data. Parameters that can be edited include: • Target weight • Dribble weight • Preact weight • High level weight • Low level weight • Slow cycle time © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 18: Target Weight

    FlexWeigh System 103 4.1.1 Target Weight This is the desired weight value for a final dispense weight. 1. Enter the target weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value. 10:24AM SCALE #1 05/20/2011...
  • Page 19: Preact Weight

    1. Enter the low level weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value. Entering a Low Level Weight of zero (“0”) disables automatic refill upon Low Level. Note © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 20: Slow Cycle Time

    FlexWeigh System 103 4.1.6 Slow Cycle Time If a refill or dispense is not complete within the slow cycle time, the system will turn off all outputs and remain in a paused state. 1. Enter the desired slow cycle time using the arrow keys and the numeric keypad. 2.
  • Page 21: Consecutive Number

    0.0 Lb 0.0 Lb Figure 4-10. Clear Sub Total Screen 3. Press the Yes softkey to clear the subtotal of the batch. Press the No softkey to exit out of the screen. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 22: Print Total

    FlexWeigh System 103 4.2.3 Print Total 1. Press the Totals softkey (Figure 4-8) to access the Print Total softkey. 2. Press the Print Total softkey to access the following screen. 10:31AM SCALE #1 05/20/2011 SCALE Gross - - - - - Target Dribble Preact High Level...
  • Page 23: Pausing/Resume/Reset A Dispense

    1. Press the E-Stop button. System turns off all outputs and displays System Paused. 2. Press the Resume switch to resume where the current batch left off. 3. Press the Reset switch to return to Step 1 to start over. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 24: Audit Trail Print

    FlexWeigh System 103 Audit Trail Print Record keeping is an important part of any system. The FlexWeigh System 103 has the ability to be connected to a printer for retaining detailed records on batches, cycle runs, cycle paused, etc. The preferred printer to integrate with the FlexWeigh System 103 is the TMU-220 Tape Printer but will easily integrate with any strip printer.
  • Page 25: Appendix

    Le présent appareil numérique n'émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Class A prescites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 26: Radio Certificate Numbers

    FlexWeigh System 103 5.2.1 Radio Certificate Numbers • US: R68WIPORTG • Canada: 3867A-WIPORTG Product Dimensions 14.33 11.00 19.63 18.83 18.24 14.22 6.69 14.00 Figure 5-1. FlexWeigh System 103 Basic Filler Enclosure Dimensions www.RiceLake.com Visit our website...
  • Page 27: Replacement Parts

    Appendix Replacement Parts 29 27 See Detail A 13 26 50 99 68 19 20 39 40 Detail A Figure 5-2. Replacement Parts Illustration © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 28 FlexWeigh System 103 Item Item Part No Description (Quantity) Part No Description (Quantity) 16892 Label, Earth Ground 120417 Enclosure, Wall Mount 120423 Back Panel Component 67614 Display, LCD Module, 920i 94274 Legend Plate, Emergency Stop 15134 Lock Washers, No 8, Type A 94273 Red Mushroom Switch 14626...
  • Page 29: Limited Warranty

    In accepting this warranty, the buyer waives any and all other claims to warranty. Should the seller be other than Rice Lake Weighing Systems, the buyer agrees to look only to the seller for warranty claims.
  • Page 30: Compliance

    FlexWeigh System 103 Compliance DECLARATIONOF CONFORMITY 820i and 920i series 2014/30/EU EMC EN 61326-1:2013, EN 55011:2009+A1:2010, EN 61000-6-1:1995, EN 61000-6-2:2007 2014/35/EU LVD IEC 60950-1 ed.2 2011/65/EU RoHS EN 50581:2012 __________________________ _ ___ ________ __________________________ __________________________ May 3, 2019 __________________________ __________________________ www.RiceLake.com Visit our website...
  • Page 31 820i and 920i series 2016/1101 Low Voltage IEC 60950-1 ed.2 2016/1091 EMC EN 61326-1:2013, EN 55011:2009+A1:2010, EN 61000-6-1:1995, EN 61000-6-2:2007 2012/3032 RoHS EN 50581:2012 __________________________ __________________________ Brandi Harder December 30, 2021 __________________________ Quality Manager © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 32 FlexWeigh System 103 www.RiceLake.com Visit our website...
  • Page 34 © Rice Lake Weighing Systems Specifications subject to change without notice. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 February 28, 2022 PN 120494 Rev D...

This manual is also suitable for:

920i seriesFlexweigh system 103

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