SICK MAX MAX30N Operating Instructions Manual
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SICK MAX MAX30N Operating Instructions Manual

Linear encoder
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O P E R A T I N G I N S T R U C T I O N S
MAX®
Linear encoder

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Summary of Contents for SICK MAX MAX30N

  • Page 1 O P E R A T I N G I N S T R U C T I O N S MAX® Linear encoder...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...

  • Page 3: Table Of Contents

    Connection diagram, pin assignment for 5-pin M12 male connector................. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...
  • Page 4 10.4 Position magnet dimensions..............10.5 M12 flange dimensions................Annex....................57 O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 5 11.2 Specification of additional components..........11.3 CE Declaration of Conformity..............8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 6: About This Document

    Important technical information for this product Important information about electrical or electronic functions O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 7: Safety Information

    • This document assumes that appropriate project planning has been carried out before delivery of the device (e.g., based on the SICK application questionnaire), and the device is in the required delivery state based on that planning (see supplied system documentation).
  • Page 8 Read the operating instructions Read and follow the operating instructions in this document Follow all safety notes If there is anything you do not understand, please contact SICK Customer Service Retention of documents These operating instructions: Must be made available for reference.

  • Page 9: Product Description

    1 = 12 VDC 2 = 24 VDC MAX30 only 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 10: Construction And Function

    IP69K (when using a suitable mating connec‐ tor). O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 11 The device is also maintenance-free as a result of the non-contact measurement. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 12: Mounting

    Figure 4: Encoder installed in the hydraulic cylinder, MAX48N with connecting cable Measuring range Damping zone Hydraulic port O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 13 Figure 6: Encoder installed in the hydraulic cylinder, MAX48A with connecting cable Measuring range Damping zone Hydraulic port 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...
  • Page 14 Figure 8: Encoder installed in the hydraulic cylinder, MAX30N with connecting cable Measuring range Damping zone Hydraulic port O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 15: Installation Cavity For Encoder Housing

    +0.2 Mean roughness value of the surface: Ra < 0.8 mm 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 16: Insertion Chamfer

    Prepare an insertion chamfer with a radius of 0.6 mm at the end of the cylinder bore hole. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 17 Installation cavity for encoder housing Installation cavity for electrical connection 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 18: Bore Hole For M12 Male Connector System And Cable Gland

    Figure 14: Prepare an installation cavity for the male connector system and flange plate M12 flange type S O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 19 Cable gland with M12 x 1.5 connection thread, polyamide V0 terminal insert in accord‐ ance with UL94, NBR O-ring, NBR molded seal, width across flats 14 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...
  • Page 20 Figure 18: Preparation for cable gland installation hole Figure 19: For installation with cable gland O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 21: Bore Hole For The Retaining Screw

    Permissible tightening torque for fastening screw: 0.5 Nm – 1.0 Nm (taking into account the maximum force on the housing surface). 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...
  • Page 22 Permissible tightening torque for fastening screw: 0.5 Nm – 1.0 Nm (taking into account the maximum force on the housing surface). O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 23: Installation Cavity For The Piston And Piston Rod

    Diameter of the piston rod bore hole (depending on type) Nullzone 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 24: Encoder Installation

    Guide the connecting cable carefully through the cylinder wall (bore hole). O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 25 Only the ring surfaces on the housing 1 marked with green may be mechanically loaded with an axial force 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 26: Mounting M12 Male Connector System

    Alternatively, the flange plate can be fastened using DIN6660 button-head rivets. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 27: Mounting Cable Gland

    • Prevent fluid ingress: use suitable caps to seal the male connector after mounting 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 28: Installation Of Position Magnet

    No direct contact of the ring surface of the position magnet to the piston head. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 29: Cylinder Design

    To protect cylinders with an installed linear encoder against water ingress during wash‐ ing, a brass cap (ideally with sealing insert) can be screwed onto the M12 male connector. Contact SICK for the relevant information. Encoder with cable connection / installed male device connector •...

  • Page 30: Electrostatic Painting Of The Cylinder

    M12 male connector system and protective cap. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 31: Electrical Installation

    Connection scheme as per type code, position 13 = “K” (3-wire) or “T” (4-wire) 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 32: Connection Sequence

    O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 33 For housings with screw-in studs or flange housings, care must be taken to ensure the correct ground connection to chassis GND and the required shielding. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 34: Commissioning

    ± 25 digits ± 25 digits ± 25 digits O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 35: Putting The Encoder Into Operation

    F.S.O during power-up in the event of a fault 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 36: Bus Termination - Digital

    Pre-operational: The device can be configured via the CAN bus. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 37: Communication Objects

    For large quantities of data, it is possible to utilize a separate transport protocol. The communication objects for SAE J1939 are: 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 38: Configuration And System Startup

    When programming the node ID, only one device or node must be connected. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 39 To save the baud rate, the following command must be sent: 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 40: Configuring Sae J1939

    (via PDOs). The transmission of the PDOs can occur in one of two ways: O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 41: System Startup For Sae J1939

    The device automatically sends an emergency object when an error arises. • Device Profile: 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 42: Setting Sae J1939 Operating Parameters

    Data is outputted by means of a Process Data Object (PDO). The PDO contains the position and speed data. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 43: Sae J1939 Encoder Data During Operation

    SAE J1939 does not provide separate error objects. The device status is reported with every PDU that is sent. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 44: Maintenance

    0.5 ... 9.5 V • 9.50 ... 0.50 V O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 45: Repairs

    0.4 V Repairs All repair work on the device must be carried out by SICK Service. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 46: Transport And Storage

    For the part numbers of the original packaging and the dust protection caps, see: "Accessories", page O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 47: Decommissioning

    As the device is categorized as electronic waste, it must never be disposed of with household waste. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 48: Technical Data

    Every 2nd failure of an electronic component is considered hazardous. O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 49 36 V only during power-up Applies for current output 4 ... 20 mA; 20 ... 4 mA 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...
  • Page 50 Caused by dry storage of the O-ring in uninstalled state (no coating with oil). O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 51: Max® Digital Canopen / Sae J1939

    60°C, frequency of use 8,760h/a. Every 2nd. failure of an electronic component is considered hazardous. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...
  • Page 52 M12 male connector (strands) 60 ... 240 mm (depending on type) 36 V only during power-up O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 53 Caused by dry storage of the O-ring in uninstalled state (no coating with oil). 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX®...

  • Page 54: Encoder Dimensions

    Figure 40: MAX48A housing with M12 male connector / strands Measuring range Damping zone Position magnet Strand length O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 55: Position Magnet Dimensions

    Max. surface pressure or mechanical load, e.g., by spring washers: 40 N/mm in the axial direction. 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...

  • Page 56: M12 Flange Dimensions

    1, 5 and 10): BEF-FA-M12L-01, BEF-FA-M12L-05, BEF-FA-M12L-10) O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...

  • Page 57: Annex

    Cable gland Not included with delivery. Available as accessory. M12x1.5 8022793/1EFT/2021-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX® Subject to change without notice...
  • Page 58 Dimensions (MAX48N/MAX48A): 42.6 x 48.0 x 1.4 • Dimensions (MAX30N): 25.8 x 32.0 x 1.4 O P E R A T I N G I N S T R U C T I O N S | MAX® 8022793/1EFT/2021-12-15 | SICK Subject to change without notice...
  • Page 59 You can obtain declarations of conformity, certificates, and the current operating instructions for the product at www.sick.com. To do so, enter the product part number in the search field (part number: see the entry in the “P/N” or “Ident. no.” field on the type label).
  • Page 60 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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