SICK AFS60S Pro Operating Instructions Manual
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SICK AFS60S Pro Operating Instructions Manual

Safety encoder
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O P E R A T I N G I N S T R U C T I O N S
AFS/AFM60S Pro
Safety encoder

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Summary of Contents for SICK AFS60S Pro

  • Page 1 O P E R A T I N G I N S T R U C T I O N S AFS/AFM60S Pro Safety encoder...
  • Page 2 Legal notes This work is protected by copyright. The associated rights are reserved by SICK STEGMANN GmbH. Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law. Any modifica‐...

  • Page 3: Table Of Contents

    Monitoring the encoder supply voltage output by the evalu‐ ation system................8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 4 8.7.1 Settings..................8.7.2 Configuration................Commissioning.................. 48 Inspection instructions................O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 5 14.1 Scope of delivery..................Accessories..................64 Annex....................65 16.1 Conformity....................8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 6: About This Document

    Read the safety notes carefully and follow them. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 7 The sequence of instructions for action is numbered. Follow the order in which the numbered instructions are given. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 8: Safety Information

    Incorrect use, improper modification or manipulation of the encoder will void any war‐ ranty from SICK STEGMANN GmbH; in addition, any responsibility and liability of SICK STEGMANN GmbH for damage and secondary damage caused thereby is excluded.

  • Page 9: Inappropriate Use

    The device must not be operated in areas accessible to the public. • The device must not be used in explosion-hazardous areas. • Any use of accessories not specifically approved by SICK STEGMANN GmbH is at your own risk. WARNING Danger due to improper use! Any improper use can result in dangerous situations.

  • Page 10: Product Description

    M = Cable, 12-wire, radial 5 m N = Cable, 12-wire, radial 10 m O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 11 Available as a singleturn variant only. Number of increments per revolution of programmable devices: Singleturn between 4 … 262144. Pro‐ grammable via programming tool and Safety Designer configuration software (www.sick.com). Solid shaft type code Table 3: Solid shaft type code...

  • Page 12: Structure And Function

    The synchronous serial interface (SSI) was originally developed by Max Stegmann GmbH (now SICK). The SSI is an interface for serial data transmission which enables complete position information. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 13: Ssi Principle Of Operation

    Critical errors are kept and not overwritten (see "Diagnostics", page 44). 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 14: Project Planning

    It is not an integral part of the safety assessment carried out by SICK STEGMANN. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 15: Requirements For The Electrical Connection

    Use a cable that is suitable for the application and the application conditions. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 16: Requirements For Signal Evaluation

    PROJECT PLANNING NOTE We recommend that you use SICK accessory cables (see corresponding data sheets). Requirements for signal evaluation The differential signals must always be used to evaluate the signals (see "Signals of the safety encoder", page 25). To use all the partial safety functions provided, both the sine and cosine signals (chan‐...

  • Page 17: Channel 2: Ssi Signal

    Process safety time: Period of time between the point at which a malfunction that could cause a hazard occurs, and the point by which the reaction must be complete in order to avoid this hazard. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 18: Channel 2: Ssi Signal

    Damage to or contamination on the measuring element can lead to the following situa‐ tions: O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 19: Oscillation Of One Or More Outputs

    Determination of the thorough checks must be documented in a traceable manner. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 20: Mounting

    Spring washers and toothed washers are not sufficient for securing screws. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 21: Mounting A Hollow Shaft Encoder With A Stator Coupling

    5.3 ) to each thread at the same time. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 22: Mounting A Hollow Shaft Encoder With A Long Stator Coupling On One Side

    Tighten the Torx T20 screw on the clamping ring, tightening torque: 3.5 ± 0.1 Nm. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 23: Mounting A Solid Shaft Encoder Via The Threaded Holes On The Flange Side

    Insert the encoder into the centering collar. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 24: Mounting A Solid Shaft Encoder With A Servo Flange Using Servo Clamp Half-Shells

    Create a shaft connection between the encoder and the drive shaft using a suit‐ able, flexible connection (observe section chapter 4.2.2 O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 25: Electrical Installation

    Figure 11: Process data channel 1, signals before difference generation at 120 ohm load. Signal diagram for clockwise (CW) shaft rotation, looking in direction of the shaft 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...
  • Page 26 Clock frequency of process data channel 2 (SSI) O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 27: Singleturn

    If the safety encoder is set to a resolution of 25 bits, 28 bits, 12 multiturn data bits, 13 singleturn data bits and 3 error bits are output. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 28: Connector And Connection Cable

    CW/CCW (V/R) DATA+ DATA- CLOCK- COS+ COS- SIN+ SIN- O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 29: Cable Connection, 12-Wire

    CW counting direction (with view to the shaft) • Preset value = 0 preset 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 30: Configuration Of Cw/Ccw Inputs And Set Via Hardware Pin

    SET process. If the shaft moves at the time of the SET process, the position is NOT changed. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 31 1 (Sin/Cos signals) to also be initialized with the expected value. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 32: Configuration With Safety Designer

    Only connect a single PGT to the PC. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 33: Installation Assistant

    Installation assistant An installation assistant will help you to install Safety Designer. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 34: Start

    The Safety Designer reports any issues that were found. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 35: Projects

    User interface This chapter gives information about how to use the software’s controls. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 36: Menu And Toolbar

    Read from device ° Transfer to device ° • Settings O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 37: User Groups

    (as long as they are machine operator). not blocked). 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 38: Changing User Group

    Device Catalog. The devices are displayed as Device tiles in the working area. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 39 The devices from the device catalog can be compiled in a project in the working area. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...
  • Page 40 The Overview menu contains information about the safety encoder. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 41 Synchronization: Shows whether the configuration in Safety Designer and the con‐ figuration in the device are identical 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...
  • Page 42 In the Parameterization menu, the values of the safety encoder must be adjusted to the application conditions. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 43 The Pin and wire allocation menu contains information on the pin and wire allocation of the safety encoder and the programming interface (PGT-08-S). 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...
  • Page 44 If the error status is permanently activated and cannot be remedied by a restart (power cycle), there is a device error. In this case, replace the safety encoder and contact your responsible SICK sub‐ sidiary.
  • Page 45 ✓ The contents will be compiled by individual device. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 46 Choose the option Reset password in the User password window. Transmit the serial number shown and the device counter together with the prod‐ uct number and the type code on the form to SICK support. ✓ You will then receive a reset code.
  • Page 47 Once the last connected Device tile has been disconnected, the status of the Safety Designer will then also change to Disconnected. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 48: Commissioning

    Further inspection measures are not required during operation. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 49: Maintenance

    YY = represents the year (without century) WW = represents the calendar week of the last manufacturing process. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 50: Troubleshooting

    "Diagnos‐ tics", page O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 51: Decommissioning

    We will be glad to help you dispose of these devices. Please contact us. 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro...

  • Page 52: Technical Data

    Factory setting: CW when looking at the shaft. O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 53 ≤ 0.3 Ncm, at 20 °C ≤ 0.6 Ncm, at 20 °C 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 54 1.8 x 10 , at 80 °C failure per hour O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 55: Max. Speed Consideration

    0.35° Category 4 For more detailed information on the exact configuration of your machine/unit, please consult your relevant SICK branch office. The values displayed apply to the temperature at the operating temperature measuring point and to a diagnostic degree of coverage of 99%, which must be achieved by the external evaluation unit, see "Requirements on diagnostics and error detection", page...
  • Page 56 Provided by customer 1/2" 14 mm 15 mm 5/8" O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 57 Shaft with flat Square key, DIN 6885-A 3x3x6 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 58 Square key, DIN 6885-A 3x3x6 Male connector orientation O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 59 M3 / M4 (3x) (6 mm deep) Shaft with flat Square key 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 60 Square key, DIN 6885-A 2x2x6 Male connector orientation O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...
  • Page 61 Square key, DIN 6885-A 2x2x6 Square key groove 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...
  • Page 62 Square key, DIN 6885-A 2x2x6 Square key groove O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro 8025685/2020-05-06 | SICK Subject to change without notice...

  • Page 63: Ordering Information

    Additional “HOT SURFACE” label • General safety notes • Mounting instructions 8025685/2020-05-06 | SICK O P E R A T I N G I N S T R U C T I O N S | AFS/AFM60S Pro Subject to change without notice...

  • Page 64: Accessories

    The accessories are part of the safety-related function chain and must be assessed and validated accordingly by the user. Any accessory not listed in this Chapter will not be included in the safety assessment carried out by SICK STEGMANN. Table 18: Accessories Part Part no.

  • Page 65: Annex

    ANNEX Annex 16.1 Conformity The complete EU declaration of conformity is available from the SICK homepage on the Internet: www.sick.com Note: The certificate for this product covers the product itself and the accessories. Figure 38: Declaration of conformity 8025685/2020-05-06 | SICK...
  • Page 66 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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