SICK MAX Series Operating Instructions Manual
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SICK MAX Series Operating Instructions Manual

Linear encoder
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O P E R A T I N G I N S T R U C T I O N S
MAX
Linear encoder

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Summary of Contents for SICK MAX Series

  • Page 1 O P E R A T I N G I N S T R U C T I O N S Linear encoder...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐...

  • Page 3: Table Of Contents

    Connection diagram, pin assignment for 4-pin M12 male connector................. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 4 10.2 MAX Digital CANopen / SAE J1939............10.3 Encoder dimensions................. 10.4 Position magnet dimensions..............O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...
  • Page 5 11.1 Accessories....................11.2 Spare parts....................11.3 CE Declaration of Conformity..............8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 6: About This Document

    Important technical information for this product Important information about electrical or electronic functions O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 7: Safety Information

    Read and follow the operating instructions in this document Follow all safety notes If there is anything you do not understand, please contact SICK Customer Service 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...
  • Page 8 Must be made available for reference. Must be conveyed to new owners. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 9: Product Description

    B = pulse width (10 ... 90%) D = frequency (250 Hz) 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 10: Construction And Function

    It contains the hermetically protected magnetostrictive sensing element. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...
  • Page 11 The device is also maintenance-free as a result of the non-contact measurement. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 12: Mounting

    Mean roughness value of the surface: Ra < 0.8 mm. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 13: Installation Cavity For The Piston And Piston Rod

    Prepare an installation cavity for the piston rod in accordance with the following dimensions. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 14: Insertion Chamfer

    Prepare a bore hole for the retaining screw in accordance with the following dimen‐ sions. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 15: Bore Hole For The Electrical Connection

    Prepare an installation cavity for the connector system and flange plate in accor‐ dance with the following dimensions. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...
  • Page 16 Figure 11: Dimensions of the cable gland bore hole O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 17: Installation Cavity For The Position Magnet

    Observe the operating pressures: see "Technical data", page 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 18: Installing The Encoder

    The O-ring and support ring are pre-installed as shown in the figure and prevent oil from penetrating into the connector area. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 19: Insertion In The Cylinder

    Figure 17: Profile side – MAX48 Figure 18: Profile side – MAX30 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 20: Installation With An M12 Connector System

    When selecting the mating connector, ensure that it also has an enclosure rating of IP69K. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 21: Installation With A Cable Connector And Cable Gland

    Proceed to the next step, see step 5, page 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 22: Install The Retaining Screw

    In case of higher pressures: use a metallic protector • Protection class: IP69K O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 23: Electrostatic Painting Of The Cylinder

    M12 male connector. To protect cylinders with an installed linear encoder against water ingress during wash‐ ing, a brass cap can be screwed onto the M12 male connector. Contact SICK for the relevant information. Encoder with cable connector / installed male device connector •...
  • Page 24 Welding currents and similar effects can also arise at any bearing location on the machine O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 25: Electrical Installation

    Figure 25: Pin assignment for 5-pin M12 connector Pin assignment as per position 13 of the type code. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 26: Connection Sequence

    O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 27: Commissioning

    When switching on the device, the signal output is ≥ F.S.O = Full Scale Output. After that the device is ready for use. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 28: Bus Termination - Digital

    Analog VDC Analog mA PWM (duty CANopen cycle) SAE J1939 O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 29: Can Bus Protocols

    The device distinguishes between four different operating modes ini‐ tiated by the controller. These modes are defined in the CANopen standard: 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 30: Communication Objects

    Data Field CRC Interframe Space 0..8 bytes ≥ 3 O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 31: Sae J1939

    Serial Number actual serial number of the CANopen encoder 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 32 The baud rate can be set using the following commands: O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 33: Configuring Sae J1939

    Transducer Transducer No response Controller nSA: new source address 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 34: System Startup For Canopen

    ID. They can subsequently be changed. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...
  • Page 35 NOTE The encoder may take up to 600 ms to respond. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 36: Setting Sae J1939 Operating Parameters

    The following errors are reported in the emergency object: O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 37: Sae J1939 Error Messages

    SAE J1939 does not provide separate error objects. The device status is reported with every PDU that is sent. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 38: Maintenance

    0.5 ... 4.5 VDC • 0.5 ... 9.5 VDC O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 39: Repairs

    0.4 V Repairs All repair work on the device must be carried out by SICK Service. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 40: Testing And Programming

    A PC can be used to test the functioning of the device, and to configure the basic settings. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 41: Transport And Storage

    For the part numbers of the original packaging and the dust protection caps, see: "Accessories", page 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX...

  • Page 42: Decommissioning

    As the device is categorized as electronic waste, it must never be disposed of with household waste. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 43: Technical Data

    12 VDC (8 ... 16 VDC) 24 VDC (8 ... 30 VDC) 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 44 Stainless steel with O-ring (NBR70) Cable PUR cable sheath / PVC strand O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...
  • Page 45 (48 h/axis) resonance peaks removed (48 h/axis) resonance peaks removed 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 46: Max Digital Canopen / Sae J1939

    ISO 16750-2: ≤ +36 VDC on all poles Reverse polarity protection ISO 16750-2: on all poles O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...
  • Page 47 ISO 16750-4: EN 60529 IP67 30 min - 1 m 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 48: Encoder Dimensions

    Figure 32: MAX48 dimensional drawing Null zone Measuring range O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 49: Position Magnet Dimensions

    Max. surface pressure or mechanical load, e.g., by spring washers: 40 N/mm in the axial direction. 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...

  • Page 50: M12 Flange Dimensions

    Ø 3.3 (0.13) Figure 35: M12 flange dimensional drawing O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 51: Annex

    • Dimensions: OD x ID x H 0.75 x 0.50 x 0.160 (inch) 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 52 • Dimensions: SW x E (17 x 18.9 mm) O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 53: Spare Parts

    • Mounting: 4 x M3x6 screws (not included with delivery) 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 54 Cable connector Included with delivery (installed). Available as accessory. O P E R A T I N G I N S T R U C T I O N S | MAX 8022793/ZXZ4/2018-07-24 | SICK Subject to change without notice...

  • Page 55: Ce Declaration Of Conformity

    The CE Declaration of Conformity and other certificates can be downloaded from the Internet at: • www.sick.com/MAX48 • www.sick.com/MAX30 8022793/ZXZ4/2018-07-24 | SICK O P E R A T I N G I N S T R U C T I O N S | MAX Subject to change without notice...
  • Page 56 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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