Panasonic PT-VZ570 Service Manual
  1. Manuals
  2. Brands
  3. Panasonic Manuals
  4. Projector
  5. PT-VZ570
  6. Service manual

Panasonic PT-VZ570 Service Manual

Hide thumbs Also See for PT-VZ570:
Table of Contents

Advertisement

Quick Links

PT-VZ570
Model No.
PT-VZ570D
PT-VZ570T
PT-VW530
PT-VW530D
PT-VW530T
PT-VX600
PT-VX600D
PT-VX600T
PT-VX60
© Panasonic Corporation 2014. Unauthorized
copying and distribution is a violation of law.
ORDER NO. VED1408528CE
D10
LCD Projector
Rev.-3 (2014-12)

Advertisement

Table of Contents
loading

Related Manuals for Panasonic PT-VZ570

Summary of Contents for Panasonic PT-VZ570

  • Page 1 ORDER NO. VED1408528CE LCD Projector PT-VZ570 Model No. PT-VZ570D PT-VZ570T PT-VW530 PT-VW530D PT-VW530T PT-VX600 PT-VX600D PT-VX600T PT-VX60 © Panasonic Corporation 2014. Unauthorized copying and distribution is a violation of law. Rev.-3 (2014-12)
  • Page 2 P.C.Board. For US IMPORTANT SAFETY NOTICE There are special parts used in Panasonic Projectors which are important for safety. These parts are shaded on the schematic diagram. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do not modify the original design without permission of PANASONIC SOLUTIONS COMPANY.
  • Page 3 PREFACE Table of Contents 1. Safety Precautions 2. Specifications SECTION 1 SERVICE INFORMATION 1. The name of each part 2. Menu Navigation 3. Service Mode 4. External Controls 5. Notes on service 6. Troubleshooting SECTION 2 DISASSEMBLY PROCEDURES 1. Parts Locations 2.
  • Page 4 PREFACE 1. Safety Precautions 1.1. General Guidelines - For continued safety, no modification of any circuit must be attempted. - Unplug the power cord from the power outlet before disassembling this projector. - Use correctly the supplied power cord and must ground it. - It is advisable to use an isolation transformer in the AC power line before the service. - Be careful not to touch the rotation part (cooling fan, etc.) of this projector when you service with the upper case removed and the power supply turned ON.
  • Page 5 Power supply AC 100 V - 240 V, 50 Hz / 60 Hz (For other countries) 372 W (3.5 A) (For North America) PT-VZ570 378 W (4.3 A -1.7 A) (For other countries) PT-VW530, 356 W (3.3 A) (For North America) PT-VX600/VX60 362 W (4.1 A -1.6 A) (For other countries)
  • Page 6 PREFACE PT-VZ570, 16:10 PT-VW530 Screen aspect ratio PT-VX600/VX60 4 : 3 [FRONT/DESK], [FRONT/CEILING], [REAR/DESK], [REAR/CEILING] Projection scheme (Menu setting system) Speaker 1 (4.0 cm round-type) Maximum usable volume output 10 W 1 set, high-density D-Sub 15 p (female) 0.7 V [p-p] 75 Ω (When G-SYNC: 1.0 V [p-p] 75 Ω)

  • Page 7: Table Of Contents

    SECTION 1 SERVICE INFORMATION Service Information Model No. PT-VZ570 series PT-VW530 series PT-VX600 series PT-VX60 CONTENTS SECTION 1 SERVICE INFORMATION 1. The name of each part ........INF-2 1.

  • Page 8: Section 1 Service Information

    range may be reduced. f If there are any obstacles between the remote control and the remote control signal receiver, the remote control may not 1. 请勿把旧电池和新电池一起使用。 operate correctly. 2. 请勿使用不合规格的电池。 f You can operate the projector by reflecting the remote control signal on the screen. The operating range may differ due to 3.
  • Page 9 SECTION 1 SERVICE INFORMATION Chapter 1 Preparation - About your projector Chapter 1 Preparation - About your projector Bottom Bottom  Projection direction  Projection direction 14 Control panel and Indicators 16 Vertical lens shift dial Adjusts the vertical position of the projected image. 14 Control panel and Indicators 16 Vertical lens shift dial 15 Lamp cover...

  • Page 10: Connecting Terminals

    SECTION 1 SERVICE INFORMATION 1. 3. Connecting terminals Chapter 1 Preparation - About your projector Some of the pages on this section are excerpted from the owner's manual, thus the reference page numbers on pages indicate those for owner's manual . r Connecting terminals 1 <COMPUTER 2 IN/1 OUT>...

  • Page 11: Remote Controls

    Chapter 1 Preparation - About your projector About your projector SECTION 1 SERVICE INFORMATION 1. 4. Remote controls Remote control 13 <AUTO SETUP> button 1 Power button <v/b> Automatically adjusts the image display position while Sets the projector to the state where the projector is projecting the image.

  • Page 12: Menu Navigation

    SECTION 1 SERVICE INFORMATION Chapter 4 Settings - Menu Navigation 2. Menu Navigation Some of the pages on this section are excerpted from the owner's manual, thus the reference page numbers on pages indicate those Menu Navigation for owner's manual . The on-screen menu (Menu) is used to perform various settings and adjustments of the projector.
  • Page 13 SECTION 1 SERVICE INFORMATION Chapter 4 Settings - Menu Navigation Note f Pressing the <MENU> button or <RETURN> button while the menu screen is displayed returns to the previous menu. f Some items may not be adjusted or used for certain signal formats to be input to the projector. The menu items that cannot be adjusted or used are shown in gray characters, and they cannot be selected.
  • Page 14 SECTION 1 SERVICE INFORMATION Chapter 4 Settings - Menu Navigation Sub-menu item Factory default Page [BRIGHTNESS] [COLOR]* [TINT]* [SHARPNESS] [COLOR TEMPERATURE] [DEFAULT] [ON] [IRIS] [ADVANCED MENU] [DAYLIGHT VIEW] [AUTO] [DIGITAL CINEMA REALITY]* [ON] [NOISE REDUCTION]* [OFF] [TV-SYSTEM]* [AUTO] [RGB/YP ] / [RGB/YC [AUTO] *1 It may be different depending on the input signal.
  • Page 15 SECTION 1 SERVICE INFORMATION Chapter 4 Settings - Menu Navigation Sub-menu item Factory default Page [LAST MEMORY] [INITIAL START UP] [PROJECTION METHOD] [FRONT/DESK] [LAMP POWER] [NORMAL] [ECO MANAGEMENT] [DEFAULT] [EMULATE] [FUNCTION BUTTON] [AUDIO SETTING] [TEST PATTERN] [FILTER COUNTER] [INITIALIZE ALL] [SECURITY] Sub-menu item Factory Default...

  • Page 16: Service Mode

    SECTION 1 SERVICE INFORMATION 3. Service Mode This projector has Service Mode in addition to standard on-screen menus (User Mode). This mode enables some menu settings for the service operation. 3. 1. Setting to Service Mode 1. Press the [MENU] button on the control panel of the projector or on the remote controller to display the main menu on the screen.
  • Page 17 SECTION 1 SERVICE INFORMATION 1. FREEZE MESSAGE • Setting the display of on-screen message "FREEZE" - ON : Display "FREEZE" message in the freeze mode. - OFF : Not display "FREEZE" message in the freeze mode. 2. FAN FULL MODE • Setting the mode of cooling fan motor to the maximum. - ON : Fixed high speed cooling mode - OFF : Normal mode (Spinning speed changes depending on the surrounding temperature) * It sets OFF at the normal. * The highland mode is not available if it sets ON. 3. VGA60/480p • Setting the switching mode of RGB input signal - AUTO : Select VGA60 or 480p of RGB input signal automatically - 480p : Select 480p mode forcedly.
  • Page 18 16. CLOG SENSOR CALIBRATION • Perform the calibration of clogged sensor circuit. 17. RGB PIXEL ADJUST (Only for PT-VZ570) • Adjust the convergence. Each pixel cab be moved +- 2 dots vertically and honrizontally. 18. GHOST FB CALIBRATION (Only for PT-VZ570) •...

  • Page 19: External Controls

    SECTION 1 SERVICE INFORMATION 4. External Controls 4. 1. Control through Serial terminal SERIAL terminal which is on the rear of the projector conform to RS-232C standard. This projector can be controlled by a PC which is connected as shown below. 4. 1. 1. Connection  When connecting directly Projector Connection terminals Computer D-Sub 9p (Female) D-Sub 9p (Male) Communication cable (straight) 4.
  • Page 20 SECTION 1 SERVICE INFORMATION 4. 1. 5. Basic format Transmission from the computer starts with STX, then the ID, command, parameter, and ETX are sent in this order. Add parameters according to the details of control. 1. Basic control command (without parameter) Start Separator Command...

  • Page 21: Control Through Lan Terminal

    3. Generate a 32-byte hash value from the following data using MD5 algorithm. "xxxxxx:yyyyy:zzzzzzz" xxxxxx Administrator rights user name for Web control (default user name is “admin1”) yyyyy Password of above administrator rights user (default password is “panasonic”) zzzzzzz 8-byte random number obtained in Step 2) : colon : Separator INF-15...
  • Page 22 = 1024 2. Receives a response Response = "NTCONTROL 1 1aa6c14e" + (CR) "1aa6c14e" = 8 bytes random characters 3. Generates a hash value (message digest) from "admin1:panasonic:1aa6c14e" by using the MD5 algorithm. "admin1" = Administrator authority user-name "panasonic" = Password corresponding to "admin1" Hash value = "01466bc27ed8c0b7e607471580c55953"...

  • Page 23: Control Commands List

    SECTION 1 SERVICE INFORMATION 4. 2. 3. When Web control administrator rights password is not set (Non-protect mode) 4. 2. 3. 1. Connecting 1. Obtain the IP address and port number (Initial setting value = 1024) of the projector and request for a connection to the projector.

  • Page 24: Notes On Service

    • If the lamp bursts, gas contained inside of the lamp is released in the form of smoke. • It is recommended that you store the Replacement Lamp Unit as a contingency Replacement lamp unit : ET-LAV400 Note * Panasonic takes no responsibility for any damage or malfunction of the product resulting from use of lamp units which are not manufactured by Panasonic. Use only specified lamp units. Attention * Please be sure to read the warnings and notices on the lamp that is described in the Operating Instructions. "Read this first!", "Precautions for...

  • Page 25: Service

    5. 2. 1. Supporting Methods The basic service policy is shown below. Repair contents Applied parts - Lighting block (* Specified components are replaced) - Optical Block (PT-VW530/VX600/VX60) - Optical Block+Projection lens+Lens shift unit (PT-VZ570) Block replacement P.C.Board replacement - [P]-P.C.Board (Specified components are replaced) - [BQ]-P.C.Board - Iris unit...

  • Page 26: Replacement Of Consumable Parts

    SECTION 1 SERVICE INFORMATION 5.2.5. Optical block type check There are 2 types of optical block, named R-type and L-type. When replacing the optical block, check the printed marker on the flat cable of the G-LCD panel and use the same type of the optical block. If not used the same type, you will find the color shading or wrong white balance picture on the screen. • GL => Use L-type optical block • GR => Use R-type optical block L-Type optical block...
  • Page 27 SECTION 1 SERVICE INFORMATION 5. 3. 3. Notes on the replacement of the lamp unit Warning Do not replace the lamp unit when it is hot. (Wait at least 1 hour after use.) The inside of the cover can become very hot, take care to avoid burn injuries. •...
  • Page 28 SECTION 1 SERVICE INFORMATION 5. 3. 5. Air filter maintenance Perform maintenance of the air filter in the following case. • The air filter is clogged with dust, causing the filter replacement message to appear on the screen. Attention • Make sure to turn off the power before performing maintenance on the air filter unit. •...

  • Page 29: Troubleshooting

    SECTION 1 SERVICE INFORMATION 6. Troubleshooting 6. 1. Shutdown system This projector provides the shutdown function to set into the standby mode immediately for product safety when the projector has the fan operation error or lamp lightning error. LED indication status Shutdown detection Probable cause OSD warning...

  • Page 30: Lamp Log Data Acquisition Method

    SECTION 1 SERVICE INFORMATION 6. 2. Lamp log data acquisition method 6. 2. 1. Equipment to be used 1. Computer : Use it for getting the lamp log data. 2. Communication cable : D-sub 9pin (male/female RS-232C straight) 3. Service Software : "ServiceVZ570" Service software is downloaded from the projector service homepage. 6. 2. 2. Connection preparations Projector Connection terminals Computer 1.

  • Page 31: Troubleshooting

    SECTION 1 SERVICE INFORMATION 6. 3. Troubleshooting * The letters in the left of inspection items indicate the P.C. Boards related to their respective descriptions. * Please check items with the interlock switch on. ■ Power does not turn ON. ON(G)/STANDBY(R) LED does not light in red) Check the connection of each connector Connect the cables properly AC inlet - P11, P12, P01, P03 - K8R...
  • Page 32 SECTION 1 SERVICE INFORMATION Previous page Confirm that the voltage at pin (2) of connector [P03] changes Check or replace [A] P.C.Board from Low to High when the power is ON. Confirm that the voltage at pin (4) of connector [K8H] changes Check or replace [A] P.C.Board from High to Low when the power is ON.
  • Page 33 SECTION 1 SERVICE INFORMATION ■ No picture or abnormal picture is output Confirm each cable connection Connect the cables securely Confirm the below with a signal other than all black pattern. Follow the section "VIDEO input check" No picture with VIDEO input No picture with RGB1 input Follow the section "RGB1 input check" No picture with RGB2 input Follow the section "RGB2 input check" Follow the section "HDMI1 input check" No picture with HDMI1 input Follow the section "HDMI2 input check"...
  • Page 34 SECTION 1 SERVICE INFORMATION ■ VIDEO input check One of the inputs (HDMI1, HDMI2, RGB1, RGB2) can be dis- played Check the waveform at pin 2 of [J1] Replace [J] P.C.Board Check the cable between [KA1] and [J1] Replace cable Check IC301 and peripheral circuits ■ RGB1 input check One of the inputs (HDMI1,HDMI2, VIDEO) can be displayed One of the inputs (HDMI1,HDMI2) can be displayed Check IC301 and peripheral circuits Input (RGB2) can be displayed Check IC4001,IC5301 and IC4701 and peripheral circuit...
  • Page 35 SECTION 1 SERVICE INFORMATION ■ RGB2 input check One of the inputs (HDMI1,HDMI2, VIDEO) can be displayed One of the inputs (HDMI1,HDMI2) can be displayed Check IC301 and peripheral circuits Input (RGB1) can be displayed Check IC4701 and IC5301 and peripheral circuit Check the output waveform at L1051, L1061, Check L1051, L1061, L1071,Q1003,Q1002,Q1005 and L1071,Q1003,Q1002,Q1005 peripheral circuit...
  • Page 36 SECTION 1 SERVICE INFORMATION ■ [A] P.C.Board operation check Check the clock waveform around IC301 Check IC301, X301 and peripheral circuits X301 : 24MHz When no input,check the waveform around IC301: Check IC301 and peripheral circuits A13, D12, E12, C1, E4, G2, H2 Check the clock waveform around IC401 Check IC404, X402 and peripheral circuits X402 : 24MHz...
  • Page 37 SECTION 1 SERVICE INFORMATION ■ SERIAL IN does not respond Check the cable connection of K20A (SERIAL IN) Connect the connector securely The signal waveform can be detected at pins 10, 12 of IC3801 Check IC3801 and peripheral circuits when the serial command is transmitted. The signal waveform can be detected at pins 5, 6 of KA1 when Replace [J]-P.C.Board the serial command is transmitted.
  • Page 38 SECTION 1 SERVICE INFORMATION ■ No sound Check each cable connection Follow the section "Built-in speaker check" No sound with built-in speaker Follow the section "AUDIO OUT check" No sound with external speakers No sound with built-in and external speakers [ANALOG] Check the connections K50A (AUDIO IN), K30B (AUDIO IN1) Check the cable connection securely [DIGITAL] Check the connections K8001 (HDMI1), K8002 (HDMI2)
  • Page 39 SECTION 1 SERVICE INFORMATION ■ Built-in speaker check Check the waveform at pins 1 and 3 of connector [J2] Check IC001 and peripheral circuits Replace speaker Replace [A]-P.C.Board ■ AUDIO OUT check [ANALOG] Replace the cable Check the connection cable between connectors [KA1] and [J1] Replace [J]-P.C.Board Replace [A]-P.C.Board INF-33...
  • Page 40 SECTION 1 SERVICE INFORMATION INF-34...
  • Page 41 SECTION 2 DISASSEMBLY PROCEDURES Disassembly Procedures Model No. PT-VZ570 series PT-VW530 series PT-VX600 series PT-VX60 CONTENTS SECTION 2 DISASSEMBLY PROCEDURES 1. Parts Locations ......... . . DIS-2 1.1.

  • Page 42: Parts Locations

    SECTION 2 DISASSEMBLY PROCEDURES 1. Parts Locations 1.1. Electrical parts location (P.C.Boards) Board name Function summary Board name Function summary Image processing system / CPU Power supply Signal input terminals Ballast power / Ballast control Remote control receiver Line filter Air flow sensor Temperature sensor (Exhaust air) Temperature sensor (Intake air)

  • Page 43: Mechanical Parts Location

    1.4. Optical parts location G-Polarizer R-Polarizer B-Polarizer Lighting case top Optical block * Lighting case bottom Lens shift unit * Projection lens * Prism beam splitter(PBS) Integrator Integrator lens-out lens-in Iris unit * P rojection lens, lens shift unit and optical block are not supplied separately for PT-VZ570. Only they will be sup- plied as an assemblied one parts. DIS-3...

  • Page 44: Mechanical And Electrical Parts Disassembly

    SECTION 2 DISASSEMBLY PROCEDURES 2. Mechanical and Electrical Parts Disassembly 2.1. Disassembly flow chart * Before Disassembly the projector, turn the projector off and disconnect the power plug from the wall outlet. * To assemble, reverse the disassembly procedures. * When tore off sticky tapes, please use a new thing without reusing it on the occasion of assembling. Completed Product 2.2.

  • Page 45: Air Filter Cover, Air Filter Unit Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.2. Air filter cover, air filter unit removal 1. Open the air filter cover then remove it. 2. Hold the tab of the air filter unit and pull out whole air filter unit. Air filter unit Air filter cover 2.3. Lamp unit and lamp cover removal SMXAA308R0SAA 1.

  • Page 46: Top Cover Unit Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.4. Top cover unit removal SFPDN30100SA- 1. Remove 15 screws-A and take the top cover unit upward off. 2. Remove 1 screw-B and take the lens ring . Top cover unit DEC_sheet _RC DEC dial Lens ring DIS-6...

  • Page 47: A]-P.c.board Unit Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.5. [A]-P.C.Board unit removal XYN3+F6FJ 1. Remove 2 screws-A and 3 screws-B and remove [A]-P.C.Board unit. 2. Remove 2 screws-C and 2 screws-D and separately remove the speaker_holder XYC3+FG10FJK and speaker. 3. R emove 1 screw-E and remove holder dial upward off. SMXAA308R0SAE [A]-P.C.Board unit SFPDN308R0SV- [R]-P.C.Board unit Holder dial Teminal_metal Teminal_cover [J]-P.C.Board [A]-P.C.Board SMXAA00004--- SM2PN306R0SA- XYN3+F6FJ SFPPN306R0SA- DIS-7...

  • Page 48: Lamp House And Lamp Duct Assy Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.6. Lamp house and lamp duct assy removal 1. Remove 2 screws-A and 1 screw-B and remove the lamp_duct_assy. XYC3+FG34FJK 2. Remove 2 screws-C and remove the [C]-P.C.Board. 3. Remove 1 screw-D and remove the lamp socket. 4. Remove 3 screws-E and 2 screws-F and remove the lamp house. SFPDN308R0SV- 5. Remove 1 screw-G and remove the [M3]-P.C.Board. THTD039J Lamp_socket XYC3+FG10FJK [C]-P.C.Board Lamp_duct_assy Lamp_house [M3]-P.C.Board Exhaust_fan_metal Exhaust_fan Lamp_house Top_lamp_intake_duct XYC3+FG34FJK Lamp_fan Lamp_air_guide_plate Bottom_lamp_intake_duct DIS-8...

  • Page 49: Lighting Assy Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.7. Lighting assy removal SFPDN308R0SV- 1. Remove 4 screws-A and remove lighting assy upward off. Lighting assy For PT-VZ570, VW530 IRIS unit IRIS _Shield When removing the iris unit, take the iris with its blades closed. When turning the gear on the iris in the arrow SFPDN258R0SV- direction, the blades of iris will be closed.

  • Page 50: Power Box Assy Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.8. Power box assy removal XYC3+FG10FJK 1. Remove 12 screws-A and 1 screw-B and remove the power_ballast_holder assy. 2. Remove 1 screw-C and remove the [P]-P.C.Board. SFPDN308R0SV- 3. Remove 1 screw-D and remove the Lead_treatment_sheet_3. 4. Remove 2 screws-E and remove the [B]-P.C.Board. 5. Remove 3 screws-F and remove the [K]-P.C.Board. XYN4+J8FJ 6. Remove 1 screw-G and 2 screws-H and remove the AC Inlet. 7. Remove 1 screw-K and remove the thermal fuse. Power_ballast_holder assy [P]-P.C.Board Ballast_sheet2 Lead_treatment_sheet_3 [B]-P.C.Board [K]-P.C.Board_holder Ballast_sheet1 [K]-P.C.Board Thermal fuse Ballast_isolation_sheet AC lnlet Power_shield_metal Top view of the fuse mounting Power_FAN_metal Thermal fuse Power_FAN...

  • Page 51: Top Panel Duct Assy Removal

    SECTION 2 DISASSEMBLY PROCEDURES 2.9. Top panel duct assy removal XYC3+FG10FJK 1. Remove 2 screws-A and remove the earth_metal1, SFPDN308R0SV- earth_metal2,earth_metal3 and lens shift_earth_metal. 2. Remove 1 screw-B and remove the [M2]-P.C.Board. 3. Remove 2 screws-C and 2 screws-D and remove the top panel duct assy. SFPDN30140SV- Lens shift_earth_metal Earth_metal3 [M2]-P.C.Board Earth_metal2 Earth_metal1 Top_panel_duct_assy 2.10. Intake fan removal SFPDN30140SV- 1. Remove 6 screws-A and remove the intake fan1,intake fan2,intake fan3 and intake fan4. 2. Remove 1 screw-B and remove the [M1]-P.C.Board. SFPDN308R0SV- Intake fan2 Intake fan1 Intake fan3...

  • Page 52: Optical Parts Disassembly

    SECTION 2 DISASSEMBLY PROCEDURES 3. Optical Parts Disassembly 3.1. Disassembly flow chart Completed Product 2.4. Top cover unit removal 2.5. [A]-P.C.Board unit removal 2.7. Lighting assy removal 3.2. Projection lens and optical block assy removal 3.2.1 Optical block removal (only for VW530/VX600/VX60) 3.2.2.

  • Page 53: Projection Lens And Optical Block Assy Removal

    1. Loosen 4 hex screws-A and remove the optical block upward. <note> W hen taking the cleaning or replacing the polarizers, we recommend not to remove the optical block from the projection lens. Optical block Note for model PT-VZ570 Do not remove the optical block from the base mounter of the projection lens, doing so may cause degradation of focus per- formance.
  • Page 54 SECTION 2 DISASSEMBLY PROCEDURES 3.2.2 Optical block mounting (only for VW530/VX600/VX60) 1. Mount the optical block onto the base mount as shown in the figure. 2. Gently press bottom part of the optical block in the arrow direction and fix it by tighten 4 hex-screws in the numerical order in the figure.
  • Page 55 SECTION 2 DISASSEMBLY PROCEDURES 2. Cleanly remove the fragment of old adhesive tape on the optical block. 3. Attach 2 adhesive tapes onto the surface of out-going side of a new polarizing plate as shown in the figure. <Note> • The adhesive tapes should be attached within 2.0mm from the edge. After attaching, remove the protection sheet on it. •...
  • Page 56 SECTION 2 DISASSEMBLY PROCEDURES 3.2.4. Lens shift unit disassembly (Only for PT-VW530/VX600/VX60) SM2DN258R0SV- Lens shift screw SBXAA257R8SAA SM2DN203R0SV- Stopper shaft Stopper shaft-A Lens shift screw Washer x 4 Spring shaft x 4 Screws x 4 Mounting lens Holder lens DIS-16...

  • Page 57: Polarizer-In Removal

    SECTION 2 DISASSEMBLY PROCEDURES 3.3. Polarizer-in removal SBXAA256R0SAA 1. R emove each 1 screw-A on the polarizing stopper and remove the stopper and polarizer-in assy upward carefully. Polarizer-in assy 3.4. Condenser lens-out removal SBXAA256R0SAA Condenser lens-out assy Condenser lens-out DIS-17...

  • Page 58: Pbs And Integrators Removal

    SECTION 2 DISASSEMBLY PROCEDURES 3.5. PBS and Integrators removal SM2PB258R0SV- Integrator lens cover Integrator lens shield Integrator_lens_assy Integrator lens-in *Rugged surface Prism beam facing to the PBS splitter(PBS) Marker Cutting edge Integrator lens-out comes to this *Rugged surface Integrator side. facing to the PBS lens-in shield Light mast PBS 3.6.

  • Page 59: Parts Location And Direction In The Lighting Case

    SECTION 2 DISASSEMBLY PROCEDURES 3.7. Parts location and direction in the lighting case When mounting or assembling the parts in the lighting case, the parts must be mounted in the speci- fied location and direction as shown in the figure below. Note: The parts indicated with (*) are mounted by adhesive, therefore, they cannot be replaced individually.

  • Page 60: Cable Reforming

    SECTION 2 DISASSEMBLY PROCEDURES <Cable reforming> Reform the cables as shown in the figure below. Place the cables at the original position after replacing the parts. Ferrite core K8000 Connector Connect to Connector Connect to K8R(Behind) Power [P]-P.C.B Intake fan2 Power fan Intake temp. sensor [M1]-P.C.B K8000 Iris unit Air flow sensor [M2]-P.C.B Intake fan3 Intake fan1 RC [R]-P.C.B K9E(Behind)

  • Page 61: Cleaning Of Optical Parts

    SECTION 2 DISASSEMBLY PROCEDURES 4. Cleaning of Optical Parts 4.1. Note on handling of inorganic polarizer This projector provides high durable inorganic polarizer which has a rib shaped evaporated aluminum on the glass surface. This surface is very delicate. If touching or wiping the surface, the polarizing function will be lost due to damage of the alu- minium rib construction on the surface.

  • Page 62: Cleaning The Internal Parts Of The Optical Block

    SECTION 2 DISASSEMBLY PROCEDURES 4.2. Cleaning the internal parts of the optical block The optical block cannot be disassembled. The optical block is composed of very sensitive parts. There are some parts to bring on the performance down by touching or wiping the surface of parts.

  • Page 63: Cleaning Of The Polarizer-In

    SECTION 2 DISASSEMBLY PROCEDURES 4.3. Cleaning of the polarizer-in ● Polarizer IN removal Remove each1 screw (C)(M2.5x5) and pull up the polarizer IN. <note> Do not remove the polarizer from the holder. ● Polarizer IN cleaning When removing the dust on the surface, use a commercial (inert gas) air spray or air blower to remove them. Never use organic solvents. Follow the cleaning guide below to cleaning up.
  • Page 64 SECTION 3 ADJUSTMENTS Adjustments Model No. PT-VZ570 series PT-VW530 series PT-VX600 series PT-VX60 CONTENTS SECTION 3 ADJUSTMENTS 1. Adjustment Items and Procedures ......ADJ-2 1.

  • Page 65: Section 3 Adjustments

    SECTION 3 ADJUSTMENTS 1. Adjustment Items and Procedures When the following parts are disassembled or replaced, please adjust the items according to the table below.  Need to adjust Need to check Replaced Component Adjustment Item Remarks Con- Optical Polar- [A]- denser P.C.B...
  • Page 66 SECTION 3 ADJUSTMENTS 1. 1. 2. Adjustment procedure 1. Select the internal test pattern signal “All white”. 2. Adjust the adjustment base of condenser lens out unit. 1) If the shading appears on the left or right of the screen, loosen 1 screw A and adjust the slot B by using a slot screwdriver (as shown in Fig.1-1).

  • Page 67: Polarizer Adjustment

    4. Adjust the slot B to obtain the darkest brightness on the screen by using a slot screwdriver. 5 Tighten the screw-A to fix the polarizer holder. 6. Take adjustment for remaining polarizers. ( For PT-VX600/VW530) Fig.2 ( For PT-VZ570) Fig.1 * D isconnect FPC cable Fig.3...
  • Page 68 SECTION 3 ADJUSTMENTS ( For PT-VZ570) 1. 2. 3. Equipment to be used 1. Computer : To set the projector into the polarizer adjuting mode. 2. Communication cable : D-sub 9pin (male/female RS-232C straight) 3. Service Software : "ServiceVZ570" Service software is downloaded from the projector service homepage. 1. 2. 4. Preparation Projector Connection terminals 1. Connect the serial terminals on the projector and the...

  • Page 69: Adjusted Data Transfer

    SECTION 3 ADJUSTMENTS 1. 3. Adjusted data transfer 1. 3. 1. Equipment to be used 1. Computer : Use it for the transfer of backup data. 2. Communication cable : D-sub 9pin (male/female RS-232C straight) 3. Service Software : "ServiceVZ570" Service software is downloaded from the projector service homepage. 1. 3. 2. Connection preparations Projector Connection terminals Computer 1. Connect the serial terminals on the projector and the D-Sub 9p (Female) PC by using a communication cable.
  • Page 70 SECTION 3 ADJUSTMENTS 1. 3. 4. Restore the data (after board replacing) 1. Set the projector to "Normal-Standby" mode (ON(G)/STANDBY(R) indicator is lighting in red). 2. Start up the software "ServiceVZ570.exe" with a PC. 3. Select language and click the [OK] button. 4. 1) Choose the available serial port number on your PC. 2) Choose a model number. 3) Click the [Data] button. 5.

  • Page 71: Serial No. Setting

    SECTION 3 ADJUSTMENTS 1. 4. Serial no. setting 1. 4. 1. Equipment to be used 1. Computer : Use it for the product serial number setting. 2. Communication cable : D-sub 9pin (male/female RS-232C straight) 3. Service Software : "ServiceVZ570" Service software is downloaded from the projector service homepage. 1. 4. 2. Connection preparations 1. Connect the serial terminals on the projector and the Projector Connection terminals Computer PC by using a communication cable.

  • Page 72: Panel Type Setting

    SECTION 3 ADJUSTMENTS 1. 5. Panel type setting 1. 5. 1. Preparation Before taking this setting, confirm the type of optical block (L-Type or R-Type) according to the item "Optical block type check" in the section 1 "Service Information". 1. 5. 2. Setting procedure 1. E nter the service mode (EXTRA OPTION) and select [PANEL TYPE SETTING]. 2. C hange the panel type to [L] or [R] with [ ] buttons to match the optical block type which is installed on the projector.

  • Page 73: White Balance Adjustment

    SECTION 3 ADJUSTMENTS 1. 7. White balance adjustment 1. Input the gray scale gradation pattern. 2. E nter the service mode (EXTRA OPTION) and select [WHITE BALANCE ADJUST] and press [ENTER] button to enter the white balance adjustment mode. 3. Select the adjustment item with [ ] buttons. 4. Adjust the white balance of halftone image on the screen with [ ] buttons.

  • Page 74: Clog Sensor Calibration

    SECTION 3 ADJUSTMENTS 1. 9. Clog sensor calibration 1. 9. 1. Preparation This is to calibrate the clog sensor circuit. • This calibration should be done in the condition that the projector is completely assembled and place on the floor and the adjuster legs are set in the cabinet bottom.

  • Page 75: Electrical Covergence Adjustment (Only For Pt-Vz570)

    SECTION 3 ADJUSTMENTS 1. 11. Electrical covergence adjustment (Only for PT-VZ570) This is a function to correct a convergence by a pixel unit every R/G/B ingredient. Each pixel can be shifted in 1 dot and 2 dots maximum from right to left and up and down.

  • Page 76: Software Update Procedure

    SECTION 3 ADJUSTMENTS 2. Software Update Procedure * The projector supports software updating methods below: • Updating the software via LAN terminal: Main/Network/DIGITAL LINK software 2. 1. Main/network software updating 2. 1. 1. Equipment to be used Computer 1. Computer : Use it for the transfer of software. Projector 2.
  • Page 77 SECTION 3 ADJUSTMENTS 4. A result of the connection confirmation is displayed. "Check: OK" -> Click the [OK] button and step to the next. "Check: NG" -> Check the setting in step 3 5. Click the [load] button which you want to update the software. * Sub CPU software can- not be updated by this tool. Refer to "2.2. Sub CPU software update" section. 6.
  • Page 78 SECTION 3 ADJUSTMENTS 8. Click [OK] button to start updating if the software version is right. 9. During updating, the message "Now updating.." appears and all the LED are blinking. After finishing updating, the mes- sage "Waiting for Projector beboot..." apperas and the projector sets into standby mode. (The LED stops blinking.) Never disconnect the AC cord during updating.

  • Page 79: Sub Cpu Software Update

    SECTION 3 ADJUSTMENTS 2. 2. Sub CPU Software Update 2. 2. 1. Required equipment 1. PC : Use for software transfer 2. C ommunication cable : D-sub 9pin (male/female RS-232C straight) 3. Software&data : Software for sub CPU software& Projector Connection terminals firmware data Computer (Download from the projector service homepage.) D-Sub 9p (Female) 2.

  • Page 80: Section 4 Schematic Diagram

    Important Safety Notice Schematic Diagram Components identified by the international symbol have special characteristics important for safety. When replacing any of these components, use only the manufacturer's specified ones. Model No. PT-VZ570 series ■ Notes PT-VW530 series 1. Resistor PT-VX600 series All the resistors are carbon 1/4W resistors, unless marked as follows.

  • Page 81: Block Diagram

    SECTION 4 SCHEMATIC DIAGRAMS 1. Block Diagram 1.1. Power Supply Block Diagram AC LINE FILTER POWER CORD L602 T611 THERMAL FUSE DB611 F601 SWITCHING 6VSTB RECTIFIER TRANSFORMER IC611 L601 S16.5V CONTROL AC ON/OFF K-P.C.B IC621 MOD FET PFC CONTROL T621 Q613 Q611, Q612 IC622...

  • Page 82: Signal Processing Block Diagram

    SECTION 4 SCHEMATIC DIAGRAMS 1.2. Signal Processing Block Diagram For PT-VZ570 Ether IC8506 dual-purpose IC401 FPGA SUB CPU IC9885 3-Wire J1 K1 4-Wire J2 K2 P2 L2 4-Wire 4-Wire T7 T6 3-Wire T5 T4 HDMI-1 IC8001 PowerKey HDMI-1 HDMI-2 HDMI-2...
  • Page 83 SECTION 4 SCHEMATIC DIAGRAMS For PT-VW535N/VX605N Ether IC8506 dual-purpose IC401 FPGA SUB CPU IC9885 3-Wire J1 K1 4-Wire J2 K2 P2 L2 3-Wire HDMI-1 IC8001 PowerKey HDMI-1 HDMI-2 HDMI-2 IC1051 M24C02 E12\D11\B12 3-Wire RGB1 4-Wire G6/J2/J3/L5 IC4001 EL5308 RGB2 IC1052 Panel Drive M24C02 IC561...

  • Page 84: System Control Block Diagram

    SECTION 4 SCHEMATIC DIAGRAMS 1.3. System Control Block Diagram LAMP_DC_ON S16.5V E4,C1 IC1391 EEPROM SDA0/SCL1 POWER 256Mbi SW_STBY_PWR S -7V A22,E19,B22 9,10,11 IC303 LAN SOCKET MX25L256 3-WIRE A15,B15,A14, FLASH ROM PIC_TEMP_LED B14,C14,E13 380V PIC_POWER_LED IC9885 PIC_LAMP_LED FOR N -SERIES MODE MB95F656EPFT PIC_READY_LED SUBCPU...

  • Page 85: Interconnection Block Diagram

    SECTION 4 SCHEMATIC DIAGRAMS 2. Interconnection Block Diagram K50A JK4002 RGB1-IN K2HA204B0184 AV2-8.4-102KB R-SW VIDEO K1KA30AA0009 Lamp Memory Connecting VS-1.000-X(LF,SN) K1KY06AA0941 HDMI1 IN HDMI2 IN AUDIO_IN IMSA-9851S-06Y905 K8001 K8801 K87C K87B K8002 G4BYB0000009 K1KA04B00273 RGB-OUT K1FY119E0042 SM04B-GHS-TB(LF)(SN) K1FY119E0042 A111989-B-15-T TC-44192-00S151 A111989-B-15-T RGB2-IN K1KA0400273...
  • Page 86 SECTION 4 SCHEMATIC DIAGRAMS 3. Schematic Diagram 3.1. A-P.C. Board (1/2) PC1/PC2 INPUT For PT-VZ570 YCbCr C1001 R1019 D0GA103JA028 R1116 C1045 J0JYC0000346 L8811 K10A_1 F1G1H100A754 D0GDR00JA072 F1J1A106A024 C1027 D0GA330JA028 R1080 Q1001 R1096 D0GA560JA047 C1004 F1G1C104A077 R1125 C1014 R1046 K1ZZ00001589 K10A...
  • Page 87 SECTION 4 SCHEMATIC DIAGRAMS 3.2. A-P.C. Board (2/2) For PT-VZ570 ERJP06F10R0V ERJP06F10R0V DIA-8...
  • Page 88 SECTION 4 SCHEMATIC DIAGRAMS 3.3. A-P.C. Board PC1/PC2 INPUT For PT-VX600/PT-VW530 INTAKE1 INTAKE2 INTAKE3 INTAKE4 LAMP EXHAUST POWER L1301 (1G DDR2) D6833 TEMP WARNING(R) D6831 LAMP REPLACE(Y) FN901 0.6A FN902 0.6A FN903 0.6A FN904 0.6A FN905 0.6A FN906 0.35A FN907 0.35A R1116 C1045 L8811...
  • Page 89 SECTION 4 SCHEMATIC DIAGRAMS D0YAR0000012 R5530 3.4. J-P.C. Board 3.5. C-P.C. Board 3.7. L-P.C. Board 3.9. M2-P.C. Board 3.11. RC-P.C. Board R5039 DGND F1G1A105A047 C5514 D0GA101JA028 L5502 C5527 C5539 C5531 C5506 J0JYC0000348 F1J0J106A020 F1H1A474A098 F1G1C104A077 F1H1H1R0B128 S1.8VD_PW F1G1A105A047 C5518 R5514 F1G1C104A077 C5532 D0GA223JA028...
  • Page 90 SECTION 4 SCHEMATIC DIAGRAMS 3.12. P-P.C. Board (PRIMARY) (SECONDARY) T611 G4DYA0000318 ERX1SJR39E D609 B0EAKR000169 R610 R611 C611 F1K3A331A017 D0GF395Z0001 C612 D707 R612 F2A2W4R7A252 R616 B0ECKM000053 D0GF395Z0001 1 S/OCP D/ST K1KA02A00676 580V R613 D0GN2R2JA034 B1ABDF000013 (LIVE) AC_ON/OFF R721 D0GZR00J0005 Q704 D/ST D0GB104ZA068 DA2J10100L D711...

  • Page 91: Circuit Boards Diagram

    SECTION 4 SCHEMATIC DIAGRAMS 4. Circuit Boards Diagram 4.1. A-P.C. Board <A side> Only for PT-VZ570 C3621 K9880 SC2893 C7814 C7834 R9895 SC2892 R3628 FB3604 IC9885 SC2891 R9890 R4834 R5231 C2904 L3612 C9882 R9876 Q5201 R4831 R7811 R7831 C3623 L3610...
  • Page 92 SECTION 4 SCHEMATIC DIAGRAMS 4.1. A-P.C. Board <B side> Only for PT-VZ570 R7835 IC7831 C7836 R7815 IC7811 C7816 R5298 R7812 C7812 R9903 R5297 R9906 R9909 C5267 IC527 R9898 C7837 R9873 C7839 C7815 R9908 C9878 C5272 C5617 L7831 D7831 R9882 R9881...
  • Page 93 SECTION 4 SCHEMATIC DIAGRAMS 4.1. A-P.C. Board <A side> Only for PT-VW530/VX600/VX60 R9895 L4814 TNPH1110-2 IC9882 R6809 R6886 C4808 R9874 R9878 D6841 94V-0 R9888 C3678 R6823 R6822 C9876 C6803 L3603 L3602 SW6811 D6803 L3601 D6846 R3612 L2897 R3610 L2898 C3605 R6878 R3609 R3608...
  • Page 94 SECTION 4 SCHEMATIC DIAGRAMS 4.1. A-P.C. Board <B side> Only for PT-VW530/VX600/VX60 TNPH1110-2 94V-0 ZD5702 ZD5703 L5704 L5700 R7107 R7106 L5703 Q7104 L5701 L7102 L5705 L5606 Q6001 L5608 L6006 IC8400 R6021 IC601 R6020 R6019 C8400 C6008 R8406 R5750 C8404 C8401 Q7105 R495 C6001...

  • Page 95: P-P.c. Board

    SECTION 4 SCHEMATIC DIAGRAMS 4.2. P-P.C. Board 4.3. C-P.C. Board <A side> <B side> <A side> TNPA6016-1 TNPA6016-1 K87B 4.4. L-P.C. Board <A side> <B side> <B side> 4.5. R-P.C. Board <A side> <B side> DIA-16...

  • Page 96: M1-P.c. Board

    SECTION 4 SCHEMATIC DIAGRAMS 4.6. F-P.C. Board 4.8. M1-P.C. Board <A side> <B side> <A side> <B side> TNPA6018-1 TNPA6018-1 4.9. M2-P.C. Board <A side> <B side> 4.7. J-P.C. Board <A side> <B side> 4.10. M3-P.C. Board <A side> <B side> TNPA6023-1 PTH801 TNPA6023-1...

  • Page 97: Resistor

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST Exploded Views & Parts List Model No. PT-VZ570 series PT-VW530 series PT-VX600 series PT-VX60 CONTENTS SECTION 5 PARTS LIST 1. Exploded views ......... . SPL-2 1.

  • Page 98: Exploded Views

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST 1. Exploded views 1. 1. Top cover assembly 61-1 61-2 61-3 1. 2. [A]/[J]-P.C.Board assembly J-P.C.B A-P.C.B SPL-2...

  • Page 99: Bottom Case-1 Assembly

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST 1. 3. Bottom case-1 assembly C-P.C.B P-P.C.B R-P.C.B K-P.C.B BQ-P.C.B 1. 4. Bottom case-2 assembly M2-P.C.B M1-P.C.B M3-P.C.B 202 (x5) 25-1 25-2 (x5) 25-5 25-6 25-4 25-3 25-5 25-3 25-7 25-4 SPL-3...

  • Page 100: Lighting Block Assembly

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST 1. 5. Lighting block assembly 28-2 28-11 28-12 28-13 28-10 28-6 28-1 28-5 1. 6. Optical block & Projection lens assembly (Only for PT-VW535N/VX606N) 33-1 33-3 33-2 67 (x4) 66 (x4) 220 (x4)

  • Page 101: Parts In The Lighting Block

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST 1. 7. Parts in the lighting block 28-8 28-7 28-9 28-7 28-3 28-3 28-4 28-4 CAUTION: Parts must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disas- sembly” for further instructions. SPL-5...

  • Page 102: Packing

    PT-VZ570, PT-VW530, PT-VX600, PT-VX60 SECTION 5 PARTS LIST 1.8. Packing 312-1 313-1 314-1 315-1 SPL-6...

  • Page 103: Replacement Parts List

    2. Replacement Parts List Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks MECHANICAL PARTS TMKH776 A PRINT SPONGE 3 TMKH787 SPONGE KENSINGTON SLOT TBMA639 FEATURE LABEL TMKZ624 AUDIO SHEET VZ570 TBMA641 FEATURE LABEL 6103519845 DAMPER,BUSH-KG8AC VW530...
  • Page 104 Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks  ■Ａ TXN/99VNNZ CIRCUIT BOARD (A) VZ570  ■Ａ < Packing Parts > TXN/99VMNZ CIRCUIT BOARD (A) VW530  ■Ａ TXN/99VLLZ CIRCUIT BOARD (A) VX600 / VX60K ...
  • Page 105 Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks IC304 C0EBY0001068 L2318 G1C2R2ZA0210 INDUCTOR IC401 C1ZBZ0004892 L2321 G1C1R5ZA0210 INDUCTOR IC510 C1AB00004139 L2891 J0JYC0000346 EMI FILTER IC512 L2892 EMI FILTER C0JBAS000258 J0JBC0000134 IC513 L2897-99 EMI FILTER C0DBAYY01283 J0JYC0000346...
  • Page 106 Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks Q7104,05 D8002,03 B1HFGDA00001 TRANSISTOR B0ZBZ0000158 DIODE Q8002-05 B1GBCFJJ0007 TRANSISTOR D8101 B0BC6R2A0384 DIODE Q8081 B1CFQC000001 TRANSISTOR D8102,03 B0ZBZ0000158 DIODE Q8082 B1ABCG000002 TRANSISTOR FB3601-07 EMI FILTER J0JYC0000069 SC1001 VARISTOR...
  • Page 107 Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks L431 L7831 J0JYC0000346 EMI FILTER G1C6R8ZA0210 INDUCTOR L561-72 J0JYC0000348 EMI FILTER L8001 J0JYC0000346 EMI FILTER L581-88 J0JYC0000348 EMI FILTER L8011-14 EXC28CH900 CHOKE COIL L591,92 J0JYC0000346 EMI FILTER L8511...
  • Page 108 Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks L011,12 G1A330FA0007 COIL L2001 J0HAAC000061 EMI FILTER L2004 J0HABC000009 EMI FILTER L5501 G1C4R7M00016 INDUCTOR ■M3 L5502 EMI FILTER TNPA6023 CIRCUIT BOARD (M3) J0JYC0000348 L5503 EMI FILTER J0JBC0000098 L5613...

This manual is also suitable for:

Pt-vz570dPt-vz570tPt-vw530Pt-vw530dPt-vw530tPt-vx600 ... Show all

Table of Contents