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Hainbuch MAXXOS T211 Operating Instructions Manual

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Operating instructions
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MAXXOS T211
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Summary of Contents for Hainbuch MAXXOS T211

  • Page 1 Operating instructions [incl. installation manual] MAXXOS T211...
  • Page 2 MAXXOS T211 Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...

  • Page 3: Table Of Contents

    MAXXOS T211 Contents General ......................... 7 1.1 Information about this manual ..............7 1.2 Key to symbols ..................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright ......................
  • Page 4 MAXXOS T211 5.1 Use......................28 5.2 Limits of use ....................28 5.2.1 Nomenclature ................28 5.2.2 First limit [workpiece length] ............28 5.2.3 Second limit [workpiece mass] ............. 29 5.2.4 Third limit [clamping length] ............29 5.2.5 Fourth limit [forces] ............... 30 Transport, packaging, storage ................
  • Page 5 MAXXOS T211 Activities after end of production ................ 66 Removal ......................67 10.1 Safe removal ....................67 10.2 Preparing the machine for removal ............69 10.3 Removal of the changing parts ..............69 10.3.1 Removal of the variant x-times with axial screw connection ..70 10.3.2 Removal of the variant x-times with axial screw connection...
  • Page 6 MAXXOS T211 Directory of tables Table 1: Technical data ................22 Table 2: Operating conditions ..............24 Table 3: Nomenclature application limits ............. 28 Table 4: Maximum workpiece mass ............29 Table 5: Screw tightening torques, metric control threads ......38 Table 6: Screw tightening torques for aluminum components .....

  • Page 7: General

    MAXXOS T211 General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.

  • Page 8: Definition Of Terms

    MAXXOS T211 General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.

  • Page 9: Limitation Of Liability

    MAXXOS T211 General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...

  • Page 10: Spare Parts And Accessories

    MAXXOS T211 General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig-  inal manufacturer. WARNING Serious injuries can be caused by incorrect or de- fective clamping elements! ...

  • Page 11: Safety

    No modifications must be made to the product. The operator is wholly and solely responsible for any resultant personal injury and/or damage to materials. Excepted from this are changing parts that HAINBUCH ap- proved explicitly for autonomous machining, but specified limits must never be exceeded.

  • Page 12: Personnel Requirements

    MAXXOS T211 Safety 2.2 Personnel requirements WARNING Serious injuries caused by incorrect handling of the product by insufficiently skilled or trained per- sonnel! All activities must be performed by skilled staff  from the relevant specialist field. WARNING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area! ...

  • Page 13: Intended Use

    MAXXOS T211 Safety Electricians Electricians are trained in the specific task profile for which they are employed, and are familiar with the relevant stand- ards and legislative provisions. Due to their vocational training and experience, electricians can work on electrical systems and can independently iden- tify and avoid potential hazards.
  • Page 14 MAXXOS T211 Safety DANGER Serious injuries caused by misuse of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«  chapter]. Only skilled staff from the appropriate specialist ...

  • Page 15: Personal Protective Equipment

    MAXXOS T211 Safety NOTE Damage to materials caused by incorrect use of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«  chapter].

  • Page 16: Particular Hazards

    MAXXOS T211 Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool.
  • Page 17 MAXXOS T211 Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts!  Do not open guards while the system is operating. During operation, do not reach for rotating and/or  moving parts. Pay attention to the gap dimensions of moving ...

  • Page 18: Other Safety Instructions

    MAXXOS T211 Safety Sharp-edged parts WARNING Serious cut injuries caused by sharp-edged parts and burrs!  All installation of individual parts must be per- formed by skilled staff from the relevant specialist field. Also wear the following items of personal protec- ...
  • Page 19 MAXXOS T211 Safety WARNING Serious injuries caused by reaching into slots and bores!  Never reach into slots or bores. WARNING Serious injuries caused by workpieces dropping or the clamping unit getting released! Only unclamp the workpiece if it is protected ...

  • Page 20: Screws

    MAXXOS T211 Safety NOTE Damage to materials caused by untightening the wrong screws!  Do not open the screws secured with sealing lac- quer. 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in-...

  • Page 21: Environmental Protection

    MAXXOS T211 Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter  the environment accidentally, take immediate re- medial action. If in doubt, notify the relevant municipal authori- ...

  • Page 22: Technical Data

    MAXXOS T211 Technical data 3 Technical data 3.1 General information 7.7- 3.0- Ø 140.0-230.0 18-24 2.0 2.0 0.18 0.26 7000 7.5 27 10/1 37.5 32.8 x 140.0-275.0 8.1- 3.0- Ø 140.0-230.0 20-32 2.0 2.0 0.17 0.26 7000 36 10/1 37.9 32.8...

  • Page 23: Performance Values

    MAXXOS T211 Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values  [see »General information« chapter]. On all products used, do not exceed the lowest of ...

  • Page 24: Speed

    MAXXOS T211 Technical data 3.4 Speed The product is authorized for rotational operation. The maximum speed is written on the product [maximum speed, see »General information« chapter]. DANGER Serious injuries caused by parts being ejected centrifugally due to a non-compliant combination...

  • Page 25: Layout And Function

    MAXXOS T211 Layout and function 4 Layout and function 4.1 Overview and brief description Spindle flange Functional unit Workpiece end-stop Segmented clamping bushing [clamping ele- ment] Tension bolt The spindle flange is mounted on the machine spindle. The clamping device is screwed to the drawtube on the ma- chine tool through the drawtube adapter and is screwed to the spindle flange.

  • Page 26: Accessories Required

    MAXXOS T211 Layout and function 4.2 Accessories required 4.2.1 Spindle flange The spindle flange helps to adapt the clamping device to suit the machine tool. Depending on the scope of delivery, the spindle flange can either be supplied with the unit or provided by the customer.

  • Page 27: Rotating Ms Dock Actuating Unit

    MAXXOS T211 Layout and function 4.3.3 Rotating ms dock actuating unit The actuating unit is used for manual actuation of the MANDO segmented mandrels. 4.3.4 ms dock stationary actuating unit The actuating unit is used for manual actuation of the MANDO segmented mandrels.

  • Page 28: Use And Limits Of Use

    MAXXOS T211 Use and limits of use 5 Use and limits of use 5.1 Use The product is a clamping device that may only be used to clamp a rotationally symmetrical workpiece to enable it to be machined. As well as for its general field of application, this product...

  • Page 29: Second Limit [Workpiece Mass]

    MAXXOS T211 Use and limits of use 5.2.3 Second limit [workpiece mass] The maximum workpiece mass depends on the width across flats and/or on the inner circle diameter of the mandrel tip on the product. Maximum workpiece Width across flats [ ����...

  • Page 30: Fourth Limit [Forces]

    MAXXOS T211 Use and limits of use 5.2.5 Fourth limit [forces] The radial clamping force must exceed its required limit. The required level of radial clamping force required is de- rived from the planned cutting conditions and the resultant machining forces and torques.

  • Page 31: Transport, Packaging, Storage

    MAXXOS T211 Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...

  • Page 32: Symbols On The Packaging

    MAXXOS T211 Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load- ...

  • Page 33: Unpacking And Internal Transportation

    MAXXOS T211 Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table.

  • Page 34: Storage

    MAXXOS T211 Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.

  • Page 35: Installation

    MAXXOS T211 Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by  skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.
  • Page 36 MAXXOS T211 Installation WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.

  • Page 37: Preliminary Remarks

    Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay  attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH.
  • Page 38 MAXXOS T211 Installation Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient �� = 0.12  ������ Tightening torque at screw quality...

  • Page 39: Preparation Of The Machine For Installation

    MAXXOS T211 Installation 7.4 Preparation of the machine for installation Set the machine into set-up mode. INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message. Reduce the operating pressure to a minimum.

  • Page 40: Preparation Of The Product

    MAXXOS T211 Installation 7.5.2 Preparation of the product The product is supplied in assembled condition. The following preparatory steps are needed to install the product. If the prepared air system check on the product is not to be used, continue with a check of the spindle flange and/or the drawtube adapter.
  • Page 41 MAXXOS T211 Installation Unfasten and remove the tension bolt. If the spindle flange and / or the drawtube adapter is installed on the clamping device, the following preparatory steps are needed to install the product. INFORMATION The drawtube adapter may already be installed in the clamping device.
  • Page 42 MAXXOS T211 Installation INFORMATION To install the functional unit on the machine, you need to know if this product can or cannot be aligned. Check the order confirmation. If the clamping device can be aligned, the order confirmation will have a note to this effect.

  • Page 43: Installation Of The Product On An Actuating Unit

    MAXXOS T211 Installation 7.5.3 Installation of the product on an actuating unit INFORMATION Installation / removal of the product is described in the operating instructions for the actuating unit. In addition to these operating instructions, you should also read and follow the operating instructions for the actuating unit.

  • Page 44: Installation Of The Drawtube Adapter

    MAXXOS T211 Installation 7.5.4 Installation of the drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter, it must be installed either on the machine drawtube or in the functional unit. Screw the drawtube adapter into the functional unit us- ing its thread or screw it to the machine drawtube and tighten it down.
  • Page 45 MAXXOS T211 Installation INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning. Fit the spindle flange on the machine spindle. If neces- sary, position the spindle flange over the machine spin- dle using its bore.

  • Page 46: Installation Of A Spindle Flange That Can Be Aligned

    MAXXOS T211 Installation 7.5.6 Installation of a spindle flange that can be aligned Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning.
  • Page 47 MAXXOS T211 Installation Unfasten and remove any lifting gear that may have been required. Remove the mounting aid on a vertically suspended spindle if one was used. Check the face run-out on the test surface of the spindle flange [ideally ≤ 0.005 mm] and, if necessary, correct carefully with a plastic hammer.

  • Page 48: Installation Of The Functional Unit Of An Alignable Clamping Device

    MAXXOS T211 Installation 7.5.7 Installation of the functional unit of an alignable clamping device Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Move the machine drawtube to the front limit stop.
  • Page 49 MAXXOS T211 Installation Turn back the functional unit until the hole patterns on the spindle flange and functional unit are aligned. WARNING Serious crushing injuries caused by improper ma- chine movement during installation! Never reach into the gap between machine tool, ...
  • Page 50 MAXXOS T211 Installation Remove the mounting aid on a vertically suspended spindle if one was used. 10. Check the face run-out on the test surface of the func- tional unit [ideally ≤ 0.003 mm] and, if necessary, correct carefully with a plastic hammer.

  • Page 51: Installation Of The Functional Unit Of A Non-Alignable Clamping Device

    MAXXOS T211 Installation WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the  product and tighten to the specified tightening torque [see nomenclature]. 19. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
  • Page 52 MAXXOS T211 Installation NOTE Damage to materials caused by incorrect installa- tion when using the adapter to check the air sys- tem!  Ensure that the sealing elements do not fall out or get damaged during installation, and apply a thin coat of grease if necessary.
  • Page 53 MAXXOS T211 Installation Screw in the fixing screws on the functional unit and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Unfasten and remove any lifting gear that may have been required. Remove the mounting aid on a vertically suspended spindle if one was used.
  • Page 54 MAXXOS T211 Installation WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the  product and tighten to the specified tightening torque [see nomenclature]. 18. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].

  • Page 55: Installation Of The Clamping Element

    MAXXOS T211 Installation 7.6 Installation of the clamping element Segment clamping bushing [clamping element] Tension bolt INFORMATION Before installing the clamping element, install the changing part if necessary, otherwise it can no longer be installed. As described in the »Preparation of the machine for in- stallation«...
  • Page 56 MAXXOS T211 Installation Fit the segmented clamping bushing to the product. For this, the grooves in the segmented clamping bushing must engage in the ejector pins. WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor-...

  • Page 57: Installation Of The Changing Parts

    MAXXOS T211 Installation 7.7 Installation of the changing parts Changing part variant x-times axial screwed connection Fixing screws, changing part variant x-times axial screw connec- tion Changing part variant x-times axial screw connection bayonet Fixing screws changing part variant x-times axial screw connec-...

  • Page 58: Installation Of The Variant X-Times With Axial Screw Connection

    MAXXOS T211 Installation 7.7.1 Installation of the variant x-times with axial screw connection Place the changing part onto the product. Screw in the changing part fixing screws on the chang- ing part and tighten to the specified tightening torque [see »Screw tightening torques« chapter].

  • Page 59: Installation Of The Variant X-Times With Bayonet Axial Screw Connection

    MAXXOS T211 Installation 7.7.2 Installation of the variant x-times with bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x-times axial screw connection, see »Installation of x-times variant with axial screw connection«.

  • Page 60: Aligning The Clamping Device With The Test Specimen

    MAXXOS T211 Installation Screw in the changing part fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. 7.8 Aligning the clamping device with the test specimen To achieve the greatest possible accuracy, the clamping de- vice must be aligned on the workpiece.

  • Page 61: Commissioning

    MAXXOS T211 Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being...
  • Page 62 MAXXOS T211 Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor!  The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ...

  • Page 63: Checking The Total Stroke

    MAXXOS T211 Commissioning 8.2 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are being tested! Set the machine into set-up mode.  Reduce the operating pressure to a minimum.  Never reach into moving parts.

  • Page 64: Workpiece

    MAXXOS T211 Commissioning Pay attention to the level of actuating force established  to enable the workpiece to be clamped with sufficient clamping force. Do not exceed the maximum actuating force indicated  product. Always take the lowest value of all actuating forces indi- cated for combined products.

  • Page 65: Procedure After A Collision

    MAXXOS T211 Commissioning 8.5 Procedure after a collision In the event of a collision, the product and its components must be checked for cracks and damage before being used again. For this, remove the product from the machine [see »Re- moval of the product«...

  • Page 66: Activities After End Of Production

    MAXXOS T211 Activities after end of production 9 Activities after end of production Move product into release position. Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING...

  • Page 67: Removal

    MAXXOS T211 Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal...
  • Page 68 MAXXOS T211 Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal!  Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap.  Pay attention to the gap dimensions of moving ...

  • Page 69: Preparing The Machine For Removal

    MAXXOS T211 Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message. Reduce the operating pressure to a minimum.

  • Page 70: Removal Of The Variant X-Times With Axial Screw Connection

    MAXXOS T211 Removal INFORMATION To be able to remove the changing part, it may be nec- essary to remove the clamping element first. As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position.

  • Page 71: Removal Of The Variant X-Times With Axial Screw Connection Bayonet

    MAXXOS T211 Removal 10.3.2 Removal of the variant x-times with axial screw connection bayonet Unfasten the fixing screws on the changing body a few turns without removing them. Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening.

  • Page 72: Removal Of The Clamping Element

    MAXXOS T211 Removal Take the changing part off the product. 10.4 Removal of the clamping element Segment clamping bushing [clamping element] Tension bolt As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position.
  • Page 73 MAXXOS T211 Removal Unfasten and remove the tension bolt. Take the segmented clamping bushing off the product. If a different clamping element is to be installed, proceed with installation of the clamping element [see »Installation of the clamping element« chapter].
  • Page 74 MAXXOS T211 Removal WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the  product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].

  • Page 75: Removal Of The Product

    MAXXOS T211 Removal 10.5 Removal of the product Drawtube adapter Spindle flange Fixing screws, spindle flange Transport thread spindle flange Adapter for checking air system Functional unit D1 Fixing screws on functional unit Test surface face run-out spindle flange Test surface axial run-out spindle flange...

  • Page 76: Removal Of The Functional Unit

    MAXXOS T211 Removal WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the  product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
  • Page 77 MAXXOS T211 Removal Unfasten and remove the fixing screws on the functional unit. Using the least possible force and speed, move the drawtube on the machine to its front limit stop [see »Pre- paring the machine for removal« chapter]. INFORMATION...

  • Page 78: Removal Of The Spindle Flange

    MAXXOS T211 Removal WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the  product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].

  • Page 79: Removal Of The Drawtube Adapter

    MAXXOS T211 Removal Take down the spindle flange from the machine spindle. 10.5.4 Removal of the drawtube adapter If the drawtube adapter was mounted on the machine drawtube, use its thread to unscrew and remove it from the machine drawtube.

  • Page 80: Maintenance

    MAXXOS T211 Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals  of the product at all times. It is essential to check the maintenance status of ...

  • Page 81: Maintenance Schedule

    MAXXOS T211 Maintenance 11.2 Maintenance schedule The following sections describe the maintenance work needed to ensure optimum and fault-free operation. If increased levels of wear are detected during regular checks, shorten the maintenance intervals to reflect the ac- tual rate at which signs of wear appear.

  • Page 82: Cleaning

    MAXXOS T211 Maintenance 11.3 Cleaning Drift body Fixing screws drift body Spindle flange Fixing screws, spindle flange Adapter for checking the air system Ring D1 Ring fixing screws Tension bolt Adapter Ejector pins WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product.
  • Page 83 MAXXOS T211 Maintenance NOTE Damage to clamping elements caused by the wrong solvent!  To clean the product, never use a solvent that contains ester, nor a polar solvent. NOTE Damage to materials caused by incorrect installa- tion of sealing elements! Replace missing or damaged sealing elements.

  • Page 84: Visual Inspection

    MAXXOS T211 Maintenance the product« chapter]. Pay attention to the following dur- ing assembly: Replace worn or damaged fixing screws.  Tighten all fixing screws to the specified tightening  torque [see nomenclature and/or »Screw tightening torques« chapter]. When tightening the screws, do so evenly to prevent any distortion under load.

  • Page 85: Lubricating The Product

    MAXXOS T211 Maintenance 11.5 Lubricating the product DANGER Serious injuries caused by workpiece being ejected centrifugally due to insufficient lubrication of the product! Maximum clamping force is reduced by approxi-  mately 20% if lubrication is insufficient. Always comply with the maintenance intervals ...

  • Page 86: Use Of Lubricants

    Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces. For this, the following lubricants are recommended: GP 355 universal grease [see the HAINBUCH product catalogue] Alternatively: Product designa- Lubricants Manufacturer...

  • Page 87: Disposal

    MAXXOS T211 Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...

  • Page 88: Faults

    MAXXOS T211 Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...

  • Page 89: Fault Table

    MAXXOS T211 Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove and clean the clamping Dirt in the parts in element and, if necessary, re- Skilled special- the power flow move, dismantle and clean the clamping device...

  • Page 90: Commissioning After A Fault Has Been Remedied

    MAXXOS T211 Faults Fault Possible cause Remedial action Remedied by Geometry error on the workpiece due Use a suitable clamping element to incorrect type of clamping element Reduce the clamping force to the level applicable for the clamping device and the workpiece...

  • Page 91: Annex

    Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual.
  • Page 92 MAXXOS T211 Annex Order hotline +49 7144.907-333...
  • Page 93 MAXXOS T211 Annex Order hotline +49 7144.907-333...
  • Page 94 MAXXOS T211 Index directory Accessories, needed Layout ..........25 Segmented clamping bushing ..26 Liability ..........9 Accessories, optional Limits of use ........28 Adapter for checking the air system Lubricants ........21, 86 ..........26 hs dock actuating unit ....26 Maintenance schedule ......
  • Page 95 MAXXOS T211 Aluminum components ....38 Transport inspection ......32 Metric control threads ....38 Transportation, internal ..... 33 Spare parts ........10 Type designation ....... 24 Speed ..........24 Storage ..........34 Unpacking ......... 33 Symbols on the packaging ....32 Use ............
  • Page 96 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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