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Related Manuals for Hainbuch ms dock
Summary of Contents for Hainbuch ms dock
- Page 1 Operating instructions [incl. installation manual] ms dock...
- Page 2 Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
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Page 3: Table Of Contents
Contents General ........................ 7 1.1 Information about this manual ..............7 1.2 Key to symbols .................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright ..................... - Page 4 Use ........................26 Transport, packaging, storage ................27 6.1 Safety, transport, packaging, storage ............27 6.2 Symbols on the packaging ................ 28 6.3 Transport inspection.................. 28 6.4 Unpacking and internal transportation............29 6.5 Packaging ....................29 6.6 Storage ..................... 30 6.7 Preservation ....................
- Page 5 Disposal ......................64 Faults ......................... 65 13.1 Procedure with faults................. 65 13.2 Fault table ....................65 13.3 Commissioning after a fault has been remedied ........66 Annex ........................ 67 14.1 Contact ...................... 67 14.2 Manufacturer certification ................67...
- Page 6 Directory of tables Table 1: Technical data ................20 Table 2: Nomenclature for conversion of actuating torque to actuating force ..................... 21 Table 3: Operating conditions ..............22 Table 4: Screw tightening torques, metric control threads ......34 Table 5: Screw tightening torques for aluminum components ....
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Page 7: General
General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times. -
Page 8: Definition Of Terms
General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. -
Page 9: Limitation Of Liability
Infringements oblige the offending party to pay compensa- tion. Without restriction on further claims. 1.6 Scope of delivery The scope of delivery of this product includes: ms dock actuating unit The operating instructions Additionally needed and included as optional items in the scope of delivery: Clamping device ... -
Page 10: Spare Parts And Accessories
General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig- inal manufacturer. WARNING Serious injuries can be caused by incorrect or... -
Page 11: Safety
Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &... - Page 12 Safety NOTE Serious damage to materials caused by incorrect handling of the product by insufficiently skilled or trained personnel! All activities must be performed by skilled staff from the relevant specialist field. This manual name the following skills sets required for vari-...
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Page 13: Intended Use
Safety 2.3 Intended use The product is only intended for installation in a CE-compli- ant machine tool with a separating set of guards. The product is only intended for the type of use described in this manual [see »Use« chapter]. Furthermore, an ex- tended form of use can be agreed contractually between manufacturer and operator. -
Page 14: Personal Protective Equipment
Safety NOTE Material damage caused by misuse of the product! Only use in CE-compliant machine tool with a separating guard. Only use for the disclosed purpose [see »Use« chapter]. Product only to be used by trained specialists in ... -
Page 15: Particular Hazards
Safety Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool. Additional personal When carrying out certain work, additional personal protec- protective equipment tive equipment is required. -
Page 16: Other Safety Instructions
Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts! Do not open guards while the system is operating. During operation, do not reach for rotating and/or moving parts. Pay attention to the gap dimensions of moving ... - Page 17 Safety WARNING Serious injuries caused by snagging body parts on the rotating machine spindle! Never reach into the product while the machine spindle is still rotating. Before working on the product, ensure that the machine spindle is unable to start up.
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Page 18: Screws
Safety 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in- correctly / poor handling! Do not open the screws secured with sealing lac- quer. Screws and threaded pins fitted radially to the ... -
Page 19: Environmental Protection
Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter the environment accidentally, take immediate re- medial action. If in doubt, notify the relevant municipal authori- ... -
Page 20: Technical Data
Technical data 3 Technical data 3.1 General information XXS-4 / A-F 11.5 214 x 159 x 76 36.3 310 x 245 x 96 Table 1: Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the... -
Page 21: Speed
Technical data 3.4 Speed The product was designed for stationary operation. WARNING Serious injuries caused by imbalance during con- tinuous rotational operation! Do not operate the product in continuous rotation. Rotate the product at no more than max. 60 rpm. -
Page 22: Sample Calculation
Technical data 3.5.3 Sample calculation Actuating unit ms dock size XXS-4 / A-F Actuating force Actuating force to be set �� = 21���� ���� Calculation �� ∗ �� 55���� ∗ 21���� ������ ���� �� = = 33����... -
Page 23: Type Designation
Technical data 3.7 Type designation The type designation is on the product and it includes the following indications: Manufacturer Product designation ID number [marked with a # symbol] Build year Maximum actuating force ��... -
Page 24: Layout And Function
Layout and function 4 Layout and function 4.1 Overview and brief description Clamping device Actuating unit The actuating unit provides a support for clamping devices. The actuating unit was designed for stationary operation. The actuating unit is screwed to the spindle flange. -
Page 25: Accessories Required
Layout and function 4.2 Accessories required Clamping devices 4.2.1 The clamping device is secured to the product to adapt it to the machine tool. 4.3 Optional accessories The following optional accessories are available for different sizes of product. -
Page 26: Use
5 Use The product is there solely to support HAINBUCH clamping devices on chip-cutting machine tools. The product can only be used in conjunction with a suitable clamping device from HAINBUCH. The product must only be actuated using the original actu- ation key. -
Page 27: Transport, Packaging, Storage
Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ... -
Page 28: Symbols On The Packaging
Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- ... -
Page 29: Unpacking And Internal Transportation
Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table. -
Page 30: Storage
Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage. -
Page 31: Installation
Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode. -
Page 32: Preliminary Remarks
Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered. -
Page 33: Screw Tightening Torques
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH. -
Page 34: Preparation Of The Machine For Installation
Installation Tightening torque at screw quality [Nm] Thread designa- tion 10.9 12.9 Table 4: Screw tightening torques, metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing aluminum components. Thread designa- Tightening torque... -
Page 35: Installation Of The Product
Installation 7.5 Installation of the product Product Fixing screws on the product Clamping bracket Test surface, product face run-out Test surface, position product INFORMATION The fixing threads for the clamping device can be used as transport threads. As described in the »Preparation of the machine for in- stallation«... -
Page 36: Installation Of The Product On The Machine
Installation 7.5.3 Installation of the product on the machine Depressurize the hydraulic unit. Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Place the product on the machine table. - Page 37 Installation Tighten the product fixing screws to the specified tight- ening torque [see »Screw tightening torques« chapter]. 10. Where required, install the clamping brackets needed on the product and the machine table. 11. Check face run-out on the test surface of the product [ideally ≤...
- Page 38 Installation Repeat the alignment process. Repeat the face run-out test. Order hotline +49 7144.907-333...
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Page 39: Use
8 Use 8.1 Use-related safety WARNING Serious injuries caused by unskilled personnel during the installation / removal of the clamping device! Installation / removal of the clamping device must be performed by skilled specialists from the rele- vant field. - Page 40 WARNING Serious crushing injuries caused by inappropriate machine movement during installation / removal of the clamping device! Machine movements are only permitted in set-up mode during installation and removal of the clamping device. Never reach into the gap.
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Page 41: Installation Of The Clamping Device
NOTE Damage to materials caused by contaminated / unprocessed cooling lubricants! For the product to function properly, in particular for internal flushing with cooling lubricants and/or when using tools with internal flushing, ensure that the cooling lubricant is cleaned / processed, and that it contains no particles measuring >100... - Page 42 If necessary, fit the mounting aid onto a vertically sus- pended spindle. Move the actuating unit into its front limit stop position. INFORMATION If lifting gear needs to be used, rotate the actuating unit and machine spindle to tighten / untighten the clamping device.
- Page 43 Screw the fixing screws into the clamping device and tighten them to their specified tightening torque [see the »Screw tightening torques« chapter]. Unfasten and remove any lifting gear that may have been required. 10. Remove the mounting aid on a vertically suspended spindle if one was used.
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Page 44: Removal Of The Clamping Device
8.3 Removal of the clamping device Clamping device Fixing screws clamping device If a break in production occurs that lasts for more than three days, the clamping device must be removed and stored safely in accordance with the manufacturer's stipulations [see operating instructions for the clamping device]. - Page 45 Unfasten and remove the fixing screws from the clamp- ing device. Move the actuating unit into its front limit stop position. INFORMATION If lifting gear needs to be used, rotate the actuating unit and machine spindle to tighten / untighten the clamping device.
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Page 46: Checking The Total Stroke
8.4 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are being tested! Set the machine into set-up mode. Never reach into moving parts. Pay attention to the gap dimensions of moving ... -
Page 47: Actuation Of The Clamping Device
8.6 Actuation of the clamping device Actuating screw Clamping device Actuating key Special aids required: Actuating key DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in- sufficient! Never completely use up the total stroke of the ... -
Page 48: Move The Clamping Device Into A Rear Limit Stop Position
INFORMATION The actuating wrench is equipped with a spring that presses the actuating wrench out of the product as soon as it is released. INFORMATION To assure uniform tension on the workpiece to tighten the drive, use the torque wrench kit. - Page 49 INFORMATION To clamp the workpiece, tighten the actuating screw down to the actuating torque determined. To release clamping action on the workpiece, turn the actuating screw to its limit stop position. Use the actuating key to turn the actuating screw clock- wise.
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Page 50: Move The Clamping Device Into A Front Limit Stop Position
8.6.2 Move the clamping device into a front limit stop position. Install the actuating key in the actuating screw and hold it firmly. INFORMATION To clamp the workpiece, tighten the actuating screw down to the actuating torque determined. -
Page 51: Procedure After A Collision
Remove the actuating key from the actuating screw and remove it from the working area of the machine. 8.7 Procedure after a collision In the event of a collision, the product and its components must be checked for cracks and damage before being used again. -
Page 52: Activities After End Of Production
Activities after end of production 9 Activities after end of production Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. -
Page 53: Removal
Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal... -
Page 54: Preparing The Machine For Removal
Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ... -
Page 55: Removal Of The Product
Removal 10.3 Removal of the product Product Fixing screws on the product Clamping bracket Test surface, product face run-out Test surface, position product INFORMATION The fixing threads for the clamping device can be used as transport threads. As described in the »Preparing the machine for re- moval«... -
Page 56: Removal Of The Product From The Machine
Removal 10.3.1 Removal of the product from the machine Depressurize the hydraulic unit. Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Where required, remove the clamping brackets from the product and the machine table. - Page 57 Removal Remove the product from the machine table. Order hotline +49 7144.907-333...
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Page 58: Maintenance
Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. It is essential to check the maintenance status of ... -
Page 59: Cleaning
Maintenance 11.3 Cleaning Cover 1 [depending on size] Fixing screws on cover 1 [depending on size] Cover 2 Cover fixing screws 2 Housing D1 Nut cover Rocker Fixing screws on rocker Bearing journal 1 Pin on bearing journal 1... - Page 60 Maintenance NOTE Damage to seals caused by the wrong solvent! To clean the product, never use a solvent that at- tacks and damages the sealing elements in- stalled. Those installed sealing elements can be made of NBR, Viton and PUR materials.
- Page 61 Maintenance To remove the rocker, turn the actuating screw clockwise until the actuating screw no longer en- gages in the thread of the bearing journal. When turning the actuating screw, guide the rocker in a parallel manner.
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Page 62: Visual Inspection
Maintenance 11.4 Visual inspection Perform a daily visual inspection of the product to identify any damage to the product at an early stage. Check the product for cracks and damage. A check is also required to ensure that all fixing screws are tightened down. -
Page 63: Use Of Lubricants
Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces. For this, the following lubricants are recommended: GP 355 universal grease [see the HAINBUCH product catalogue] Alternatively: Product designa- Lubricants Manufacturer... -
Page 64: Disposal
Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ... -
Page 65: Faults
Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«... -
Page 66: Commissioning After A Fault Has Been Remedied
Faults Fault Possible cause Remedial action Remedied by Defective axial See fault »Defective axial strokes strokes in the in the adaptation clamping de- Clamping device clamping device vice« cannot be swapped in or out Connection thread Skilled special-... -
Page 67: Annex
Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual. - Page 68 Annex Order hotline +49 7144.907-333...
- Page 69 Annex Order hotline +49 7144.907-333...
- Page 70 Index directory Accessories, needed Packaging ......... 29 Clamping devices ......25 Performance values ......20 Accessories, special aids Personnel requirements ....11 Key ..........25 Electricians ........12 Torque wrench kit ......25 Hydraulics specialist ..... 12 Pneumatics specialist ....12 Balancing quality .......
- Page 71 Unpacking ......... 29 Warranty ..........10 Order hotline +49 7144.907-333...
- Page 72 HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany Tel. +49 7144.907-0 Fax +49 7144.18826 verkauf@hainbuch.de www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...