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Hainbuch Monteq Operating Instructions Manual

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Operating instructions
[incl. installation manual]
Monteq
EN
Size S / M

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Summary of Contents for Hainbuch Monteq

  • Page 1 Operating instructions [incl. installation manual] Monteq Size S / M...
  • Page 2 Monteq Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...

  • Page 3: Table Of Contents

    Monteq Contents General ........................ 6 1.1 Information about this manual ..............6 1.2 Key to symbols .................... 6 1.3 Definition of terms ..................7 1.3.1 Release setting ................7 1.3.2 Complete clamping reserve ............7 1.4 Limitation of liability ..................8 1.5 Copyright .....................
  • Page 4 Monteq 7.1 Use-related safety ..................25 7.2 Preparation of machine for use ..............26 7.3 Installation of the quick change-over unit ..........26 7.4 Removal of the quick change-over unit ............. 32 7.5 Tests ......................36 7.6 Exceptional inspection ................36 Maintenance ......................
  • Page 5 Monteq Directory of tables Table 1: Technical data ................17 Table 2: Operating conditions ..............17 Table 3: Fault table ..................42 Order hotline +49 7144.907-333...

  • Page 6: General

    Monteq General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.

  • Page 7: Definition Of Terms

    Monteq General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.

  • Page 8: Limitation Of Liability

    Monteq General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...

  • Page 9: Spare Parts And Accessories

    Monteq General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig-  inal manufacturer. NOTE Damage, malfunctions or total failure of the prod-...

  • Page 10: Safety

    Monteq Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &...
  • Page 11 Monteq Safety Skilled specialist Skilled specialists, due to their professional training, knowledge and experience and awareness of applicable pro- visions, are capable of carrying out the work entrusted to them and independently to identify and avoid potential haz- ards. Specialist / empowered person for lifting gear and load...

  • Page 12: Intended Use

    Monteq Safety For the selection of personnel, pay attention to the stipula- tions applicable at the place of work governing age and spe- cific vocational requirements. 2.3 Intended use The lifting equipment is intended for the installation / re- moval of clamping devices. It must not remain in the ma- chine tool but must instead be removed before the start of machining.

  • Page 13: Personal Protective Equipment

    Monteq Safety NOTE Damage to materials caused by incorrect use of the product!  Never use in a machine while it is operating. Only use for the type of use indicated [see »Use«  chapter]. Only skilled staff from the appropriate specialist ...

  • Page 14: Particular Hazards

    Monteq Safety Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool. Additional personal When carrying out certain work, additional personal protec- protective equipment tive equipment is required.

  • Page 15: Other Safety Instructions

    Monteq Safety Improper use WARNING Serious injuries caused by dropping parts ejected when lifting equipment is used improperly!  Do not exceed the maximum suspended load. Remove damaged lifting equipment immediately  to prevent it from continuing to be used [see »Fault table«...

  • Page 16: Functionality

    Monteq Safety 2.8 Functionality WARNING Serious injuries caused by severe contamination of the product! Always comply with the cleaning instructions and  intervals [see »Cleaning« chapter]. 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis-...

  • Page 17: Technical Data

    Monteq Technical data 3 Technical data 3.1 General information 224.0 90.0 320.0 90.0 17.0 Table 1: Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values ...

  • Page 18: Type Designation

    Monteq Technical data 3.4 Type designation The type designation is on the product and it includes the following indications: Manufacturer  Product designation   ID number [marked with a # symbol] Build year  Maximum suspended load [ ���� ] ...

  • Page 19: Layout And Function

    Monteq Layout and function 4 Layout and function 4.1 Overview and brief description Locking ball pin [captive connection with bracket] Bracket Cover Weight relocation scale Carriage Water spirit level Ring bolt Towing fixture, sprung Weight relocation adjust- ing screw Detent pawl...

  • Page 20: Use And Limits Of Use

    Use and limits of use 5 Use and limits of use 5.1 Use This product serves only to lift and centre HAINBUCH quick change-over units / quick change-over adapters in a hori- zontal orientation. The product can only be used on a suitable quick change- over unit / a suitable quick change-over adapter from HAIN- BUCH.

  • Page 21: Transport, Packaging, Storage

    Monteq Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...

  • Page 22: Symbols On The Packaging

    Monteq Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load-  bearing equipment and lifting tackle.

  • Page 23: Unpacking And Internal Transportation

    Monteq Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. The product is packaged in a stable position, and it has a ring bore for transportation. Attach end-stop chain in the ring bolt and the crane hook.

  • Page 24: Storage

    Monteq Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.

  • Page 25: Use

    CAUTION Serious crushing injuries caused by improper use of the Monteq unit! Never reach into the movement range of the  bracket. Order hotline +49 7144.907-333...

  • Page 26: Preparation Of Machine For Use

    Monteq 7.2 Preparation of machine for use Set the machine into set-up mode. Reduce the operating pressure to a minimum. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. 7.3 Installation of the quick change-over unit...
  • Page 27 Monteq Remove the ball locking pin by actuating the relevant button on the face end. INFORMATION Depending on the version of quick change-over adapter, its bores in the groove can be equipped with a spring-loaded protective cover. Install the load-carrying equipment in the relevant...
  • Page 28 Monteq DANGER Serious injuries caused by improper installation of the Monteq unit! Before lifting the load, check to ensure that the  ball locking pins are engaged correctly. Ensure that only the quick change-over unit is be-  ing lifted.
  • Page 29 Monteq INFORMATION Mark the position of the quick change-over unit for re- moval. NOTE Damage to materials caused by a defective end- stop on the machine adapter during installation / removal of the quick change-over unit! If the operating instructions for the quick change- ...
  • Page 30 Monteq 13. Fit the quick change-over unit to the machine adapter so that the mark on the quick change-over unit is aligned with the »OPEN« mark on the machine adapter. 14. Twist the quick change-over unit to face the machine adapter so that the mark on the quick change-over unit is aligned with the »CLOSED«...
  • Page 31 Monteq 18. With the help of the detent pawl, lock the center of the bracket. 19. Remove the ball locking pin by actuating the relevant button on the face end. 20. Remove the lifting gear from the clamping element and from the working area of the machine.

  • Page 32: Removal Of The Quick Change-Over Unit

    Monteq 7.4 Removal of the quick change-over unit Weight relocation adjusting screw Detent pawl Locking ball pin Quick change-over unit As described in the »Preparing the machine for use« chapter, prepare for the following steps. Move the machine adapter to its front end-stop.
  • Page 33 Monteq Remove the ball locking pin by actuating the relevant button on the face end. INFORMATION Depending on the version of quick change-over adapter, its bores in the groove can be equipped with a spring-loaded protective cover. Install the load-carrying equipment in the relevant...
  • Page 34 DANGER Serious injuries caused by improper installation of the Monteq unit! Before lifting the load, check to ensure that the  ball locking pins are engaged correctly.
  • Page 35 Monteq 13. Disconnect the combination from the machine adapter. 14. With the help of the detent pawl, lock the center of the bracket. 15. Use the crane to move the combination to the storage location of the quick change-over unit and set down se- curely.

  • Page 36: Tests

    Monteq 7.5 Tests NOTE Serious damage to, or destruction of, the machine tool and the workpiece caused by damaged, in- complete or incorrectly installed products! Only install undamaged and complete products  properly. If in doubt, contact the manufacturer. ...

  • Page 37: Maintenance

    Monteq Maintenance 8 Maintenance 8.1 Maintenance safety WARNING Serious injuries caused by parts dropping! Maintain the inspection, maintenance and clean-  ing intervals of the product at all times. WARNING Serious injuries caused by the release of stored energy! The towing fixture must not be opened.

  • Page 38: Inspection

    Spring function in balance  Stopping function of the carriage   Bracket does not scrape the cover [only Monteq S] If one of these points is not satisfied, the product must be maintained by the manufacturer. 8.4 Cleaning WARNING...

  • Page 39: Visual Inspection

    Monteq Maintenance Clean all surfaces on the product that can be accessed without disassembly, using an ester-free, non-polar cleaning agent and a soft, lint-free, tear-resistant cloth, wiping away all oil and grease residue and checking for visual signs of damage.

  • Page 40: Disposal

    Monteq Disposal 9 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...

  • Page 41: Faults

    Monteq Faults 10 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact« chap- ter]. 10.1 Procedure with faults...

  • Page 42: Fault Table

    Wear on the sliding the cover [only Replacement of the sliding guide HAINBUCH guide Monteq S] Table 3: Fault table 10.3 Commissioning after a fault has been remedied After the fault has been remedied, perform the following steps to recommission it: Reset the emergency stop equipment.

  • Page 43: Annex

    Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 11.2 Conformity declaration The conformity declaration is supplied with the product and with its manual.
  • Page 44 Monteq Annex Order hotline +49 7144.907-333...
  • Page 45 Monteq Annex Order hotline +49 7144.907-333...
  • Page 46 Monteq Annex Order hotline +49 7144.907-333...
  • Page 47 Monteq Index directory Hydraulics specialist ..... 11 Brief description ........ 19 Pneumatics specialist ....11 Skilled specialist ......11 Cleaning ..........38 Trainees ........11 Copyright ..........8 Preservation ........24 Protective equipment Definition of terms ....... 7 Hair net ......... 14 Hard hat ........
  • Page 48 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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