Hainbuch MANDO Adapt T212 Operating Instructions Manual
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Hainbuch MANDO Adapt T212 Operating Instructions Manual

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Operating instructions
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MANDO Adapt T212
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Summary of Contents for Hainbuch MANDO Adapt T212

  • Page 1 Operating instructions [incl. installation manual] MANDO Adapt T212 Size 0 - 7...
  • Page 2 MANDO Adapt T212 Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...

  • Page 3: Table Of Contents

    MANDO Adapt T212 Contents General ........................ 7 1.1 Information about this manual ..............7 1.2 Key to symbols .................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright .....................
  • Page 4 MANDO Adapt T212 5.2.3 Second limit [workpiece mass] ............ 32 5.2.4 Third limit [clamping length] ............32 5.2.5 Fourth limit [forces] ..............32 Transport, packaging, storage ................34 6.1 Safety, transport, packaging, storage ............34 6.2 Symbols on the packaging ................ 35 6.3 Transport inspection..................
  • Page 5 MANDO Adapt T212 10.3.2 Removal of the variant x-times with axial screw connection bayonet ..................78 10.3.3 Removal of the variant with direct screw connection ....79 10.3.4 Removal of the central variant with axial screw connection ..80 10.4 Removal of the clamping element ............. 82 10.5 Removal of the product ................
  • Page 6 MANDO Adapt T212 Directory of tables Table 1: Technical data ................25 Table 2: Operating conditions ..............28 Table 3: Nomenclature application limits ............ 31 Table 4: Maximum workpiece mass ............32 Table 5: Screw tightening torques, metric control threads ......41 Table 6: Screw tightening torques for aluminum components ....

  • Page 7: General

    MANDO Adapt T212 General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.

  • Page 8: Definition Of Terms

    MANDO Adapt T212 General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.

  • Page 9: Limitation Of Liability

    MANDO Adapt T212 General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...

  • Page 10: Spare Parts And Accessories

    MANDO Adapt T212 General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig-  inal manufacturer. WARNING Serious injuries can be caused by incorrect or de-...

  • Page 11: Warranty Terms

    MANDO Adapt T212 General 1.8 Warranty terms The warranty terms are included in the manufacturer's Gen- eral Terms & Conditions of Business. Order hotline +49 7144.907-333...

  • Page 12: Safety

    No modifications must be made to the product. The operator is wholly and solely responsible for any resultant personal injury and/or damage to materials. Excepted from this are changing parts that HAINBUCH ap- proved explicitly for autonomous machining, but specified limits must never be exceeded.

  • Page 13: Personnel Requirements

    MANDO Adapt T212 Safety DANGER Serious injuries caused by parts being ejected centrifugally after defective setting of the ma- chine!  Set up the end-stop requests by the machine tool on the product involved. On a regular basis, check the end-stop requests ...

  • Page 14: Intended Use

    MANDO Adapt T212 Safety Hydraulics specialist Hydraulics specialists are trained in the specific task profile for which they are employed, and are familiar with the rele- vant standards and legislative provisions. Due to their vocational training and experience, hydraulics specialists can work on hydraulic systems and can inde- pendently identify and avoid potential hazards.
  • Page 15 MANDO Adapt T212 Safety Never exceed the technical values stipulated for the product [see »General information« and »Operating conditions« chapters]. Furthermore, never exceed the limits for use of the product [see »Limits of use« chapter]. Maintain the product at regular intervals [see »Maintenance schedule«...

  • Page 16: Personal Protective Equipment

    MANDO Adapt T212 Safety NOTE Damage to materials caused by incorrect use of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use with compatible products.  Only use for the type of use indicated [see »Use«...

  • Page 17: Particular Hazards

    MANDO Adapt T212 Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool.
  • Page 18 MANDO Adapt T212 Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts!  Do not open guards while the system is operating. During operation, do not reach for rotating and/or  moving parts. Pay attention to the gap dimensions of moving ...

  • Page 19: Other Safety Instructions

    MANDO Adapt T212 Safety Sharp-edged parts WARNING Serious cut injuries caused by sharp-edged parts and burrs!  All installation of individual parts must be per- formed by skilled staff from the relevant specialist field. Also wear the following items of personal protec- ...
  • Page 20 MANDO Adapt T212 Safety WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
  • Page 21 MANDO Adapt T212 Safety CAUTION Cut injuries caused by sharp edges and burrs re- sulting from wear and/or repeated rework!  Remove sharp edges and burrs. If necessary, replace worn components with gen-  uine parts made by the manufacturer.

  • Page 22: Screws

    MANDO Adapt T212 Safety 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in- correctly / poor handling! Do not open the screws secured with sealing lac-  quer. Screws and threaded pins fitted radially to the ...

  • Page 23: Environmental Protection

    MANDO Adapt T212 Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter  the environment accidentally, take immediate re- medial action.

  • Page 24: Technical Data

    MANDO Adapt T212 Technical data 3 Technical data 3.1 General information Ø 125.0 x 135.0 7000 Ø 125.0 x 138.0 7000 20-28 1.5 0.4 Ø 145.0 x 141.5 6000 42 10/1 Ø 160.0 x 138.0 5500 10.7 Ø 215.0 x 152.5...
  • Page 25 MANDO Adapt T212 Technical data Ø 160.0 x 160.0 5500 11.4 Ø 215.0 x 174.5 5000 50-80 2.0 0.5 Ø 145.0 x 170.5 6000 50-80 1.5 0.5 Ø 160.0 x 170.5 5500 105 10/1 100 50-80 2.0 0.5 12.2 Ø 215.0 x 181.5...

  • Page 26: Performance Values

    MANDO Adapt T212 Technical data INFORMATION When necessary, the conversion of actuating force �� ���� on the corresponding type of actuation for the basic clamping device is described in the operating instruc- tions for the basic clamping device [see operating in- structions for the basic clamping device].

  • Page 27: Balancing Quality

    MANDO Adapt T212 Technical data 3.3 Balancing quality The product is balanced before leaving the factory [balanc- ing quality - see »General information« chapter]. DANGER Serious injuries caused by parts being ejected centrifugally if products are not balanced cor- rectly! Do not clamp rotationally symmetrical work- ...

  • Page 28: Operating Conditions

    MANDO Adapt T212 Technical data 3.5 Operating conditions Indication Value Unit Ambient temperature range 15 - 65 °C ≤ 80 Workpiece temperature °C ≤ 80 Humidity Table 2: Operating conditions 3.6 Type designation The type designation is on the product and it includes the...

  • Page 29: Layout And Function

    MANDO Adapt T212 Layout and function 4 Layout and function 4.1 Overview and brief description Basic clamping device Adaptation clamping de- vice Rotary extractor sleeve / workpiece end-stop Coupling ring Segmented clamping bushing [clamping ele- ment] The adaptation clamping device is intended to convert exter- nal into internal stresses.

  • Page 30: Accessories Required

    MANDO Adapt T212 Layout and function 4.2 Accessories required 4.2.1 Basic clamping device The basic clamping device supports the adaptation clamping device. 4.2.2 Segmented clamping bushing The segmented clamping bushing is manufactured with a customer-specified clamping diameter. 4.2.3 Workpiece end-stop The workpiece end-stop is produced with an end-stop di- mension that reflects customer wishes.

  • Page 31: Use And Limits Of Use

    The product can only be used in combination with a suitable basic clamping device from HAINBUCH. As well as for its general field of application, this product was designed and developed for use, when necessary, in a specific and documented application [see clamping situa- tion drawing or order confirmation].

  • Page 32: Second Limit [Workpiece Mass]

    MANDO Adapt T212 Use and limits of use 5.2.3 Second limit [workpiece mass] The maximum mass of workpiece depends on the cutting cir- cle diameter of the mandrel tip on the product. Maximum workpiece Cutting circle diame- [ ���� ] mass ��...
  • Page 33 MANDO Adapt T212 Use and limits of use The clamping forces must be adapted to reflect the work- piece materials. The torque exerted on the clamping device during machining of the workpiece must never exceed the maximum level of transmissible torque resulting from the radial clamping force.

  • Page 34: Transport, Packaging, Storage

    MANDO Adapt T212 Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...

  • Page 35: Symbols On The Packaging

    MANDO Adapt T212 Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load- ...

  • Page 36: Unpacking And Internal Transportation

    MANDO Adapt T212 Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table.

  • Page 37: Storage

    MANDO Adapt T212 Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.

  • Page 38: Installation

    MANDO Adapt T212 Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by  skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.

  • Page 39: Preliminary Remarks

    MANDO Adapt T212 Installation WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.

  • Page 40: Screw Tightening Torques

    Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay  attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH.
  • Page 41 MANDO Adapt T212 Installation Tightening torque at screw quality [Nm] Thread designa- tion 10.9 12.9 Table 5: Screw tightening torques, metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing aluminum components. Thread designa-...

  • Page 42: Preparation Of The Machine For Installation

    MANDO Adapt T212 Installation Tightening torque Size of the product [Nm] Table 7: Screw tightening torques for the screw plug, dependent on the size of the product Screw plug The following table contains the screw tightening torques for securing the screw plug, dependent on the size of the prod- uct.
  • Page 43 MANDO Adapt T212 Installation INFORMATION Before installation of the adaptation clamping device, the base end-stop must be removed from the basic clamping device. Remove the changing parts from the basic clamping de- vice [see operating instructions for the basic clamping device].
  • Page 44 MANDO Adapt T212 Installation Fit the adaptation ring onto the basic clamping device. Screw in the adaptation ring fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...

  • Page 45: Installation Of The Product

    MANDO Adapt T212 Installation 7.6 Installation of the product Coupling slider Screw plug Adaptation clamping device C1 Fixing screws adaptation clamping device Screw plug Coupling ring Twist-off sleeve / workpiece end-stop Retaining screws on twist-off sleeve / workpiece end-stop As described in the »Preparation of the machine for in- stallation«...

  • Page 46: Function Check Of The Coupling Range Of The Product

    MANDO Adapt T212 Installation 7.6.2 Function check of the coupling range of the product Check that the coupling range function on the product. Unfasten and remove the screw plug. Tighten the screw plug to its limit stop. Unfasten the locking screw to its limit stop. Pay attention to movement of the coupling slider.
  • Page 47 MANDO Adapt T212 Installation Check the movement of all coupling sliders. When un- screwing the screw plug, all coupling sliders must move inwards automatically. Install the screw plug and tighten it to the specified tight- ening torque [see »Screw tightening torques« chapter].
  • Page 48 MANDO Adapt T212 Installation Check the movement of all coupling sliders. When screwing in the screw plug, all coupling sliders must move outwards automatically. Size of the basic clamping Minimum dimension �� [����] device 16.7 Minimum size �� of the coupling slider Table 9: Check the test dimension ��...

  • Page 49: Preparation Of The Product

    MANDO Adapt T212 Installation Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter]. If the coupling slider does not move inwards automatically and/or if the minimum dimension limit is crossed, the product must be cleaned [see »Cleaning«...
  • Page 50 MANDO Adapt T212 Installation Unfasten the locking screw to its limit stop. The following preparatory steps are needed to install the product if the coupling ring and the rotary extractor sleeve / the workpiece end-stop are already installed. Order hotline +49 7144.907-333...
  • Page 51 MANDO Adapt T212 Installation WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation! The coupling ring must never be installed without  the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...
  • Page 52 MANDO Adapt T212 Installation Unfasten and remove the screw plug. Unfasten the locking screw to its limit stop. Order hotline +49 7144.907-333...

  • Page 53: Installation Of The Adaptation Clamping Device

    MANDO Adapt T212 Installation 7.6.4 Installation of the adaptation clamping device Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Move the basic clamping device into its release position.
  • Page 54 MANDO Adapt T212 Installation Install the screw plug and tighten it to the specified tight- ening torque [see »Screw tightening torques« chapter]. Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter].
  • Page 55 MANDO Adapt T212 Installation WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation! The coupling ring must never be installed without  the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...

  • Page 56: Installation Of The Clamping Element

    MANDO Adapt T212 Installation 11. Install the rotary extractor sleeve / the workpiece end- stop over the coupling ring on the product [see »Instal- lation of the changing parts« chapter]. 7.7 Installation of the clamping element Screw plug Segment clamping bushing [clamping element]...
  • Page 57 MANDO Adapt T212 Installation INFORMATION To install the clamping element, the rotary extractor sleeve / the workpiece end-stop and the coupling ring must be removed [see »Preparation of the product« chapter]. Move the clamping device into release position. If a changing aid is included in the scope of delivery, un- fasten and remove the screw plug.
  • Page 58 MANDO Adapt T212 Installation CAUTION Injuries caused by falling clamping element when installed / removed incorrectly! Secure the clamping element to prevent it from  falling out. If a changing aid is included in the scope of deliv-  ery, use it to secure the clamping element.
  • Page 59 MANDO Adapt T212 Installation WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation! The coupling ring must never be installed without  the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...
  • Page 60 MANDO Adapt T212 Installation Install the rotary extractor sleeve / the workpiece end- stop over the coupling ring on the product [see »Instal- lation of the changing parts« chapter]. Unfasten and remove the changing aid, which is used where necessary.

  • Page 61: Installation Of The Changing Parts

    MANDO Adapt T212 Installation Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter]. 7.8 Installation of the changing parts Changing part variant x-times axial screwed connection Fixing screws, changing part variant x-times axial screw connec-...
  • Page 62 MANDO Adapt T212 Installation Screw plug Changing part variant, direct screw connection Changing part variant central axial screw connection Fixing screws, changing part variant, central, axial screw connec- tion DANGER Serious injuries caused by workpieces being ejected centrifugally if the coupling ring is not se- cured properly! ...

  • Page 63: Installation Of The Variant X-Times With Axial Screw Connection

    MANDO Adapt T212 Installation 7.8.1 Installation of the variant x-times with axial screw connection Place the changing part onto the product. Screw in the changing part fixing screws on the chang- ing part and tighten to the specified tightening torque [see »Screw tightening torques«...

  • Page 64: Installation Of The Variant X-Times With Bayonet Axial Screw Connection

    MANDO Adapt T212 Installation 7.8.2 Installation of the variant x-times with bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x-times axial screw connection, see »Installation of x-times variant with axial screw connection«.

  • Page 65: Installation Of The Variant, Screwed Directly

    MANDO Adapt T212 Installation Screw in the changing part fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. 7.8.3 Installation of the variant, screwed directly Unfasten and remove the screw plug. Order hotline +49 7144.907-333...

  • Page 66: Installation Of The Central Variant With Axial Screw Connection

    MANDO Adapt T212 Installation Screw the changing part into the product using its thread, and tighten it down. 7.8.4 Installation of the central variant with axial screw connection Unfasten and remove the screw plug. Order hotline +49 7144.907-333...
  • Page 67 MANDO Adapt T212 Installation Place the changing part onto the product. Screw in the changing part fixing screw and tighten it to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...

  • Page 68: Commissioning

    MANDO Adapt T212 Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being...

  • Page 69: Checking The Total Stroke

    MANDO Adapt T212 Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor!  The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ...

  • Page 70: Tests

    MANDO Adapt T212 Commissioning Prior to commissioning, check the complete stroke to ensure that there is sufficient reserve stroke and opening stroke. For this, the same measurement of the moving part must be performed at fixed points in front and rear limit positions.

  • Page 71: Workpiece

    MANDO Adapt T212 Commissioning Conduct a clamping force measurement.  8.4 Workpiece DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in- sufficient! Never utilize the full clamping reserve.  Do not exceed the permitted maximum clamping ...

  • Page 72: Activities After End Of Production

    MANDO Adapt T212 Activities after end of production 9 Activities after end of production Move product into release position. Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood.

  • Page 73: Removal

    MANDO Adapt T212 Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal...
  • Page 74 MANDO Adapt T212 Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal!  Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap.  Pay attention to the gap dimensions of moving ...

  • Page 75: Preparing The Machine For Removal

    MANDO Adapt T212 Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. Reduce the operating pressure to a minimum. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. Remove operating and auxiliary materials as well as re- maining processing materials and dispose of them in an environmentally responsible manner.
  • Page 76 MANDO Adapt T212 Removal Screw plug Changing part variant, direct screw connection Changing part variant central axial screw connection Fixing screws, changing part variant, central, axial screw connec- tion DANGER Serious injuries caused by workpieces being ejected centrifugally if the coupling ring is not se- cured properly! ...

  • Page 77: Removal Of The Variant X-Times With Axial Screw Connection

    MANDO Adapt T212 Removal 10.3.1 Removal of the variant x-times with axial screw connection Unfasten and remove the fixing screws on the changing part. Take the changing part off the product. Order hotline +49 7144.907-333...

  • Page 78: Removal Of The Variant X-Times With Axial Screw Connection Bayonet

    MANDO Adapt T212 Removal 10.3.2 Removal of the variant x-times with axial screw connection bayonet Unfasten the fixing screws on the changing body a few turns without removing them. Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening.

  • Page 79: Removal Of The Variant With Direct Screw Connection

    MANDO Adapt T212 Removal Take the changing part off the product. 10.3.3 Removal of the variant with direct screw connection Unscrew the changing part from the product using its thread. Order hotline +49 7144.907-333...

  • Page 80: Removal Of The Central Variant With Axial Screw Connection

    MANDO Adapt T212 Removal Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter]. 10.3.4 Removal of the central variant with axial screw connection Unfasten and remove the fixing screw on the changing part.
  • Page 81 MANDO Adapt T212 Removal Take the changing part off the product. Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter]. Order hotline +49 7144.907-333...

  • Page 82: Removal Of The Clamping Element

    MANDO Adapt T212 Removal 10.4 Removal of the clamping element Screw plug Segment clamping bushing [clamping element] Coupling ring Twist-off sleeve / workpiece end-stop D1 Retaining screws on twist-off sleeve / workpiece end-stop Changing aid Special aids needed: If necessary, use a changing aid [depending on size] ...
  • Page 83 MANDO Adapt T212 Removal CAUTION Injuries caused by falling clamping element when installed / removed incorrectly! Secure the clamping element to prevent it from  falling out. If a changing aid is included in the scope of deliv-  ery, use it to secure the clamping element.
  • Page 84 MANDO Adapt T212 Removal WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation! The coupling ring must never be installed without  the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...
  • Page 85 MANDO Adapt T212 Removal Unfasten and remove the changing aid, which is used where necessary, and secure the segmented clamping bushing to prevent it from falling out. Take the segmented clamping bushing off the product. Order hotline +49 7144.907-333...
  • Page 86 MANDO Adapt T212 Removal Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter]. If a different clamping element is to be installed, proceed with installation of the clamping element [see »Installation of the clamping element«...
  • Page 87 MANDO Adapt T212 Removal WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation!  The coupling ring must never be installed without the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...

  • Page 88: Removal Of The Product

    MANDO Adapt T212 Removal 11. Install the rotary extractor sleeve / the workpiece end- stop over the coupling ring on the product [see »Instal- lation of the changing parts« chapter]. 10.5 Removal of the product Coupling slider Screw plug Adaptation clamping device...

  • Page 89: Removal Of The Adaptation Clamping Device

    MANDO Adapt T212 Removal 10.5.1 Removal of the adaptation clamping device INFORMATION To remove the product, the rotary extractor sleeve and the coupling ring must be removed [see »Removal of the clamping element« chapter]. Attach any lifting gear that may be required.
  • Page 90 MANDO Adapt T212 Removal Unfasten and remove the fixing screws on the adapta- tion clamping device. Remove the adaptation clamping device from the basic clamping device. Order hotline +49 7144.907-333...
  • Page 91 MANDO Adapt T212 Removal Install the screw plug and tighten it to the specified tight- ening torque [see »Screw tightening torques« chapter]. Screw in the screw plug and tighten to the specified tightening torque [see »Screw tightening torques« chap- ter].
  • Page 92 MANDO Adapt T212 Removal WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation! The coupling ring must never be installed without  the rotary extractor sleeve / the workpiece end- stop. If installation / removal work is interrupted, either ...
  • Page 93 MANDO Adapt T212 Removal 11. Install the rotary extractor sleeve / the workpiece end- stop over the coupling ring on the product [see »Instal- lation of the changing parts« chapter]. If the adaptation clamping device was installed on a basic clamping device other than SPANNTOP mini, no further steps are needed.
  • Page 94 MANDO Adapt T212 Removal Unfasten and remove the fixing screws on the adapta- tion ring. Remove the adaptation ring from the basic clamping de- vice. Order hotline +49 7144.907-333...

  • Page 95: Maintenance

    MANDO Adapt T212 Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals  of the product at all times. It is essential to check the maintenance status of ...

  • Page 96: Cleaning

    MANDO Adapt T212 Maintenance Interval Maintenance work Clean the clamping element, clamping taper and coupling area [see »Cleaning« chapter] Completely clean the product [see »Cleaning« chapter] six-monthly or after 3000 operating hours* Lubricate the product [see »Lubricating the product« chapter] with storage See »Storage«...
  • Page 97 MANDO Adapt T212 Maintenance WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation!  Never use compressed air to clean the product. Also wear the following items of personal protec-  tive equipment, in addition to the basic equip-...
  • Page 98 MANDO Adapt T212 Maintenance WARNING Serious injuries caused by imbalance resulting from incorrect reassembly!  The product components must be installed back in the same position. If necessary, mark out the relative positions of  components prior to disassembly. NOTE...
  • Page 99 MANDO Adapt T212 Maintenance Conduct a function test of the coupling area of the prod- uct [see »Installation of the product« chapter]. Installation of the coupling cover Immerse one third of the end of the coupling slider springs in lubricant.

  • Page 100: Visual Inspection

    MANDO Adapt T212 Maintenance Screw in the coupling cover fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. 11.4 Visual inspection Perform a daily visual inspection of the product to identify any damage to the product at an early stage.

  • Page 101: Lubricating The Product

    For this, the following lubricants are recommended: Special grease GL 261 [see the HAINBUCH product catalogue] NOTE Malfunction of the product due to a combination of different greases! Never mix different greases with one another.

  • Page 102: Disposal

    MANDO Adapt T212 Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...

  • Page 103: Faults

    MANDO Adapt T212 Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...
  • Page 104 MANDO Adapt T212 Faults Fault Possible cause Remedial action Remedied by be swapped in or Unlock the adaptation clamping Adaptation clamp- device manually [see »Unlocking Skilled special- ing device not un- the adaptation clamping device locked manually« chapter] The coupling slid-...

  • Page 105: Unlocking The Adaptation Clamping Device Manually

    MANDO Adapt T212 Faults Fault Possible cause Remedial action Remedied by Reduce the clamping force to the level applicable for the adaptation clamping device and the work- piece Elastic distortion Check the workpiece material Reduce the clamping force to the...

  • Page 106: Commissioning After A Fault Has Been Remedied

    MANDO Adapt T212 Faults Press the locking pin in as far as possible. Take the adaptation clamping device off the removed basic clamping device. Complete the removal of the adaptation clamping device [see »Removal of the product« chapter]. Install the basic clamping device [see operating instruc- tions for the basic clamping device] Clean the adaptation clamping device [see »Cleaning«...

  • Page 107: Annex

    Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual.
  • Page 108 MANDO Adapt T212 Annex Order hotline +49 7144.907-333...
  • Page 109 MANDO Adapt T212 Annex Order hotline +49 7144.907-333...
  • Page 110 MANDO Adapt T212 Index directory Lubricants ........23, 101 Accessories, needed Segmented clamping bushing ..30 Maintenance schedule ...... 95 Accessories, required Misuse ..........15 Basic clamping device ....30 Workpiece end-stop ...... 30 Operating conditions ......28 Accessories, special aids Changing aid ........
  • Page 111 MANDO Adapt T212 Storage ..........37 Type designation ....... 28 Symbols on the packaging ....35 Unpacking ......... 36 Technical data........24 Use ............ 31 Tests ..........70 Transport inspection ......35 Warranty ..........11 Transportation, internal ..... 36 Order hotline +49 7144.907-333...
  • Page 112 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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