Related Manuals for Hainbuch MAXXOS T211
Summary of Contents for Hainbuch MAXXOS T211
- Page 1 Operating instructions [incl. installation manual] MAXXOS T211 with quick change-over adapter centroteX...
- Page 2 MAXXOS T211 Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
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Page 3: Table Of Contents
MAXXOS T211 Contents General ......................... 7 1.1 Information about this manual ..............7 1.2 Key to symbols ..................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright ...................... - Page 4 MAXXOS T211 5.2.2 First limit [workpiece length] ............28 5.2.3 Second limit [workpiece mass] ............. 29 5.2.4 Third limit [clamping length] ............29 5.2.5 Fourth limit [forces] ............... 30 Transport, packaging, storage ................31 6.1 Safety, transport, packaging, storage ............31 6.2 Symbols on the packaging .................
- Page 5 MAXXOS T211 10.5.1 Removal of the product from a machine adapter ......61 Maintenance ....................... 62 11.1 Maintenance safety ..................62 11.2 Maintenance schedule ................63 11.3 Cleaning ..................... 64 11.4 Visual inspection ..................67 11.5 Lubricating the product ................67 11.6 Use of lubricants ..................
- Page 6 MAXXOS T211 Directory of tables Table 1: Technical data ................23 Table 2: Operating conditions ..............25 Table 3: Nomenclature application limits ............. 28 Table 4: Maximum workpiece mass ............29 Table 5: Screw tightening torques, metric control threads ......38 Table 6: Screw tightening torques for aluminum components .....
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Page 7: General
MAXXOS T211 General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times. -
Page 8: Definition Of Terms
MAXXOS T211 General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. -
Page 9: Limitation Of Liability
Infringements oblige the offending party to pay compensa- tion. Without restriction on further claims. 1.6 Scope of delivery The scope of delivery of this product includes: MAXXOS T211 with quick change-over adapter The operating instructions Additionally needed and included as optional items in the... -
Page 10: Spare Parts And Accessories
MAXXOS T211 General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig- inal manufacturer. WARNING Serious injuries can be caused by incorrect or de- fective clamping elements! ... -
Page 11: Warranty Terms
MAXXOS T211 General 1.8 Warranty terms The warranty terms are included in the manufacturer's Gen- eral Terms & Conditions of Business. Order hotline +49 7144.907-333... -
Page 12: Safety
No modifications must be made to the product. The operator is wholly and solely responsible for any resultant personal injury and/or damage to materials. Excepted from this are changing parts that HAINBUCH ap- proved explicitly for autonomous machining, but specified limits must never be exceeded. -
Page 13: Personnel Requirements
MAXXOS T211 Safety DANGER Serious injuries caused by parts being ejected centrifugally after defective setting of the ma- chine! Set up the end-stop requests by the machine tool on the product involved. On a regular basis, check the end-stop requests ... - Page 14 MAXXOS T211 Safety NOTE Serious damage to materials caused by incorrect handling of the product by insufficiently skilled or trained personnel! All activities must be performed by skilled staff from the relevant specialist field. This manual name the following skills sets required for vari-...
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Page 15: Intended Use
MAXXOS T211 Safety 2.3 Intended use The product is only intended for installation in a CE-compli- ant machine tool with a separating set of guards. The product is only intended for the type of use described in this manual [see »Use« chapter]. Furthermore, an ex- tended form of use can be agreed contractually between manufacturer and operator. - Page 16 MAXXOS T211 Safety DANGER Serious injuries caused by parts being ejected centrifugally during commissioning without a workpiece! Never rotate the product without a workpiece in- stalled. For commissioning, clamp an appropriate work- piece at every available clamping point.
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Page 17: Personal Protective Equipment
MAXXOS T211 Safety 2.4 Personal protective equipment During work, it is essential to wear personal protective equip- ment to minimize the health hazards. Always wear the required personal protective equipment when working on any given job. Always pay attention to any notices about personal protec- tive equipment displayed in the working area. -
Page 18: Particular Hazards
MAXXOS T211 Safety Hard hat To protect against falling and projectile parts and materials. 2.5 Particular hazards The following section names residual risks resulting from the installation of the product in a machine tool. In all cases, the residual risks detected during a risk assessment of the ma- chine tool need to be named by the operator. -
Page 19: Other Safety Instructions
MAXXOS T211 Safety Insufficient workpiece DANGER clamping Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in- sufficient! Workpiece blanks must not be outside the clamp- ing width diameter. Clamping of the workpiece must not be outside ... - Page 20 MAXXOS T211 Safety WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
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Page 21: Screws
MAXXOS T211 Safety CAUTION Cut injuries caused by sharp edges and burrs re- sulting from wear and/or repeated rework! Remove sharp edges and burrs. If necessary, replace worn components with gen- uine parts made by the manufacturer. NOTE... -
Page 22: Functionality
MAXXOS T211 Safety 2.8 Functionality WARNING Serious injuries caused by severe contamination of the product! Always comply with the cleaning instructions and intervals [see »Cleaning« chapter]. 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis-... -
Page 23: Technical Data
MAXXOS T211 Technical data 3 Technical data 3.1 General information 18-24 0.18 0.26 29.0 Ø 320.0 x 171.5 7000 20-32 0.17 0.26 29.0 Ø 320.0 x 171.5 7000 24-39 0.26 29.0 Ø 320.0 x 181.5 7000 32-50 0.32 29.0 Ø 320.0 x 201.5 7000 39-68 30.0 Ø... -
Page 24: Performance Values
MAXXOS T211 Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values [see »General information« chapter]. On all products used, do not exceed the lowest of ... -
Page 25: Speed
MAXXOS T211 Technical data 3.4 Speed The product is authorized for rotational operation. The maximum speed is written on the product [maximum speed, see »General information« chapter]. DANGER Serious injuries caused by parts being ejected centrifugally due to a non-compliant combination... -
Page 26: Layout And Function
MAXXOS T211 Layout and function 4 Layout and function 4.1 Overview and brief description Machine adapter Quick change-over adapter Clamping device Tension bolt Workpiece end-stop Segmented clamping bushing [clamping ele- ment] The machine adapter is secured to the machine spindle. -
Page 27: Accessories Required
MAXXOS T211 Layout and function 4.2 Accessories required Machine adapter 4.2.1 The machine adapter is used to adapt the quick change-over unit to the machine tool. 4.2.2 Segmented clamping bushing The segmented clamping bushing is manufactured with a customer-specified clamping diameter. -
Page 28: Use And Limits Of Use
The product can only be used in combination with a suitable machine adapter from HAINBUCH. As well as for its general field of application, this product was designed and developed for use, when necessary, in a specific and documented application [see clamping situa- tion drawing or order confirmation]. -
Page 29: Second Limit [Workpiece Mass]
MAXXOS T211 Use and limits of use 5.2.3 Second limit [workpiece mass] The maximum workpiece mass depends on the width across flats and/or on the inner circle diameter of the mandrel tip on the product. Maximum workpiece Width across flats [ ����... -
Page 30: Fourth Limit [Forces]
MAXXOS T211 Use and limits of use 5.2.5 Fourth limit [forces] The radial clamping force must exceed its required limit. The required level of radial clamping force required is de- rived from the planned cutting conditions and the resultant machining forces and torques. -
Page 31: Transport, Packaging, Storage
MAXXOS T211 Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ... -
Page 32: Symbols On The Packaging
MAXXOS T211 Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- ... -
Page 33: Unpacking And Internal Transportation
MAXXOS T211 Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table. -
Page 34: Storage
MAXXOS T211 Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage. -
Page 35: Installation
MAXXOS T211 Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode. - Page 36 MAXXOS T211 Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
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Page 37: Preliminary Remarks
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH. -
Page 38: Preparation Of The Machine For Installation
MAXXOS T211 Installation Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient �� = 0.12 ������ Tightening torque at screw quality... -
Page 39: Installation Of The Product
MAXXOS T211 Installation 7.5 Installation of the product Adapter for checking air system Quick change-over unit Quick-release screws, quick change-over unit Before installing the product, a machine adapter must be in- stalled on the machine spindle. As described in the »Preparation of the machine for in- stallation«... -
Page 40: Installation Of The Product On A Machine Adapter
MAXXOS T211 Installation INFORMATION The adapter for the air system check can only be used if it is connected to the machine, if necessary with a drawtube adapter fitted to the external thread of the product. It may be necessary to remove a drawtube adapter fitted previously in order to install the adapter for the air system check. -
Page 41: Installation Of The Clamping Element
MAXXOS T211 Installation 7.6 Installation of the clamping element Segment clamping bushing [clamping element] Tension bolt INFORMATION Before installing the clamping element, install the changing part if necessary, otherwise it can no longer be installed. As described in the »Preparation of the machine for in- stallation«... - Page 42 MAXXOS T211 Installation Fit the segmented clamping bushing to the product. For this, the grooves in the segmented clamping bushing must engage in the ejector pins. WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor-...
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Page 43: Installation Of The Changing Parts
MAXXOS T211 Installation 7.7 Installation of the changing parts Changing part variant x-times axial screwed connection Fixing screws, changing part variant x-times axial screw connec- tion Changing part variant x-times axial screw connection bayonet Fixing screws changing part variant x-times axial screw connec-... -
Page 44: Installation Of The Variant X-Times With Axial Screw Connection
MAXXOS T211 Installation 7.7.1 Installation of the variant x-times with axial screw connection Place the changing part onto the product. Screw in the changing part fixing screws on the chang- ing part and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. -
Page 45: Installation Of The Variant X-Times With Bayonet Axial Screw Connection
MAXXOS T211 Installation 7.7.2 Installation of the variant x-times with bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x-times axial screw connection, see »Installation of x-times variant with axial screw connection«. - Page 46 MAXXOS T211 Installation Screw in the changing part fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...
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Page 47: Commissioning
MAXXOS T211 Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being... - Page 48 MAXXOS T211 Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor! The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ...
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Page 49: Checking The Total Stroke
MAXXOS T211 Commissioning 8.2 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are being tested! Set the machine into set-up mode. Reduce the operating pressure to a minimum. Never reach into moving parts. -
Page 50: Workpiece
MAXXOS T211 Commissioning Pay attention to the level of actuating force established to enable the workpiece to be clamped with sufficient clamping force. Do not exceed the maximum actuating force indicated product. Always take the lowest value of all actuating forces indi- cated for combined products. -
Page 51: Procedure After A Collision
MAXXOS T211 Commissioning 8.5 Procedure after a collision In the event of a collision, the product and its components must be checked for cracks and damage before being used again. For this, remove the product from the machine [see »Re- moval of the product«... -
Page 52: Activities After End Of Production
MAXXOS T211 Activities after end of production 9 Activities after end of production Move product into release position. Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING... -
Page 53: Removal
MAXXOS T211 Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal... - Page 54 MAXXOS T211 Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ...
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Page 55: Preparing The Machine For Removal
MAXXOS T211 Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. Reduce the operating pressure to a minimum. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. Remove operating and auxiliary materials as well as re- maining processing materials and dispose of them in an environmentally responsible manner. -
Page 56: Removal Of The Variant X-Times With Axial Screw Connection
MAXXOS T211 Removal Move the clamping device into release position. 10.3.1 Removal of the variant x-times with axial screw connection Unfasten and remove the fixing screws on the changing part. Take the changing part off the product. Order hotline +49 7144.907-333... -
Page 57: Removal Of The Variant X-Times With Axial Screw Connection Bayonet
MAXXOS T211 Removal 10.3.2 Removal of the variant x-times with axial screw connection bayonet Unfasten the fixing screws on the changing body a few turns without removing them. Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening. - Page 58 MAXXOS T211 Removal Take the changing part off the product. Order hotline +49 7144.907-333...
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Page 59: Removal Of The Clamping Element
MAXXOS T211 Removal 10.4 Removal of the clamping element Segment clamping bushing [clamping element] Tension bolt As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position. Unfasten and remove the tension bolt. - Page 60 MAXXOS T211 Removal Take the segmented clamping bushing off the product. WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the product and tighten to the specified tightening torque [see nomenclature].
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Page 61: Removal Of The Product
MAXXOS T211 Removal 10.5 Removal of the product Adapter for checking air system Quick change-over unit Quick-release screws, quick change-over unit As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. 10.5.1 Removal of the product from a machine adapter... -
Page 62: Maintenance
MAXXOS T211 Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. It is essential to check the maintenance status of ... -
Page 63: Maintenance Schedule
MAXXOS T211 Maintenance 11.2 Maintenance schedule The following sections describe the maintenance work needed to ensure optimum and fault-free operation. If increased levels of wear are detected during regular checks, shorten the maintenance intervals to reflect the ac- tual rate at which signs of wear appear. -
Page 64: Cleaning
MAXXOS T211 Maintenance 11.3 Cleaning Tension bolt Drift body Fixing screws drift body Bayonet coupling Flange Ring Ring fixing screws Adapter for the air system check Adapter Ejector pins CENTREX ring WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. - Page 65 MAXXOS T211 Maintenance NOTE Damage to clamping elements caused by the wrong solvent! To clean the product, never use a solvent that contains ester, nor a polar solvent. NOTE Damage to materials caused by incorrect installa- tion of sealing elements! Replace missing or damaged sealing elements.
- Page 66 MAXXOS T211 Maintenance the product« chapter]. Pay attention to the following dur- ing assembly: Replace worn or damaged fixing screws. Tighten all fixing screws to the specified tightening torque [see nomenclature and/or »Screw tightening torques« chapter]. When tightening the screws, do so evenly to prevent any distortion under load.
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Page 67: Visual Inspection
MAXXOS T211 Maintenance 11.4 Visual inspection Perform a daily visual inspection of the product to identify any damage to the product at an early stage. Check the product for cracks and damage, in particular on the clamping and end-stop surfaces. -
Page 68: Use Of Lubricants
Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces. For this, the following lubricants are recommended: GP 355 universal grease [see the HAINBUCH product catalogue] Alternatively: Product designa- Lubricants Manufacturer... -
Page 69: Disposal
MAXXOS T211 Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ... -
Page 70: Faults
MAXXOS T211 Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«... -
Page 71: Fault Table
MAXXOS T211 Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove and clean the clamping Defective axial Dirt in the parts in element and, if necessary, re- Skilled special- strokes in the the power flow move, dismantle and clean the... -
Page 72: Commissioning After A Fault Has Been Remedied
MAXXOS T211 Faults Fault Possible cause Remedial action Remedied by Reduce the clamping force to the level applicable for the clamping device and the workpiece Elastic distortion Check the workpiece material Reduce the clamping force to the Clamping force is... -
Page 73: Annex
Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual. - Page 74 MAXXOS T211 Index directory Lubricants ........22, 68 Accessories, needed Machine adapter ......27 Maintenance schedule ...... 63 Segmented clamping bushing ..27 Misuse ..........15 Accessories, optional Adapter for checking the air system Operating conditions ......25 ..........27 Accessories, required Packaging .........
- Page 75 MAXXOS T211 Symbols on the packaging ....32 Type designation ....... 25 Technical data........23 Unpacking ......... 33 Tests ..........49 Use ............ 28 Transport inspection ......32 Transportation, internal ..... 33 Warranty ..........11 Order hotline +49 7144.907-333...
- Page 76 HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany Tel. +49 7144.907-0 Fax +49 7144.18826 verkauf@hainbuch.de www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...
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