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Summary of Contents for Hainbuch Face driver
- Page 1 Operating instructions [incl. installation manual] Face driver adaption...
- Page 2 Face driver adaption Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
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Page 3: Table Of Contents
Face driver adaption Contents General ........................ 6 1.1 Information about this manual ..............6 1.2 Key to symbols .................... 6 1.3 Limitation of liability ..................7 1.4 Copyright ..................... 8 1.5 Scope of delivery ..................8 1.6 Spare parts and accessories ............... 8 1.7 Warranty terms ................... - Page 4 Face driver adaption 6.6 Storage ..................... 32 6.7 Preservation ....................32 6.8 Return to storage ..................32 Installation ......................33 7.1 Installation safety ..................33 7.2 Preliminary remarks .................. 34 7.3 Screw tightening torques ................35 7.4 Preparation of the machine for installation ..........36 7.5 Preparation of the basic clamping device ..........
- Page 5 Face driver adaption Directory of tables Table 1: Technical data ................20 Table 2: Operating conditions ..............21 Table 3: Nomenclature limits of use ............24 Table 4: Work technology ................26 Table 5: Screw tightening torques, metric control threads ......36 Table 6: Screw tightening torques for aluminum components ....
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Page 6: General
Face driver adaption General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times. -
Page 7: Limitation Of Liability
Face driver adaption General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. -
Page 8: Copyright
Face driver adaption General Subject to any commitments agreed to in the supplier con- tract, the General Terms & Conditions of Business and the delivery terms of the manufacturer and all legislative stipula- tions valid at the time of conclusion of this contract. -
Page 9: Warranty Terms
Face driver adaption General NOTE Damage, malfunctions or total failure of the prod- uct or the machine tool caused by incorrect or de- fective basic clamping devices! Always use genuine basic clamping devices made by the original manufacturer. Spare parts and accessories can be sourced from contract dealers or directly from the manufacturer [see »Contact«... -
Page 10: Safety
Face driver adaption Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &... - Page 11 Face driver adaption Safety WARNING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area! Keep unauthorized people away from the working area. If in doubt, speak to people and direct them to leave the working area.
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Page 12: Intended Use
Face driver adaption Safety Trainees Trainees can only work on the machine under the supervi- sion and direction of staff skilled in the relevant specialist field. The only people admitted as personnel are those who can reasonably be expected to carry out their work to a reliable standard. - Page 13 Face driver adaption Safety WARNING Serious injuries caused by misuse of the product! Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use with compatible products. Only use for the type of use indicated [see »Use«...
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Page 14: Personal Protective Equipment
Face driver adaption Safety If people fail to observe the safety stipulations when working on the product, and failing to use additional pro- tective equipment, for example to machine clamped workpieces. If the product is used on clamping devices, workpieces ... -
Page 15: Particular Hazards
Face driver adaption Safety Protective gloves To protect the hands from friction, chafing, stabbing or deeper injuries and from contact with hot surfaces. Hard hat To protect against falling and projectile parts and materials. 2.5 Particular hazards The following section names residual risks resulting from the installation of the product in a machine tool. -
Page 16: Other Safety Instructions
Face driver adaption Safety Sharp-edged parts WARNING Serious cut injuries caused by sharp-edged parts and burrs! All installation of individual parts must be per- formed by skilled staff from the relevant specialist field. Also wear the following items of personal protec- ... - Page 17 Face driver adaption Safety WARNING Serious injuries caused by snagging body parts on the rotating machine spindle! Never reach into the product while the machine spindle is still rotating. Before working on the product, ensure that the machine spindle is unable to start up.
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Page 18: Screws
Face driver adaption Safety NOTE Serious damage to materials / the machine tool / the product caused by workpieces being ejected centrifugally if clamping is released while they are still rotating! Never release the clamping of the workpiece while it is still rotating. -
Page 19: Functionality
Face driver adaption Safety 2.8 Functionality WARNING Serious injuries caused by severe contamination of the product! Always comply with the cleaning instructions and intervals [see »Cleaning« chapter]. 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis-... -
Page 20: Technical Data
Face driver adaption Technical data 3 Technical data 3.1 General information 21-50 Ø 78.0 x 63.5 16/1 42 / 52 21-50 Ø 125.0 x 63.5 16/1 32-77 Ø 145.0 x 83.0 16/1 46-112 Ø 160.0 x 101.0 16/1 46-112 Ø 215.0 x 101.0... -
Page 21: Balancing Quality
Face driver adaption Technical data 3.3 Balancing quality The product is balanced before leaving the factory [balanc- ing quality - see »General information« chapter]. DANGER Serious injuries caused by parts being ejected centrifugally if products are not balanced cor- rectly! Do not clamp rotationally symmetrical work- ... -
Page 22: Type Designation
Face driver adaption Technical data 3.6 Type designation The type designation is on the product and it includes the following indications: Manufacturer Product designation ID number [marked with a # symbol] Build year Order hotline +49 7144.907-333... -
Page 23: Layout And Function
Face driver adaption Layout and function 4 Layout and function 4.1 Overview and brief description Basic clamping device Adaptation clamping de- vice The adaptation clamping device is intended to convert exter- nal clamping of the workpiece to clamping between tips of the workpiece. -
Page 24: Use And Limits Of Use
The product can only be used in combination with a suitable basic clamping device from HAINBUCH. As well as for its general field of application, this product was designed and developed for use, when necessary, in a specific and documented application [see clamping situa- tion drawing or order confirmation]. -
Page 25: Determining The Required Tailstock Force
Face driver adaption Use and limits of use The graphic in the sketch below shows the forces used in the following sample calculations: 5.2.2 Determining the required tailstock force The following equations are used to determine the tailstock force ��... - Page 26 Face driver adaption Use and limits of use Work technology Depending on the work technology employed, the tailstock force determined needs to be multiplied by the following fac- tors. Work technology Factor Feed directed against the ma- chine spindle Feed directed against the tail-...
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Page 27: Sample Calculation
�� Process data Feed �� = 0.3���� Chip-cutting depth �� = 5���� �� Face driver adaptation Face driver adaptation, size 65 Symmetrical driver pins Detailed observation ������ �� �� �� = �� ∗ 100 ∗... - Page 28 Face driver adaption Use and limits of use �� The material strength of the workpiece measures 600 ���� no percentage additions are required in relation to the mate- rial strength of the workpiece. The driver pins are symmetrical, therefore the tailstock force needs to be increased by 20%.
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Page 29: Transport, Packaging, Storage
Face driver adaption Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ... -
Page 30: Symbols On The Packaging
Face driver adaption Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- ... -
Page 31: Unpacking And Internal Transportation
Face driver adaption Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table. -
Page 32: Storage
Face driver adaption Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage. -
Page 33: Installation
Face driver adaption Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode. -
Page 34: Preliminary Remarks
Face driver adaption Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered. -
Page 35: Screw Tightening Torques
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH. -
Page 36: Preparation Of The Machine For Installation
Face driver adaption Installation Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient �� = 0.12 ������ Tightening torque at screw quality... -
Page 37: Preparation Of The Basic Clamping Device
Face driver adaption Installation 7.5 Preparation of the basic clamping device To install the adaptation clamping device, the basic clamping device must be prepared. In addition to these operating instructions, you should also read and follow the operating instructions for the associated basic clamping device. - Page 38 Face driver adaption Installation Adaption ring fixing screws Fit the adaptation ring onto the basic clamping device. Screw in the adaptation ring fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...
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Page 39: Installation Of The Product
Face driver adaption Installation 7.6 Installation of the product Adaptation clamping device Fixing screws adaptation clamping device As described in the »Preparation of the machine for in- stallation« chapter, prepare for the following steps. As described in the »Preparation of the basic clamping device«... - Page 40 Face driver adaption Installation Set down the adaptation clamping device on the basic clamping device so that the hole pattern on the basic clamping device and the adaptation clamping devices are aligned. For this the anti-twist devices in the clamp- ing taper of the basic clamping device and the grooves in the adaptation clamping device must be aligned.
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Page 41: Commissioning
Face driver adaption Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being... -
Page 42: Tests
Face driver adaption Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor! The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ... -
Page 43: Workpiece
Face driver adaption Commissioning The speed set on the machine tool must not exceed the maximum speed of the product. Always take the lowest value of all maximum speeds for combined products in- dicated. Pay attention to the tailstock force required to enable the ... -
Page 44: Activities After End Of Production
Face driver adaption Activities after end of production 9 Activities after end of production Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. -
Page 45: Removal
Face driver adaption Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal... - Page 46 Face driver adaption Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ...
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Page 47: Preparing The Machine For Removal
Face driver adaption Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. Reduce the operating pressure to a minimum. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. Remove operating and auxiliary materials as well as re- maining processing materials and dispose of them in an environmentally responsible manner. - Page 48 Face driver adaption Removal Unfasten and remove the fixing screws on the adapta- tion clamping device. Remove the adaptation clamping device from the basic clamping device. If the adaptation clamping device was installed on a basic clamping device other than SPANNTOP mini, no further steps are needed.
- Page 49 Face driver adaption Removal Removal of the adaptation ring Adaption ring Adaption ring fixing screws Unfasten and remove the fixing screws on the adapta- tion ring. Order hotline +49 7144.907-333...
- Page 50 Face driver adaption Removal Remove the adaptation ring from the basic clamping de- vice. Order hotline +49 7144.907-333...
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Page 51: Maintenance
Face driver adaption Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. CAUTION Health risks caused by incorrect handling of... -
Page 52: Cleaning
Face driver adaption Maintenance 11.3 Cleaning WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. Also wear the following items of personal protec- tive equipment, in addition to the basic equip-... -
Page 53: Visual Inspection
For this, the following lubricants are recommended: Special grease GL 261 [see the HAINBUCH product catalogue] NOTE Malfunction of the product due to a combination of different greases! Never mix different greases with one another. -
Page 54: Disposal
Face driver adaption Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ... -
Page 55: Faults
Face driver adaption Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«... -
Page 56: Commissioning After A Fault Has Been Remedied
Face driver adaption Faults Fault Possible cause Remedial action Remedied by Axial run-out error Check axial run-out of the adapta- on the adaptation tion clamping device and correct if clamping device necessary Skilled special- Check face run-out of the adapta-... -
Page 57: Annex
Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual. - Page 58 Face driver adaption Index directory Hydraulics specialist ..... 11 Accessories, required Pneumatics specialist ....11 Basic clamping device ....23 Skilled specialist ......11 Trainees ........12 Balancing quality ....... 21 Preservation ........32 Brief description ........ 23 Protective equipment Hair net .........
- Page 59 Face driver adaption Order hotline +49 7144.907-333...
- Page 60 HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany Tel. +49 7144.907-0 Fax +49 7144.18826 verkauf@hainbuch.de www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...
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