PREVOST Motorcoach XL Series Operator's Manual
PREVOST Motorcoach XL Series Operator's Manual

PREVOST Motorcoach XL Series Operator's Manual

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The PRÉVOST "XL Motorcoach" Operator's
Manual has been prepared to thoroughly acquaint
you, the operator, with vehicle equipment and
features in order to fully appreciate and safely
enjoy your vehicle. Of course, you are anxious to
drive your new coach and test its features, but first
please read this publication carefully for enjoyable
and trouble free operation, while ensuring
optimum safety and passenger comfort.
book should be kept inside the vehicle at all times
for convenient reference. It is also suggested that
it remain with the vehicle at the time of resale.
Please notify PRÉVOST CAR INC. when the
vehicle's ownership is transferred so that our
records can be kept up to date. Do this by filling
out the appropriate form at the back of this
manual.
The specifications, descriptions and figures given
are based on the latest information available at
printing time. And because at PRÉVOST, we are
constantly striving to better our product, we
reserve the right to make changes at any time
without notice and/or obligation on our part.
Please note that this publication applies only to XL
Motorcoaches, manufactured by PRÉVOST CAR
INC.. It describes and explains all the equipment
and options available for installation in our factory.
Therefore, there may be equipment described
herein that is not installed on your vehicle.
XL Series Motorcoach
This Manual encompasses both XL-40 & XL-45
models; therefore, variations between them are
identified as such.
This manual, or portions thereof, cannot be
reproduced in any form whatsoever, in whole or in
part, without the written consent of PRÉVOST
CAR INC.
This
The following words are used to emphasize
particularly important information:
WARNING:
followed, could result in serious personal injury or
loss of life.
CAUTION:
followed, could cause serious damage to vehicle
components.
NOTE:
needed to fully understand and complete an
instruction.
For your own safety and to ensure prolonged
service life of your coach, heed our cautions,
warnings and notes; Ignoring them could result in
extensive damage and/or serious personal injury.
1 - 1
FOREWORD
Identifies instructions which if not
Denotes instructions which if not
Indicates supplementary information

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Summary of Contents for PREVOST Motorcoach XL Series

  • Page 1 XL Series Motorcoach FOREWORD ██████████████████████████████████████████████████████████████████ █ This Manual encompasses both XL-40 & XL-45 The PRÉVOST "XL Motorcoach" Operator's models; therefore, variations between them are Manual has been prepared to thoroughly acquaint identified as such. you, the operator, with vehicle equipment and features in order to fully appreciate and safely This manual, or portions thereof, cannot be enjoy your vehicle.
  • Page 2 XL Series Motorcoach CONTROLS/INSTRUMENTS ██████████████████████████████████████████████████████████████████ █ KEYS Depending on optional equipment, up to eight (8) different key models may have been supplied with your vehicle. They are used as described below; Ignition switch. Tachograph. Towel dispenser. Lavatory door lock. Entrance door lock. Baggage compartments door lock.
  • Page 3: Fuel Tank Filling

    CONTROLS/INSTRUMENTS MAIN BATTERY DISCONNECT SWITCH XL-40 The manual switch which disconnects both the 12 and 24 volt systems is located next to the R.H. Side Rear Baggage Compartment door. 06102 CAUTION: When vehicle is parked overnight or for an extended period of time, main battery disconnect switch (XL-40) or battery master switch (XL-45) (see page 2-15) should be set to the "OFF"...
  • Page 4 CONTROLS/INSTRUMENTS 18013 NOTE: Provided vehicle is parked level, an automatic nozzle will shut off when tank is filled to approximately 95% capacity. CAUTION: Do not fill to more than 95% of fuel tank capacity. Do not "top off" the tank; doing so may result in fuel spillage when the fuel expands.
  • Page 5 CONTROLS/INSTRUMENTS CONTROLS AND INSTRUMENT PANELS 18114 Panel Panel L.H. Side Control Panel R.H. Lower Switch Panel 2-16 Video System Remote Control R.H. Console 2-17 Dashboard (without Tachograph) Detroit Diesel PRODRIVER 2-18 Dashboard (with Tachograph) 2-10 Controls L.H. Lower Switch Panel 2-15 R.H.
  • Page 6: Side Control Panel

    CONTROLS/INSTRUMENTS L.H. SIDE CONTROL PANEL 18108 2 - 4...
  • Page 7 CONTROLS/INSTRUMENTS 1. Adjustable louver 9. Fluorescent lighting The louver is manually adjustable, so the heated Push down rocker switch to turn on the interior or cooled air flow can be directed towards driver fluorescent lights, located under parcel racks. Use or side window.
  • Page 8: Cruise Control Switches

    CONTROLS/INSTRUMENTS CRUISE CONTROL SWITCHES Push down rocker switch to energize the galley's electrical circuit. Introduction 15. Video volume (Optional) The cruise control is an automatic speed control system that allows you to maintain a constant Turn button clockwise to increase volume and cruising speed above 20 m.p.h.
  • Page 9 CONTROLS/INSTRUMENTS VIDEO SYSTEM REMOTE CONTROL Vehicle speed setting may be decreased by one of the following methods: Activate video system components depressing power switch located on L.H. side Press and hold the "SET" switch until the control panel (see item #13 on page 2-4). desired lower speed is obtained.
  • Page 10 CONTROLS/INSTRUMENTS NOTE: When using remote control, the front panel operation controls will not function, except 8. TV converter button (ON/OFF) for EJECT and STOP. Press to turn on TV converter; press again to turn off. When the TV converter is turned off, the NOTE: Video operations (without remote control) video cassette player is selected automatically.
  • Page 11 CONTROLS/INSTRUMENTS Dashboard (without Tachograph) 18113 01......Kneeling/Hi-buoy, or Low Buoy, 19........ Primary air pressure gauge or High Buoy (All Optional), or Blank 20............Fuel gauge 02....Water separator (Optional), or Blank 21.............Voltmeter 03..... Tag axle unloading, or Retractable 22.
  • Page 12 CONTROLS/INSTRUMENTS Dashboard (with Tachograph) 18112 01......Kneeling/Hi-buoy, or Low Buoy, or High Buoy (All Optional), or Blank 18..........Turbo boost pressure 02....Water separator (Optional), or Blank gauge (Optional), or Blank 03..... Tag axle unloading, or Retractable 19........ Primary air pressure gauge tag axle (Optional) 20.
  • Page 13 CONTROLS/INSTRUMENTS Dashboard indicator/warning lights 8. Low primary air pressure and instruments Lights when air pressure in primary system is too low. For System information, see "BRAKES" on 1. Kneeling/Hi-buoy (Optional), or Low Buoy page 3-1. (Optional), or High Buoy (Optional) 9.
  • Page 14 CONTROLS/INSTRUMENTS In extremely hot weather and high altitude, the CAUTION: Operating the vehicle when the coolant temperature can reach 215°F (102°C) and reading is below 1/8 full is not recommended. more when climbing a long grade at full throttle. If this situation occurs, the "check engine"...
  • Page 15 CONTROLS/INSTRUMENTS U.S. gallons (57 liters), 90 miles Override Switch" outlined further on page 2-15 (150 km). (item #5). 208 U.S. gallons = 17 U.S. NOTE: Once engine is stopped, it cannot be gallons (64 liters), 100 miles (165 restarted until malfunction is corrected. km).
  • Page 16 CONTROLS/INSTRUMENTS The speed-warning light, located in the lower section of the dial, is set by the adjusting screw 34. Tachometer located in the left half of the tachograph body. The speed at which the warning occurs is displayed in Indicates engine speed in hundreds of revolutions a small window.
  • Page 17 CONTROLS/INSTRUMENTS L.H. lower switch panel CAUTION: When vehicle is parked overnight or for an extended period of time, battery master switch should be set to the "OFF" position. NOTE: When battery master switch is set to the "OFF" position, the electrical supply from the batteries is cut off, with the exception of the Fire Detection System, the Engine &...
  • Page 18 CONTROLS/INSTRUMENTS 5. Auxiliary A/C (Optional) or Blank Push down rocker switch to activate auxiliary A/C system (see page 4-13, item #9). 6. Blank for additional switch 7. Blank for additional switch 18021B Switches 1. Hazard flashers Push down rocker switch and all turn signal lights will flash simultaneously.
  • Page 19 CONTROLS/INSTRUMENTS third adjustable louver is located at extreme right R.H. console of dashboard and can be used to concentrate warm air on windshield area used to view exterior R.H. side mirror. 4. Central A/C - heating system controls (Optional) These controls are used to obtain desired temperature inside vehicle.
  • Page 20 CONTROLS/INSTRUMENTS Engine data display & computer - Top gear time, percentage, miles, fuel used, fuel economy ProDriver VSG (previously PTO) time, fuel used, and percentage Overspeed time and percentage for two (2) speed thresholds Over-rev time and percentage Maximum vehicle speed and RPM Coasting time and percentage Automated oil change interval tracking Hard braking incident records...
  • Page 21: Display Screens

    CONTROLS/INSTRUMENTS IDLE SCREEN, "MENU", → TRIP SUMMARY, DISPLAY SCREENS "INFO" = view trip summary page 1, "INFO" or Idle time "DOWN" = view trip summary page 2. Continue to press "INFO" or "DOWN" to view all the trip Automatically displayed when engine is idling. summary pages.
  • Page 22: Automatic Transmission

    CONTROLS/INSTRUMENTS R.H. LATERAL CONSOLE 18117 1. Tag axle unloaded or retractable equipped with an optional parking brake release system (Parking brake override) which will allow driving the vehicle for a short period of time to a Vehicle can be fitted with either the standard tag safe parking area.
  • Page 23: Operation

    CONTROLS/INSTRUMENTS Select NEUTRAL by pressing "N". Note the The operation and driving of this vehicle with an raised edge around the "N" button so the driver automatic transmission is similar to that of an can orient his hand to the push-buttons by touch, automobile equipped with...
  • Page 24 CONTROLS/INSTRUMENTS transmission is ready to operate in the selected (disconnect lockup) and inhibit downshifts for a range. When the electronic control system period of time or until normal wheel speed has detects a serious problem in the transmission, a been restored. buzzing tone sounds for 5 seconds, and the "DO NOT SHIFT"...
  • Page 25: Steering Column Controls

    CONTROLS/INSTRUMENTS NOTE: Spicer PS145-7A, 7-speed next higher gear until the engine speed has reached 1,900 rpm. Double clutching is transmission, is specified with the 12.7 liter, recommended for shifting gears. series-60, 400-horsepower engine PS130-6B, 6-speed, is specified with the optional 11.1 liter, 325-horsepower engine.
  • Page 26: Electric Horn

    CONTROLS/INSTRUMENTS washers. When the ring is released, washers stop immediately but wipers will continue to run twice over to dry windshield. WARNING: In cold weather, windshield should first be warmed up with defroster before using washers, in order to prevent icing and serious visibility impairment.
  • Page 27: Air Horns

    CONTROLS/INSTRUMENTS The spring-loaded, manually operated parking brake is activated by pulling up on the control valve knob located on R.H. lateral console (see item #2 on page 2-20). This same brake system will automatically be applied in an emergency situation, whenever the control valve supply pressure drops below 40 psi (275 kPa).
  • Page 28: Emergency Opening

    CONTROLS/INSTRUMENTS To unlock, use the handle located on the steering counterclockwise to open door and clockwise to column's left hand side. Pull handle down to close. permit a maximum variation of 11° in steering CAUTION: Door handle must be fully pushed in wheel angle, and a telescopic wheel movement of (clockwise) to ensure that air locking mechanism 2"...
  • Page 29 CONTROLS/INSTRUMENTS 3. Pull handle up, and push down or pull up on Two distinct "ISRI" model driver's seats may be front of seat cushion to raise or lower the front supplied with your vehicle: one with mechanical section of seat cushion. suspension (std), other...
  • Page 30 CONTROLS/INSTRUMENTS Seat belts - Driver’s seat Each driver’s seat is equipped with a retractable seat belt as required by State, Provincial and Federal regulations. To fasten, pull seat belt out of the retractor and insert the latch plate into the buckle until it clicks.
  • Page 31: Passenger Seats

    CONTROLS/INSTRUMENTS push-button to lock backrest in position. hydraulic seat back adjustment mechanism is equipped with a pull-off spring. One folding armrest is installed on the aisle side of the passenger seat and is spring-loaded to lower automatically. The other folding armrest is located between the two seats and can be raised for passenger convenience.
  • Page 32: Exterior Mirrors

    CONTROLS/INSTRUMENTS Exterior mirrors Standard mirror 18035 Optional (RAMCO) mirror 18036 Your vehicle is equipped with two (2) exterior Mirror head can be rotated and/or tilted by mirrors that may be supplied with an optional loosening the adjusting "Allen" screw (item #2) electric heating system which serves to minimize located at the base of mirror head.
  • Page 33 CONTROLS/INSTRUMENTS EXTERIOR COMPARTMENTS (XL-40) 18030A 01.......... Engine air intake duct 10 ..........Engine rear doors 02.......... Lavatory access door 11 ......Engine oil reserve tank filling, 03......... Engine R.H. side door Block heater plug & 04....Main battery disconnect switch door (Water heater plug [Optional]) 05........Baggage compartment 12 ......
  • Page 34 CONTROLS/INSTRUMENTS EXTERIOR COMPARTMENTS (XL-45) 18031A 01.......... Engine air intake duct 11 ..Engine oil reserve tank filling, Block heater 02.......... Lavatory access door plug & (Water heater plug [Optional]) 03......... Engine R.H. side door 12 ......Spare wheel & tire compartment 04...............
  • Page 35 CONTROLS/INSTRUMENTS The side door can be opened by pulling the Engine compartment doors release handle and then pulling on the door. (doors #3 & 10) For access to the engine compartment, two rear doors and one R.H. side door are provided. To open rear doors, turn lock release handle counterclockwise and pull open doors.
  • Page 36 CONTROLS/INSTRUMENTS Engine compartment components 01014A Component identification: 01..........Coolant surge tank 12 ......Preheater (Webasto or Espar) 02..........Rear junction box 13 ..........Engine air cleaner 03..Transmission oil dipstick (Auto. trans. only) 14 ........Engine primary fuel filter Engine oil dipstick (Manual trans. only) * 15 ......
  • Page 37: Baggage Compartment

    CONTROLS/INSTRUMENTS Baggage compartment CAUTION: Do not slam baggage compartment doors. This can only damage door weather (doors #5 - Also #7 & 16 if applicable) stripping and/or locking mechanism. An optional elect. door locking system may be NOTE: To prevent theft and/or vandalism, always installed on all baggage compartment doors.
  • Page 38: Service Doors

    CONTROLS/INSTRUMENTS & heating Condenser Service doors (doors #2,9,11,13 & 14) compartment doors (doors # 7 & 16) Service doors can be opened by turning the slotted head "Dzus" fasteners turn The A/C & heating and Condenser compartment counterclockwise and then pulling on the door. doors can be opened manually or mechanically, depending on options.
  • Page 39 CONTROLS/INSTRUMENTS Battery compartment (XL-40 only) INTERIOR COMPARTMENTS (access through door #5 with *) Lavatory The lavatory is located in the rear R.H. corner of coach and may be equipped with the following items: 06103 Batteries are accessible by means of an access door which is located on the back wall of the rear baggage compartment (#5*).
  • Page 40 CONTROLS/INSTRUMENTS exterior "occupied" sign and an indicator light on Safety equipment compartment Dashboard (see item #4 on pages 2-9 & 10). Compartment night-light is lit when vehicle headlights are "ON". If emergency assistance is required, the lavatory occupant can actuate a buzzer that will sound in driver's area.
  • Page 41: Waste Container

    CONTROLS/INSTRUMENTS shows desired destination. Release handle to driver's area extra air circulation. Loosen the wing lock. nut to redirect fan. ON/OFF switch is located on fan base. Microphone jacks Their are two (2) standard PA system microphone jacks installed on vehicle; one just below driver's L.H.
  • Page 42 CONTROLS/INSTRUMENTS To operate driver side window and L.H. windshield blinds, pull down tab to the required position and then release; the blind will remain in position. To raise blind, pull on release cord on it's L.H. side. 23021 23019 To operate R.H. windshield blind, pull down tab Adjustable A/C &...
  • Page 43 CONTROLS/INSTRUMENTS 23022 1. Reading lamp Can be adjusted manually to desired angle. 2. Reading lamp switch Press to turn reading lamp ON or OFF. 3. Hostess signal switch 23023 Depress rocker switch to activate chime in driver's area. A light illuminates inside rocker switch to Galley indicate passenger position to the hostess.
  • Page 44: Spare Parts Kit

    CONTROLS/INSTRUMENTS Spare Parts Kit A Spare Parts Kit is supplied with your vehicle; parts are stored in a cardboard box located inside the forward baggage compartment. Kit contents depend on certain vehicle options as shown below: 1 = Series 60 Engine + Full A/C System. 2 = Series 60 Engine + Full A/C System + 110 volt interior lighting.
  • Page 45 CONTROLS/INSTRUMENTS Option No. Part No. Description 506691 V-Belt, AX-73 PREHEATING SYSTEM TIMERS (AUXILIARY) (Optional) The timer, located on R.H. lateral console (see page 2-20 items 5 & 5A), is used to program the starting and stopping time of the preheating system.
  • Page 46 CONTROLS/INSTRUMENTS Memorization of three (3) startup times. Display of memorized times NOTE: Heating will turn on automatically at preselected time. Press once on 14: Heating is set for the 1 startup time**, indicator light "B" is on. Press twice on 15: Heating is set for the 2 startup time**, indicator light "C"...
  • Page 47 CONTROLS/INSTRUMENTS Press button 29, which de-activates starting time 1. Then proceed as in (4). The activation of the second starting time is indicated by the symbol 2. 6. Do you want to check (or activate) your starting time? Press button 30 or 31 briefly.
  • Page 48: Service Brakes

    XL Series Motorcoach SAFETY ██████████████████████████████████████████████████████████████████ █ airpressure in one of the primary or secondary BRAKES circuits drops below 60 psi (413 kPa). Vehicle There are two (2) brake systems on your vehicle, must then be stopped and cause of pressure loss service brakes combination...
  • Page 49: Abs Brakes

    SAFETY CAUTION: On slippery roads, motorists behind NOTE: Parking brakes can supplement service you may not be able to brake as fast as you; so brakes to stop the vehicle in an emergency whenever possible, give a prior warning by lightly condition only.
  • Page 50: Back Up Alarm

    SAFETY The front valve is located in the steering located on the L.H. side control panel (Item #12 compartment close to R.H. side of door frame. on page 2-4). The parking brake will be automatically applied and a warning flasher (item #1 on page 2-9) will indicate that the front of the coach is being lowered.
  • Page 51: Emergency Exits

    SAFETY To open window, slide fingers under release bar, Operation of the Low-Buoy is controlled by a valve then push out bottom of window. Instruction (Item #4 on page 2-20) located on the R.H. lateral decals are affixed to the release bar of each console.
  • Page 52: Daytime Running Lights

    SAFETY DAY TIME RUNNING LIGHTS This system turns on automatically the low beams at a lower intensity as soon as engine is started and parking brake is released. This system will be cancelled; - when engine is stopped - when parking brake is applied - when the headlight switch is turned on.
  • Page 53: Alarm System

    SAFETY ALARM SYSTEM As an added protection to indicator lights, Prévost vehicles are equipped with audible alarms to inform the driver of the following operating conditions: Indicator lights Audible alarm Condition Air primary Buzzer Low air pressure Air secondary Buzzer Low air pressure "Do not shift"...
  • Page 54: Safety Precautions

    SAFETY When turning or changing lanes, signal your intention well in advance. SAFETY PRECAUTIONS m) When approaching to make a right turn, reduce spacing between coach and curb to make To ensure safe and reliable operation, take note sure other vehicles cannot pass on the right. Since the coach makes wide turns, allow enough the following safety precautions: space to make safe turns.
  • Page 55: Defensive Driving

    SAFETY DEFENSIVE DRIVING To keep the coach from drifting across lanes during highway driving, always look over the horizon on the road ahead. Don't stare at the road ahead. Keep your eyes moving. Check all mirrors and dashboard instruments frequently. Establish eye-to-eye contact with other drivers and with pedestrians.
  • Page 56: Starting And Stopping Procedures

    XL Series Motorcoach STARTING AND STOPPING PROCEDURES ██████████████████████████████████████████████████████████████████ █ seconds, release ignition key and allow starter to GENERAL INFORMATION cool for one (1) minute before engaging starter CAUTION: Read this section of manual before driving vehicle. again. Continuous use of the starter without allowing a cooling period may damage the starter Starting engine...
  • Page 57 STARTING AND STOPPING PROCEDURES position and the main battery disconnect switch (see page 2-2) is set to the "ON" position. Starting engine from engine 2. Press starter push button switch and release as soon as engine starts. compartment WARNING: Stay away from moving parts, and The following procedure is used to start and stop do not wear loose clothes (no neckties, open the engine from the engine compartment.
  • Page 58 STARTING AND STOPPING PROCEDURES DETROIT DIESEL ELECTRONIC CONTROL (DDEC) The major components of DDEC are as follows: 01015 DDEC is an advanced technology electronic fuel injection and control system for Detroit Diesel The ECM continuously monitors and analyzes the engines. As an integral part of the engine, the DDEC system during engine operation with DDEC system provides a number of performance electronic sensors.
  • Page 59 STARTING AND STOPPING PROCEDURES The throttle position sensor, speed sensors pressure switch, and pushbutton shifter transmit information to the ECU. The ECU processes this information and sends signals to actuate specific ENGINE RETARDER SYSTEM (JACOBS) solenoids located on the control module in the transmission.
  • Page 60 STARTING AND STOPPING PROCEDURES can also use your pushbutton shifter to perform response to electronic signals from the ECU. certain maintenance operations (see page 4-6 Engagement of the lockup clutch provides a direct under "Diagnostic codes"). drive from the engine to the transmission gearing. This eliminates converter slippage to provide Output retarder (Optional) maximum fuel economy.
  • Page 61 STARTING AND STOPPING PROCEDURES the two (2) controls are actuated. (If both are Any time this light has been illuminated, the ECU actuated simultaneously, the level of retardation will register a diagnostic code. It may be identified will correspond to higher input signal). on the digital display and/or the Diagnostic Data Reader (DDR).
  • Page 62 STARTING AND STOPPING PROCEDURES digits of the code and the pertinent parameters The oil level sensor (OLS) is designed to measure are continuously flashed on the display. Pressing transmission oil level only when a specific the mode button once will cause the next code combination of operating conditions exist: with pertinent information to be displayed.
  • Page 63: Manual Transmission

    STARTING AND STOPPING PROCEDURES OL-50 engine speed (rpm) too low 4. Start engine, use additional shots if necessary to keep engine running. OL-59 engine speed (rpm) too high CAUTION: This practice should be performed OL-65 neutral must be selected only when absolutely necessary. Excessive use of fluid could result in serious engine damage.
  • Page 64: Daily Inspection

    STARTING AND STOPPING PROCEDURES 140 ° F Check for wheel nut wrench and jack, door keys, engine coolant temperature reaches spare belts and emergency reflectors. (60 ° C). Washer reservoir Transmission warm-up Check that it is full. To prevent the windshield When temperature is below -20°F (-29°C), the washer fluid from freezing during the winter, use "DO NOT SHIFT"...
  • Page 65 STARTING AND STOPPING PROCEDURES Purge accessories and wet tanks by opening drain valve (see page 6-7). Turbocharger Look for any leaks or unusual sounds coming Power steering oil tank from the turbo compressor. Check oil level (see page 6-6). Service brakes Belts Check for pressure build-up.
  • Page 66: Heating And Air Conditioning

    STARTING AND STOPPING PROCEDURES - Unless otherwise specified, engine should be In case of air conditioning system failure, turned off for all lubrication and maintenance substitute ventilation may be provided by opening procedures. roof-mounted emergency vent(s). - Do not attempt to push-start or pull-start the NOTE: The driver's area A/C &...
  • Page 67 STARTING AND STOPPING PROCEDURES - "HEAT" position (R.H. side) when 4. "A/C" warning light vehicle's interior needs to be warmed or ventilated. This light is designed to light up when the "A/C" system is not working properly. If this happens, - "OFF"...
  • Page 68 STARTING AND STOPPING PROCEDURES escape(s) and position the "Recirc.-fresh air" 6. "Temperature" control control to the extreme right position (fresh-air). Once the A/C clutch switch is set to the proper position and fans are on, select the desired 8. "Feet air outlet" control temperature by turning the temperature control knob clockwise to raise or counterclockwise to This control is used to control the air flow...
  • Page 69 STARTING AND STOPPING PROCEDURES position, then adjust the "temperature" control to a This Auxiliary Preheating System is used for comfortable setting. With this set-up, the A\C and preheating and retaining the heat of water-cooled heating will run simultaneously, thus drying air as engines.
  • Page 70: Windshield Washer Reservoir

    STARTING AND STOPPING PROCEDURES and cools off the hot parts on the exhaust side of approximately 5 U.S. gallons (18,9 litres). the heat exchanger, while the water circulation spin-on type cover is provided with a removable pump still running transmits the heat present in cap to ease windshield washer reservoir filling.
  • Page 71: Jump Starting

    STARTING AND STOPPING PROCEDURES JUMP STARTING To remove the cables, perform the above procedure in reverse order, then replace the protective sealant, if possible. Whenever it becomes necessary to start the engine while batteries are discharged, use NOTE: Jumper cables must withstand 500 another power source of the same voltage (24 volt cranking amperes.
  • Page 72: Main Breakers

    STARTING AND STOPPING PROCEDURES junction box located in condenser compartment ELECTRIC CIRCUIT and the other six (6) are installed in main power PROTECTION compartment and can be identified as follows: Two types of cutoff mechanisms are installed to protect the vehicle's electrical system; fuses and manually-resetable circuit breakers.
  • Page 73: Tire Pressure

    STARTING AND STOPPING PROCEDURES Battery equalizers Locate burned fuses as follows: On XL-40 vehicles the two (2) battery equalizers R.H. console (at back of temperature control ("VANNER"-50 amps-12 & 24 volts) are installed buttons) just below L.H. side baggage compartment's ceiling.
  • Page 74: Changing Wheels

    STARTING AND STOPPING PROCEDURES holding of the vehicle, leading to loss of vehicle CAUTION: After reclining bumper has been control. secured, the two (2) retaining bolts should be checked to make sure that they are tightly NOTE: Always include the spare tire during a fastened.
  • Page 75 STARTING AND STOPPING PROCEDURES 4 - 20...
  • Page 76 STARTING AND STOPPING PROCEDURES Procedure Lower vehicle (until tire touches ground) by slowly unscrewing the jack’s hydraulic valve. Step 1 Step 7 Stop engine, apply parking brake, take out jack and wrench, then remove spare wheel and tire from their compartment. Torque all nuts, in a crisscross pattern, to 450-500 ft•lbs (610-680 N•m).
  • Page 77: Jacking Points

    STARTING AND STOPPING PROCEDURES JACKING POINTS Several kinds of hydraulic jacks can be used but must all support the following capacities: One (1) jacking point on each side of each axle is Front axle - 13,000 lbs (5 900 kg) provided on vehicle.
  • Page 78: Technical Information

    XL Series Motorcoach TECHNICAL INFORMATION ██████████████████████████████████████████████████████████████████ █ DIMENSIONS SPECIFICATION XL-40 XL-45 40.0' (12 192 mm) 45.0' (13 716 mm) Overall length 102" (2 591 mm) 102" (2 591 mm) Overall width Overall height 130.7" (3 320 mm) 130.7" (3 320 mm) (over closed roof hatch(es)) 26"...
  • Page 79: Fuel Type

    TECHNICAL INFORMATION WEIGHTS 6 speed ......20.5 U.S. qts (19,4 liters) Differential oil....13.7 U.S. qts (13 liters) Dry weight (w/series 60 & World trans.) Power steering XL-40........29 350 lbs (13 208 kg) reservoir......4.0 U.S. qts (3,8 liters) XL-45........30 850 lbs (13 882 kg) Windshield washer Dry weight (w/series 50 &...
  • Page 80 TECHNICAL INFORMATION ..............0.64 Rev..............4.80 BELTS Converter (Series 60, 12.7 liters) Radiator fan drive (transfer) (series 60 only) prior 2P9L33402S1001468 ......1.58 Make:............. Gates from 2P9L33402S1001468 including Model:............AX 74 2P9M33494S1001460........1.79 Qty: ................ 3 Converter (Series 60, 11.1 liters and Series 50) ................
  • Page 81 TECHNICAL INFORMATION Microphone jacks (two standard) - Air operated, disc type on front axle and tag axle, drum type on drive axle. Cellular phone antenna (optional) - Brake chamber type 30 on front axle, 30-36 on CB antenna drive axle and 16/24 on tag axle. VIDEO SYSTEM (optional) - Automatic slack adjuster.
  • Page 82: Oil Specifications

    TECHNICAL INFORMATION Manual Tag axle Toe: ......0" ± 1/16" (0 mm ± 1,6 mm) Same as engine oil. HEATING AND AIR Differential CONDITIONING Multigrade gear lubricants are recommended for use in drive axle. These lubricants perform well Driver's system over broad temperature ranges, providing good gear and bearing protection in a variety of Refrigerant type:..........
  • Page 83: Anti-Lock Braking System

    TECHNICAL INFORMATION Thermal operating range:....-40 to 176 °F (-40 to 80 °C) Protection system according to DIN 40050 PREHEATING SYSTEMS ANTILOCK BRAKING SYSTEM (Optional) (ABS) (optional) ESPAR (EBERSPÄCHER) Components: Electronic Control Module (ECM) Heater: ..........Model D12W Heating capacity: ..........12 kW Solenoid control valves Heating output: ........41,000 Btu/hr Fuel type: ........
  • Page 84 TECHNICAL INFORMATION passenger seats, card table(s), galley, lavatory etc.. DDEC III DIAGNOSTIC CODES To read codes: Use a diagnostic data reader plugged in receptacle on L.H. side control panel (item #18 on page 2-4) or momentarily depress the Stop engine "OVERRIDE" switch (located on the L.H. lower switch panel) with the ignition on, engine at idle or not running.
  • Page 85 TECHNICAL INFORMATION DDC Code DDC Code Number Description Number Description (Flashed) (Flashed) (high side) SEL short to battery Turbo boost pressure circuit failed high Turbo boost pressure circuit failed Oil pressure circuit failed high Oil pressure circuit failed high Fuel pressure circuit failed high Fuel pressure circuit failed low Too many SRS (missing TRS) Too few SRS (missing SRS)
  • Page 86 TECHNICAL INFORMATION DDC Code DDC Code Number Description Number Description (Flashed) (Flashed) pressure circuit failed high Reserved for air filter differential Reserved for oil filter differential pressure circuit failed low pressure circuit failed high Reserved for oil filter differential Coolant pressure circuit failed high pressure circuit failed low Coolant pressure circuit failed low Idle validation circuit fault...
  • Page 87 TECHNICAL INFORMATION WORLD TRANSMISSION (WT) DIAGNOSTIC CODES Diagnostic code memory Diagnostic codes are logged in a list in memory (sometimes referred to as the queue), positioning the most recently occurring code first and containing up to five codes. The codes continued in the list have the information recorded as shown in the chart below.
  • Page 88: Event Counter

    TECHNICAL INFORMATION The specific area or condition under the main Code reading and code clearing code in which the condition was detected. procedures Active Indicator Diagnostic codes can be read and cleared by two methods: by using the Pro-Link 9000 DDR plugged in receptacle located on L.H.
  • Page 89: Clearing Codes

    TECHNICAL INFORMATION d. Display will repeat cycle of a., b. and c. above seconds until the shifter tone sounds for 0.5 seconds. 3. Press the "MODE" button momentarily to view the second position (d2) in the same way as 2. Release the "MODE"...
  • Page 90 TECHNICAL INFORMATION If the requirements for Manual Clearing the Active Indicator have been satisfied, and the "MODE" button is held down continuously for ten seconds while in the display mode until a tone sounds, all diagnostic records in the code list that are not active will be cleared and the remaining records will be moved up in the code list.
  • Page 91 TECHNICAL INFORMATION Diagnostic code list and description MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Oil level, low No upshift above a calibration range Oil level,high No upshift above a calibration range ECU input voltage, low DNS, SOL OFF (Hydraulic default) ECU input voltage, medium low None: Shift adaptive...
  • Page 92 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Fault Sump oil temperature, cold Sump oil temperature, hot No upshifts above a calibration range Output speed reasonableness test, DNS, Lock in current detected at 0 speed, (L) range (L) Output speed reasonableness test, DNS, Lock in current...
  • Page 93 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION EEPROM, factory calibration block DNS, SOL OFF checksum (Hydraulic default) EEPROM, Power Off Block Use previous location, or checksum factory calibration and reset adaptive EEPROM, Diagnostic Queue Block Use previous location, Checksum or clear diagnostic queue...
  • Page 94 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION K solenoid circuit operation inhibited Open or short to ground, Low and 1st inhibited N solenoid circuit Short to battery, A DNS, Lock in a range solenoid circuit Short to battery, B DNS, Lock in a range solenoid circuit...
  • Page 95 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION solenoid circuit (Hydraulic default) Short to ground,C DNS, SOL OFF solenoid circuit (Hydraulic default) Short to ground,D DNS, SOL OFF solenoid circuit (Hydraulic default) Short to ground,E DNS, SOL OFF solenoid circuit (Hydraulic default)
  • Page 96 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Open circuit,J Low and 1st inhibited solenoid circuit Open circuit,K K solenoid operation solenoid circuit inhibited Open circuit,N Low and 1st inhibited solenoid circuit Offgoing ratio test (during shift), 1 to Low and 1st inhibited Offgoing ratio test (during shift), 1 to DNS, RPR...
  • Page 97 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION to 2 Offgoing C3PS test (during shift), R DNS, NNC to N1 Offgoing C3PS test (during shift), DNS, NNC R to 2 (R to NNC to 2) Offgoing C3PS test (during shift), DNS, RPR N3 to N2...
  • Page 98 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION N2 to N3 or N3 to N2 Oncoming ratio test (after shift), DNS, RPR L to 1 Oncoming ratio test (after shift), DNS, NNC L to R Oncoming ratio test (after shift), DNS, RPR 1 to L...
  • Page 99 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Oncoming ratio test (after shift), DNS,NNC R to 1 Oncoming ratio test (after shift), DNS,NNC R to 2 Oncoming ratio test (after shift), DNS,RPR N1 to L Oncoming ratio test (after shift), DNS,RPR N1 to 1...
  • Page 100 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Oncoming C3PS test (after shift), DNS, RPR N1 to L Oncoming C3PS test (after shift), DNS, RPR N1 to R Oncoming C3PS test (after shift), 2 DNS, NNC to R or NVL to R (2 to NNC to R) Range verification test, L DNS, 1st, Low, or...
  • Page 101 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED CODE CODE SHIFT OPERATION LIGHT DESCRIPTION Engine rating too high Serial communications interface fault Use default throttle values ECU, A solenoid driver open DNS, SOL OFF (hydraulic default) ECU, B solenoid driver open DNS, SOL OFF (hydraulic default) ECU, C solenoid driver open...
  • Page 102 (reset ECU) Software, illegal write to address Induce COP timeout $0000 (reset ECU) Software, major loop overrun Induce COP timeout (reset ECU) LIGHT BULB DATA APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE XL-40 XL-45 POWER...
  • Page 103: Interior Lighting

    TECHNICAL INFORMATION LIGHT BULB DATA APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE XL-40 XL-45 POWER Center stop 560589 1156 32 cp Tail 560123 4 cp Exterior compartment 562278 6429 (78207) 10 W (except engine) Engine compartment...
  • Page 104 TECHNICAL INFORMATION LIGHT BULB DATA APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE XL-40 XL-45 POWER Driver's area 561553 78236 10 W Lavatory 561553 78236 10 W Lavatory night light 560601 2 cp Lavatory “Occupied” 560702 1843 0.2 cp...
  • Page 105 TECHNICAL INFORMATION Transmission 10003 Vehicle identification number (V.I.N.) The vehicle identification number is stamped on a plate located on dashboard louver (entrance door 07003 side), so that it is visible from the outside through the windshield. It is extremely important to give Drive axle the correct vehicle identification number when ordering replacements parts.
  • Page 106 TECHNICAL INFORMATION All the components on this vehicle meet the government requirements: - Material and parts conform to ASTM and/or SAE standards in effect at time of manufacturing. - Welding is in accordance with Canadian and US standards. - All factory-installed interior materials meet F.M.V.S.S.
  • Page 107 TECHNICAL INFORMATION NOTE: Optional auxiliary fuel tank has a label affixed to the side of the tank and can be easily read opening second baggage compartment door. 03002 NOTE: It is strongly recommended that you take note of all the serial numbers on the vehicle and supply them to your insurance company.
  • Page 108: Care And Maintenance

    XL Series Motorcoach CARE & MAINTENANCE ██████████████████████████████████████████████████████████████████ █ INTERIOR CLEANING Method 1 Apply nonflammable solvent To provide consistent and quality passenger (Trichloroethylene) to stained area with a clean, service, the coach interior must be kept clean at white absorbent rag. all times.
  • Page 109 CARE & MAINTENANCE Burns Rust Scrape burnt area using a knife or razor blade Remove rust stains by following method 2. Apply then clean following method 2. Consult an a warm oxalic acid solution to stained areas. upholstering specialist when dealing with Rinse with water.
  • Page 110: Exterior Cleaning

    CARE & MAINTENANCE Pressure laminates EXTERIOR CLEANING Normal maintenance consists in wiping surfaces with a damp cloth and detergent. Remove The paint on your vehicle is very durable, but must spillage at once to avoid permanent stains. be protected from harsh weather conditions that can make it lose its luster.
  • Page 111 CARE & MAINTENANCE NOTE: Let engine and exhaust cool down before OIL VERIFICATION washing. Engine oil level Tar or oil Ideally, check engine oil level when oil is warm Do not allow tar or oil to remain on the paint. with vehicle on a level surface;...
  • Page 112 CARE & MAINTENANCE Special care must be taken not to touch the in Neutral, the transmission fluid is at the proper engine coolant tubing and/or exhaust pipe, as this temperature, and the vehicle is on a level surface. could cause severe burns. Hot Check Do not wear loose clothing and stay away from rotating parts during procedure.
  • Page 113 CARE & MAINTENANCE Refill The radiator fan is belt driven from the engine crankshaft pulley through a drive shaft and a Refill manual transmission oil as follows: gearbox (for location of gearbox, see page 2-34). The gearbox is equipped with an Oil Level Plug Remove fill plug.
  • Page 114: Air Tanks

    CARE & MAINTENANCE engine compartment and is accessible through engine R.H. side door. On XL-40 valve is located below air filter and on XL-45 valve is located below emergency fill valve. 13003 CAUTION: Wheel bearing oil fill cap is supplied with a very small vent hole in its center.
  • Page 115: Water Separator

    CARE & MAINTENANCE WARNING: Hot engine coolant is under pressure. Never remove cap when coolant is hot as severe burns can result. Allow engine to cool before checking coolant level. WATER SEPARATOR (Optional) A fuel filter/water separator may be installed in engine's primary fuel filter location, in engine compartment, to prevent water infiltration in engine fuel system.
  • Page 116 CARE & MAINTENANCE HEATING XL-40 (starting with V.I.N. 2P9L33496S1001570) and all XL-45 vehicles, the FILTERS two (2) filters are located in A/C and heating compartment. To gain access, open driver's side For maximum air conditioning and heating system baggage compartment, forward of A/C and efficiency, air filters should be inspected and heating compartment, and open the air filter cleaned as required in maintenance schedule to...
  • Page 117: Fire Extinguishers

    CARE & MAINTENANCE can also result in added expenses caused by the - Note inspection date. need to replace lost fluids. 110-120 VOLT IN-STATION WARNING: Personal injury and/or property LIGHTING damage may result from fire due to the leakage of flammable fluids, such as fuel or lubricating oil.
  • Page 118 CARE & MAINTENANCE A back-up camera with TV monitor can be installed as an option. When the transmission is placed in (R) reverse range, the camera and TV MAIN monitor are automatically switched on. They will SUMP switch off when the vehicle is taken out of (R) TANK reverse range.
  • Page 119 CARE & MAINTENANCE NOTE: If your vehicle is supplied with a 110-120 Cleaning cabinet volt fresh water tank heater, see “ 110-120VOLT IN-STATION CONNECTORS” on page 6-10. The access door, located at rear of coach on R.H. side can ease cleaning of lavatory. Use this door Fresh water reservoir filling to introduce electrical cords, vacuum cleaner hoses etc..
  • Page 120 CARE & MAINTENANCE FIRST SERVICE VEHICLE Differential oil Factory-filled oil in differential on new vehicle should be drained and refilled between 1,000 miles (1 600 km) and 3,000 miles (4 800 km) of initial operation, then according to the lubrication and servicing schedule.
  • Page 121 CARE & MAINTENANCE LUBRICATION AND SERVICING SCHEDULE 24001 6 - 14...
  • Page 122: Daily Walk-Around Inspection

    CARE & MAINTENANCE 1) BEFORE OPERATING VEHICLE, PERFORM EACH POINT LISTED IN "STARTING AND STOPPING PROCEDURES" SECTION UNDER HEADING "DAILY INSPECTION... " (PAGE 4-9). NOTE: Perform the "FIRST SERVICE ON NEW VEHICLE" as outlined on page 6-13. DAILY WALK-AROUND INSPECTION It is a good practice to make a basic visual inspection of key areas on the vehicle on a daily basis and to report any problem areas to maintenance personnel for immediate correction.
  • Page 123 CARE & MAINTENANCE C) Inside the vehicle ITEM DESCRIPTION Check for proper operation of the entrance door Inspect cleanliness in the driver's area Check that emergency exit windows and roof escape hatches can be opened, then close all windows and hatches securely Verify proper operation of windshield wiper/washer Check rear view mirrors for broken glass;...
  • Page 124 CARE & MAINTENANCE PERIODIC LUBRICATION AND SERVICING SCHEDULE A) Service every 6,250 miles (10 000 km) or twice a year, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Engine Air Cleaner Inspect and clean, replace element if Filter: #53-0197 required A/C Compressor Check oil level, add if necessary...
  • Page 125 CARE & MAINTENANCE ¤ With manual transmission only. B) Service every 12,500 miles (20 000 km) or once a year, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Engine Change oil and filters Motor oil: SAE 15W40, API CF-4 Filters: #51-0458 Fuel Filters Change primary and secondary fuel...
  • Page 126 CARE & MAINTENANCE D) Service every 50,000 miles (80 000 km) or once a year, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Power Steering Reservoir Replace oil filter cartridge element Cartridge: #66-0987 Front and Tag Axle Bearings Refill to level with differential oil or Differential oil or multi repack with grease purpose grease...
  • Page 127: Lubricant Specifications

    CARE & MAINTENANCE ¤ With manual transmission only. F) Miscellaneous Service ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART Battery Terminals Clean and coat terminals yearly Battery terminal coating Cooling System Drain, flush and refill every two years or Engine coolant 200,000 miles (320 000 km) Discharge Tubes** Every three months: ----------...
  • Page 128: Part Number Specifications

    CARE & MAINTENANCE ** Discharge tubes are rubber tubes located under vehicle. Part Number Specifications ITEM* DESCRIPTION PREVOST NO SUPPLIER NO Engine Oil Filters #51-0458 Detroit Diesel: 25014505 AC Rochester Div. GM: PF2100 Power Steering Reservoir Oil Filter #66-0528 Garrison Hydraulic: 32516...
  • Page 129: Service Literature

    XL Series Motorcoach SERVICE LITERATURE ██████████████████████████████████████████████████████████████████ █ Additional copies of the following Service Literature are available upon request and at low cost. - Maintenance Manual - Owner's Manual - Parts Manual To order the desired Manual(s), please contact your local distributor or write to: PRÉVOST CAR INC.
  • Page 130 XL Series Motorcoach INDEX ██████████████████████████████████████████████████████████████████ █ Capacities ............5 - 2 Card tables ............ 2 - 41 A/C and heating air filters.........6 - 9 A/C compressor ..........6 - 6 Care and maintenance ........6 - 1 Accelerator pedal ...........2 - 25 Central A/C and heating controls ..2 - 17, 4 - 11 Accessories............2 - 38 Changing wheels ...........
  • Page 131 INDEX Dashboard (with tachograph) ......2 - 10 Exterior cleaning ..........6 - 3 Dashboard indicator/warning lights Exterior mirror heating switch......2 - 5 instruments.............2 - 11 Extinguishers, fire .........3 - 6, 6 - 10 Daily inspection ..........4 - 9 Daily walk-around inspection ......6 - 15 Data plate &...
  • Page 132 INDEX In-station connectors (110 -120 volt) ....6 - 10 Main breakers..........4 - 17 In-station lighting (110 -120 volt) ....6 - 10 Main power compartment (XL-45) ....2 - 36 Interior cleaning..........6 - 1 Main sump tank draining ....... 6 - 12 Interphone ............2 - 39 Main sump tank filling........
  • Page 133 INDEX Webasto ...2 - 20, 2 - 44, 4 - 15, 5 - 6 Switches Prodriver - Engine data Auxiliary A/C........2 - 16 display and computer........2 - 18 Baggage door lock ......2 - 5 Battery master switch....... 2 - 15 Cruise control ......
  • Page 134 INDEX Fuel tank label ........5 - 29 Fuel type ..........5 - 2 Heating and air conditioning....5 - 5 Light bulb data ........5 - 25 Oil specifications ........5 - 5 Preheating systems......5 - 6 Safety attestation......5 - 28 Seats...........5 - 6 Sound system........5 - 4 Steering ..........5 - 4 Storage volume ........5 - 6...
  • Page 135 XL Series Motorcoach NOTICE ██████████████████████████████████████████████████████████████████ █ United States Operators please notice: Effective with this publication, the National Highway Traffic Safety Administration has requested that the following statement be provided for your information. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Prévost Car Inc..
  • Page 136: Change Of Address Or Ownership

    XL Series Motorcoach CHANGE OF ADDRESS OR OWNERSHIP ██████████████████████████████████████████████████████████████████ █ Any change of address or ownership should be brought to the attention of the manufacturer by completing and mailing the attached card. CHANGE OF ADDRESS VEHICLE SERIAL NUMBER: 2P9 _ 334 _ _ _ 1001 _ _ _ OLD ADDRESS→...
  • Page 137 affix stamp here PRÉVOST CAR INC. 35 Boul. Gagnon Ste Claire (Québec) CANADA, G0R 2V0 AFTER-SALES SERVICE DEPARTMENT affix stamp here PRÉVOST CAR INC. 35 Boul. Gagnon Ste Claire (Québec) CANADA, G0R 2V0 AFTER-SALES SERVICE DEPARTMENT...

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