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Le Mirage XL
Le Mirage XL
F A C T O R Y - P R E P A R E D
F A C T O R Y - P R E P A R E D
F A C T O R Y - P R E P A R E D
C O N V E R S I O N - R E A D Y
C O N V E R S I O N - R E A D Y
C O N V E R S I O N - R E A D Y
L U X U R Y M O T O R C O A C H
L U X U R Y M O T O R C O A C H
L U X U R Y M O T O R C O A C H
OWNER'S MANUAL
OWNER'S MANUAL
PA-1111
PREVOST CAR INC.
AS/T-05
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Summary of Contents for PREVOST Le Mirage XL
- Page 1 PREVOST CAR INC. Le Mirage XL Le Mirage XL F A C T O R Y - P R E P A R E D F A C T O R Y - P R E P A R E D...
- Page 3 We are proud to have you join the growing PRÉVOST family. The world's most discriminating motorcoach enthusiasts choose the PRÉVOST Le Mirage XL time and again because of the confidence they have in our commitment to building the ultimate in factory-prepared, conversion-ready luxury motorcoaches.
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Page 4: Table Of Contents
Table of Contents Foreword ............1 - 1 Safety...............3 - 1 Brakes ..............3 - 1 Controls/Instruments........2 - 1 Back up alarm ..........3 - 2 ABS brakes ............3 - 2 Keys ..............2 - 1 Air system emergency fill valve .......3 - 2 Main battery disconnect switches .... - Page 5 TABLE OF CONTENTS Technical Information........5 - 1 Care And Maintenance........6 - 1 Dimensions............5 - 1 Interior cleaning..........6 - 1 Weight.............. 5 - 2 Exterior cleaning ..........6 - 1 Capacities ............5 - 2 Oil verification...........6 - 2 Air circuit reservoir........... 5 - 2 Air tanks ............6 - 4 Fuel type ............
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Page 6: Foreword
Foreword The PRÉVOST "LE MIRAGE XL" Owner's This manual, or portions thereof, cannot be Manual has been prepared to thoroughly reproduced in any form whatsoever, in whole or acquaint you, the owner, with vehicle equipment in part, without the written consent of PRÉVOST and features in order to fully appreciate and CAR INC. -
Page 7: Controls/Instruments
Controls/Instruments Keys Depending on optional equipment, up to five (5) different key models may have been provided with the vehicle. They are used as described below; 1. Ignition switch. 2. Baggage compartment door locks. Front electric compartment door lock. Steering compartment door lock. Side rear service compartment door lock (XL-45 only) 3. -
Page 8: Main Battery Disconnect Switches
CONTROLS/INSTRUMENTS Main Battery Disconnect Switches Caution: When vehicle is parked overnight or for an extended period of time, both battery main disconnect switches (24 V & 12 V) should be set to the "OFF" position in order to avoid battery voltage imbalance. Note: When both main battery disconnect switches are set to the "OFF"... -
Page 9: Control And Instrument Panel
CONTROLS/INSTRUMENTS Control and Instrument Panels 18010 Panel Panel L.H. Lateral Console L.H. Lower Switch Panel 2-13 L.H. Side Control Panel R.H. Lower Switch Panel 2-14 Dashboard 2-10 R.H. Console 2-15 R.H. Upper Panel 2-16 2 - 3... -
Page 10: L.h. Lateral Console
CONTROLS/INSTRUMENTS L.H. Lateral Console 18014 the drive wheels, and second, when maneuver- 1. Diagnostic data reader connector ing vehicle in tight areas such as a parking lot, Datalink for DDEC 3, WT World Transmission where raising the tag axle shortens the wheel- and ABS Brakes. -
Page 11: L.h. Side Control Panel
CONTROLS/INSTRUMENTS L.H. Side Control Panel 1. Adjustable louver The louver is manually adjustable, so the heated or cooled air flow can be directed towards driver or side window. 2. Transmission push-button shifter To select forward, neutral or reverse gears of transmission. - Page 12 CONTROLS/INSTRUMENTS Select Reverse gear by pressing "R". Automatic Transmission Select Neutral by pressing "N". Note the raised The operation and driving of this vehicle with an edge around the "N" button so the driver can automatic transmission is similar to that of an orient his hand to the push-buttons by touch, automobile equipped with an automatic trans- without looking at the display.
- Page 13 CONTROLS/INSTRUMENTS cally upshift to a higher range as output speed Operation increases. As the vehicle slows down, output When a push-button pad is depressed, a beep speed decreases, and the transmission auto- sounds and the pad lights up indicating the matically downshifts to the correct range.
- Page 14 CONTROLS/INSTRUMENTS Decreasing Set Speed Cruise Control Switches Vehicle speed setting may be decreased by one Introduction of the following methods: The cruise control is an automatic speed control 1. Press and hold the "SET" switch until the de- system that allows you to maintain a constant sired lower speed is obtained.
- Page 15 CONTROLS/INSTRUMENTS be used to tilt the vehicle to one side or the Level Low System Controls (optional) other, or they can be used to raise or lower the rear of the vehicle. When leveling vehicle, it is often necessary to run the engine in order to get an adequate air supply.
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Page 16: Dashboard
CONTROLS/INSTRUMENTS Dashboard 18019 01 ......Door ajar (Optional), or Blank 21 ........Turbo boost pressure gauge (Optional), or Blank 02 ....Water separator (Optional), or Blank 22 .....Window ajar (Optional), or Blank 03 ............Tag axle 23 ...Preheating system (Optional), or Blank 04 ......Level low (Optional), or Blank 24 .....Baggage compartment door lock 05 .......... - Page 17 CONTROLS/INSTRUMENTS 11. Battery Dashboard Indicator/Warning Lights and Instruments Lights when alternator is not functioning prop- erly. 1. Door ajar (optional) 12. Battery balance This indicator is provided on vehicles equipped with a central door, and will light only when this Lights when batteries are out of balance.
- Page 18 CONTROLS/INSTRUMENTS Caution: 28. Transmission "DO NOT SHIFT" light Operating the vehicle when the read- ing is below 1/8 full is not recommended. See page 4-6 for description. 18. Oil pressure gauge 29. Check engine Indicates engine oil pressure. Normal reading at Will light if a minor engine malfunction is de- operating temperature should vary from 50 to 70 tected by the DDEC (Detroit Diesel Electronic...
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Page 19: L.h. Lower Switch Panel
CONTROLS/INSTRUMENTS 32. Accessory air tank pressure gauge (op- "ON": Ignition is "ON" and key cannot be tional) removed. Indicates air pressure in the Accessory air tank. "START" : Starting position; spring-loaded igni- Normal reading varies from 95 to 125 psi (655 to tion switch returns to "ON"... - Page 20 CONTROLS/INSTRUMENTS 6. Air-operated door lock (optional) or Blank R.H. Lower Switch Panel Push down rocker switch to lock the entrance door mechanism and push up to unlock. Caution: Do not operate switch when door is open. 7. Driver's seat heating (optional) or Blank Push down rocker switch to activate heating element inside driver's seat cushions.
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Page 21: R.h. Console
CONTROLS/INSTRUMENTS consumption of 130 watts (10 amps), such as a R.H. Console flashlight or small vacuum cleaner. Do not use appliances equipped with unsuitable plugs as they may damage socket and/or electrical cir- cuit. Note: Lighter and socket remain functional even when ignition is "OFF". -
Page 22: R.h. Upper Panel
CONTROLS/INSTRUMENTS R.H. Upper Panel Data available from ProDriver includes: Instantaneous and average fuel economy Trip time, miles, fuel used, fuel economy, average speed Driving time, percentage, miles, fuel used, fuel economy Idle time, fuel and percentage Cruise time, percentage, miles, fuel used, fuel economy 18033 Top gear time, percentage, miles, fuel used,... - Page 23 CONTROLS/INSTRUMENTS Special button functions Alternate labels are displayed along the bottom To review trip summary information at idle: of the screen directly over each button when the IDLE SCREEN, "MENU", → TRIP SUMMARY, buttons are used to perform special functions. "INFO"...
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Page 24: Steering Column Controls
CONTROLS/INSTRUMENTS 6. Washer controls Steering Column Controls Push the external ring at the end of lever towards steering column activate Multifunction lever windshield washers. When the ring is released, washers stop immediately but wipers will continue to run twice over to dry windshield. Warning: In cold weather, windshield should first be warmed up with defroster before using... -
Page 25: Foot-Operated Controls
CONTROLS/INSTRUMENTS Foot-Operated Controls Combination Emergency and Parking Brakes The spring-loaded, manually operated parking brake is activated by pulling up on the control valve knob located on L.H. lateral console (see item #4 on page 2-4). This same brake system will automatically be applied in an emergency situation, whenever the control valve supply pressure drops below 40 psi (275 kPa). -
Page 26: Tilt Steering Wheel And Telescopic Steering
CONTROLS/INSTRUMENTS Driver's and copilot's seats - "ISRI" Tilt Steering Wheel and (optional) Telescopic Steering Column Two distinct "ISRI" model driver's and copilot's To unlock, use the handle located on the seats may be supplied with your vehicle, both steering column's left hand side. Pull handle with a sophisticated air suspension system, one down to permit a maximum variation of 11°... - Page 27 CONTROLS/INSTRUMENTS 4*. Incline 2. Fore-and-Aft - Up/Down Pull handle up, and adjust seat inclination. Push switch towards dashboard to move seat Warning: Before proceeding with seat cushion forwards or back to move seat backwards. adjustments, lower seat belt retractor to avoid Pull switch up to raise seat &...
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Page 28: Seat Belts
CONTROLS/INSTRUMENTS To unfasten belt, press red button in center of Seat Belts buckle and allow belt to retract. If belt does not fully retract, pull it out and check for kinks or twists. Make sure that it remains untwisted as it retracts. -
Page 29: Exterior Mirrors
CONTROLS/INSTRUMENTS Exterior Mirrors STANDARD MIRROR 18035 Mirror head can be rotated and/or tilted by OPTIONAL (RAMCO) MIRROR loosening the adjusting "Allen" screw (item #2) 18036 located at the base of mirror head. Adjust to Your vehicle is equipped with two (2) exterior desired position, then tighten adjusting screw. -
Page 30: Exterior Compartments
CONTROLS/INSTRUMENTS Exterior Compartments (XL-40) 18030 01 ......... Engine air intake duct 10..........Engine rear doors 02 ........Engine R.H. side door 11......Engine oil reserve tank filling 03 ........Baggage compartment (block heater plug) 04 ........Central door (optional) 12......Reclining bumper compartment 05 ..........Fuel tank filling door 13...... - Page 31 CONTROLS/INSTRUMENTS Exterior Compartments (XL-45) 18031 01 ......... Engine air intake duct 11......Engine oil reserve tank filling 02 ........Engine R.H. side door (block heater plug) 03 ........Baggage compartment 12......Reclining bumper compartment 04 ........Central door (optional) 13......Front electrical compartment 05 ..........Fuel tank filling door 14.........Steering compartment 06 ....Condenser or Baggage compartment...
- Page 32 CONTROLS/INSTRUMENTS Exterior Compartments (XL-45E) 18032 01 ......... Engine air intake duct 10..........Engine rear doors 02 ........Engine R.H. side door 11......Engine oil reserve tank filling 03 ........Baggage compartment (block heater plug) 04 ........Central door (optional) 12......Reclining bumper compartment 05 ..........Fuel tank filling door 13......
- Page 33 CONTROLS/INSTRUMENTS The side door can be opened by pulling the Engine Compartment Doors release handle and then pulling on the door. (doors #2 & 10) For access to the engine compartment, two rear doors and one R.H. side door are provided (all doors are secured with keylocks - see "KEYS"...
- Page 34 CONTROLS/INSTRUMENTS Engine Compartment Components 01014 Component Identification: 01 ..........Coolant surge tank 16....A/C compressor (Central system) or Alternator 24V 75A or 02 ...............Radiator Alternators 12V 145A & 24V 75A 03 ............Fire detector 17..........Engine air cleaner 04 ..........Rear junction box 18......Preheater (Webasto or Espar) 05 ........Transmission oil dipstick 19........
- Page 35 CONTROLS/INSTRUMENTS Baggage Compartment Note: To prevent theft and/or vandalism, always lock baggage doors before leaving (doors #3 - Also #6 & 15 if applicable) vehicle. An optional elect. door locking system may be installed on all baggage compartment doors. The switch is located on the L.H.
- Page 36 CONTROLS/INSTRUMENTS Reclining Bumper Compartment (door #12) The front bumper is of the "reclining-type". To open, carefully remove the large bolt at each end using the wheel nut wrench, then slowly lower the bumper. Warning: This compartment has not been designed for storage. Never leave any loose objects in this area since they may interfere with steering linkage mechanism.
- Page 37 CONTROLS/INSTRUMENTS L.H. Side Rear Service Compartment (XL-45) (door #19) To access this compartment, use key provided (see "KEYS" on page 2-1). To secure, simply push in door. Warning: This compartment is designed to give access to engine compartment components and cannot be used for storage. R.H.
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Page 38: Accessories
CONTROLS/INSTRUMENTS Accessories Trailer Hitch Blinds (optional) (optional XL-40 & 45E, standard XL-45) Your vehicle may be supplied with three blinds: Your vehicle may be equipped with a factory one (1) on driver's side window and two (2) on installed trailer hitch which has been designed to windshield. -
Page 39: Spare Parts Kit
CONTROLS/INSTRUMENTS Spare Parts Kit (optional) A Spare Parts Kit may be supplied with your vehicle. Parts are stored in a cardboard box located inside the forward baggage compartment. Kit contents depend on certain vehicle options as shown below: 1 = Series 60 Engine + Driver's A/C System + 24V-75A Alternator. 2 = Series 60 Engine + Driver's A/C System + 24V-75A Alternator + 12V-145A Alternator. - Page 40 CONTROLS/INSTRUMENTS Part No. Description Option No. 506669 Belt, Poly V12 506664 Belt, BX-97 506683 V-Belt, BX-31 506708 V-Belt, BX-77 500445 Washer, flat, zinc plated (Copilot Seat) 500480 Washer, lock, split (Copilot Seat) 500709 Nut, Hex, zinc plated (Copilot Seat) 362056 Plate, Anchoring (Copilot Seat) 362521 Plate, Anchoring (Copilot Seat) 363109 Plate, Anchoring (Copilot Seat) 2 - 34...
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Page 41: Preheating System Timers (Auxiliary)
CONTROLS/INSTRUMENTS Heating Startup (Possible Regardless of Preheating System Timers Preselection) (auxiliary) (optional) Press on The timer, located on L.H. lateral console (see Display of heating time in minutes, operation page 2-4), is used to program the starting and indicator light E is flashing. stopping time of the preheating system. - Page 42 CONTROLS/INSTRUMENTS Webasto (80 000 Btu) 5. Button allows you to program a second starting time Press button 16, which de-activates starting time 1. Then proceed as in (4). The activation of the second starting time is indicated by the symbol 2. 6.
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Page 43: Safety
Safety Warning: "FANNING" or "PUMPING" brake Brakes pedal is not recommended. This practice will There are two (2) brake systems on your not increase brake system effectiveness, but will vehicle, the service brakes and the combination instead waste air and thereby reduce brake emergency &... -
Page 44: Back Up Alarm
SAFETY Note: Caution: Each time the parking brake is applied On slippery roads, motorists behind you may not be able to brake as fast as you; so and ignition key is turned or left to the "ON" posi- where possible, give a prior warning by lightly tion, the stoplights automatically light up. -
Page 45: Emergency Exits
SAFETY Awning Type Emergency Escape Window To exit vehicle through awning type windows, remove screen by pulling upwards on both finger loops; take extension rod out of it's seat, straighten out and push all the way through window frame, then exit through window frame. Escape window extension rods are identified by a red end section. -
Page 46: Day Time Running Lights
SAFETY Note: These instructions are also affixed to es- Fog Lights (optional) cape hatch. The halogen fog lights recessed in front bumper In the event of ventilation systems failure, hatch allow the driver a better visibility in foggy can be used to provide air circulation, by simply weather, and improve the range of vision just ahead of vehicle. -
Page 47: Alarm System
SAFETY Alarm System As an added protection to indicator lights, Prévost vehicles are equipped with audible alarms to inform the driver of the following operating conditions: Indicator lights Audible alarm Condition Air primary Buzzer Low air pressure Air secondary Buzzer Low air pressure "Do not shift"... -
Page 48: Safety Precautions
SAFETY n) The service life of the vehicle depends on the Safety Precautions kind of maintenance it receives. Always record any problems and report them to your To ensure safe and reliable operation, take note mechanic immediately. of the following safety precautions: o) Unless stated otherwise, shut-off engine a) Operation and maintenance of the vehicle before fueling, adding oil or performing... -
Page 49: Starting And Stopping Procedures
Starting and Stopping Procedures General Information If accelerator pedal is depressed inadvertently, release it and wait approximately 30 seconds be- Caution: Read this section of manual before fore resuming starting procedure. driving vehicle. Stopping Engine Starting Engine From Driver's Com- 1. - Page 50 STARTING AND STOPPING PROCEDURES Starting Engine From Engine Com- Starting Engine When out of Fuel partment The problem with restarting a diesel engine that has run out of fuel, is that after the fuel is ex- The following procedure is used to start and stop hausted from the tank, it is pumped from the pri- the engine from the engine compartment.
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Page 51: Detroit Diesel Electronic Control (Ddec)
STARTING AND STOPPING PROCEDURES (EUI) and sensors. The ECM is the brain of the Detroit Diesel Electronic Con- DDEC system and is located between primary trol (DDEC) and secondary fuel filters. Within the ECM is the Electrically Erasable, Programmable, Read Only The major components of DDEC are as follows: Memory (EEPROM) that provides instructions for basic engine control functions such as rated... -
Page 52: World Transmission Wt Electronic Control System
STARTING AND STOPPING PROCEDURES torque converter is multiplying torque. When the Note: Engine brake is operative only when ac- turbine approaches the speed of the pump, the celerator pedal is released, and when engine stator starts to rotate with the pump and turbine. speed is over 900 rpm. - Page 53 STARTING AND STOPPING PROCEDURES STEERING COMPARTMENT 07005 18018 To enhance troubleshooting and to allow interro- AUTOMATIC APPLY - actuated by hand lever gation of the ECU for valuable service infor- located on R.H. side of steering column; retarder mation, a DDR (diagnostic data reader) can be capacity is determined by hand lever which per- used.
- Page 54 STARTING AND STOPPING PROCEDURES will automatically disappear from memory if it Do Not Shift - Light has not reoccurred. The "DO NOT SHIFT" light is located on dash- The general procedure to display the codes is to board. first enter the diagnostic mode. This is accom- Illumination of this light, accompa- plished by pressing the upshift and downshift ar- nied by eight (8) seconds of short...
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Page 55: Cold Weather Starting
STARTING AND STOPPING PROCEDURES Fill Pipe Protection LO-02 two quarts low HI-01 one quart high When adding oil or checking oil level, dirt or for- eign material must not be allowed to enter the HI-02 two quarts high filler tube. Before removing the dipstick, clean around the end of the filler tube. -
Page 56: Routine Inspection Before A Trip And On
STARTING AND STOPPING PROCEDURES At that point, the "DO NOT SHIFT" light will turn Engine Block Heater (optional) off and the transmission will operate only in first The vehicle is equipped with an engine immer- gear or reverse. When the "CHECK TRANS" sion-type electric block heater to assist cold light goes out at 20°F (-7°C), the transmission is weather starting. - Page 57 STARTING AND STOPPING PROCEDURES Wheel bearings Fuel level Check oil level in sight glass (see page 6-4). Be sure level is sufficient. Caution: During a fuel stop, especially if a Transmission brake job has been performed recently, apply Check oil level (see page 6-2). hand on wheel bearing cover and check for overheating.
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Page 58: Heating And Air Conditioning
STARTING AND STOPPING PROCEDURES driver's area. The G.A.W.R. is the maximum General Instructions load that can be applied on each axle of the vehicle and is more than what is legally Make sure the basic principles of operation of permitted on some highways. the vehicle are understood. - Page 59 STARTING AND STOPPING PROCEDURES 3. "Fan" speed control Driver's Compartment A/C & Heating System Turn knob clockwise to the first position to obtain minimum air flow to circulate warm, cool Vehicles Equipped with Driver's outside air, according settings System Only temperature control knob and A/C clutch switch.
- Page 60 STARTING AND STOPPING PROCEDURES 6. "Feet air outlet" control To turn everything OFF This control is used to control the air flow Set the "A/C clutch" switch, hot water pump" and delivered under the dash on the driver's side. "fan" speed control knob to the "OFF" position Turn control knob clockwise to increase air flow and turn the "temperature"...
- Page 61 STARTING AND STOPPING PROCEDURES - "OFF" position (center) before stopping the Check that the evaporator and condenser vehicle. motors are operating. Check evaporator filter for cleanliness. Clean Note: Fuel economy is slightly reduced when or replace as required. (Refer to "Care and "A/C"...
- Page 62 STARTING AND STOPPING PROCEDURES To dehumidify Because an air conditioner dehumidifies as it cools, you can use it in cool weather to help in drying air. Set the "A/C - heat" switch to the "A/C" position, then adjust the "temperature" control to a comfortable setting.
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Page 63: Preheating Systems
STARTING AND STOPPING PROCEDURES the remaining combustion gases out of the Preheating Systems (optional) chamber and cools off the hot parts on the exhaust side of the heat exchanger, while the water circulation pump still running transmits the Espar (Eberspächer): heat present in the heat exchanger, thus preventing local overheats. - Page 64 STARTING AND STOPPING PROCEDURES breakers CB1, CB8 & CB9 are optional. Breakers are located as follows: On XL-40 & 45E, breakers CB1 to CB7 are installed on breaker panel located in Engine Compartment. They are accessible through engine R.H. side door. 06044 Windshield Washer Reservoir Windshield washer reservoir is located in front...
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Page 65: Jump Starting
STARTING AND STOPPING PROCEDURES 4. On XL-40 & 45E vehicles, remove the gray Jump Starting protective sealant from the engine ground stud Whenever it becomes necessary to start the fixed on frame, then connect the other end of engine while batteries are discharged, use the black jumper cable to this stud as shown another power source of the same voltage (24 on illustration (page 4-18). - Page 66 STARTING AND STOPPING PROCEDURES 4 - 18...
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Page 67: Tires
STARTING AND STOPPING PROCEDURES 06046 highway code regulations, set up the triangular Tires reflectors (see "Emergency warning reflectors" on page 3-5) at an adequate distance to warn Tire Pressure incoming motorists. A 12 ton hydraulic jack, a wheel nut wrench and The condition and pressure of the tires can the triangular reflector kit are installed inside the greatly affect both useful tire life and road safety. -
Page 68: Jacking Points
STARTING AND STOPPING PROCEDURES Jacking Points Warning: When it is necessary to raise the vehicle, care should be taken to ensure that The vehicle can be jacked by exerting pressure pressure is applied only at the points indicated under body jacking points or axle jacking points in jacking points illustrations. -
Page 69: Towing The Vehicle
STARTING AND STOPPING PROCEDURES authorized and experienced in towing intercity Axle Jacking Points coaches. Observe normal precautions including, but not limited to, the ones listed below when towing the vehicle: 1. Make sure the parking brake is released before towing. DRIVE AXLE 11005 2. -
Page 70: Retractable Tag Axle
STARTING AND STOPPING PROCEDURES Caution: Caution: Do not tow the vehicle without Do not tow the vehicle without external air pressure applied to the emergency external air pressure applied to the emergency fill valve if the engine does not operate. Without fill valve if the engine does not operate. -
Page 71: Technical Information
Technical Information Dimensions SPECIFICATION XL-40 XL-45 XL-45E 40.0' (12 192 mm) 45.0' (13 716 mm) 45.0' (13 716 mm) Overall length 102" (2 591 mm) 102" (2 591 mm) 102" (2 591 mm) Overall width Overall height (over closed roof hatch) - Standard 133.75"... -
Page 72: Weight
TECHNICAL INFORMATION Windshield washer Weights reservoir ......5 U.S. gal. (18,9 liters) Curb weight (before conversion) Refrigerant XL-40 .........27,115 lbs (12 202 kg) Driver's system (XL-40 & 45E) ..6 lbs (2,7 kg) XL-45 .........30,200 lbs (13 590 kg) Driver's system (XL-45) .....6.5 lbs (3 kg) XL-45E.......26,860 lbs (12 184 kg) Driver's and central system ....24 lbs (11 kg) Gross vehicle... -
Page 73: Engine
TECHNICAL INFORMATION Model: ............AX 74 Alternator 24 V 270 amps Qty: ................3 Make:..........Detroit Diesel Model:..........Poly-V, 12K 72" Radiator fan drive (fan) Qty: ................ 1 Make: ............Dayco Model: ........Multi-V, Poly rib, 51" Engine Qty: ................1 Detroit Diesel DDEC III Series 60, 12.7 liters Tecumseh compressor (driver's A/C only) inline 6 cylinders, 470 BHP @ 2100 rpm with op- tional engine retarder "Jake Brake"... -
Page 74: Brakes
TECHNICAL INFORMATION Brakes Suspension Air operated, disc type on front axle (Knorr- Front suspension (independent) Bremse) and tag axle (Rockwell); drum type on drive axle (Rockwell). 2 air springs Brake chamber effective area: 2 shock absorbers Front wheels = 24 in 1 height control valve Drive axle = 30 in `(service) - 36 in... -
Page 75: Heating And Air Conditioning
TECHNICAL INFORMATION be used if it meets the performance and chemical Heating And Air Conditioning requirements of non-synthetic oils outlined previ- ously. Some engine operating conditions may Driver's system require exceptions to this recommendation. Air conditioning capacity: ......2 tons Note: To avoid engine damage, do not use sin- Refrigerant type: ......... -
Page 76: Preheating Systems
TECHNICAL INFORMATION Sensors Heating capacity: ..........12 kW Clamping bushes Heating output:........41,000 Btu/hr Wiring harnesses Fuel type:........Same as engine Fuel consumption:......0.44 U.S. gal. Electronic control module technical data (1,65 liters) / hour Voltage:..........24 ± 6 volts Rated voltage: ........24 ± 4 volts Thermal operating range:.... -
Page 77: Ddec Iii Diagnostic Codes
TECHNICAL INFORMATION DDEC III Diagnostic Codes To read codes: Use a diagnostic data reader plugged in receptacle on the bottom of side panel of L.H. control panel or momentarily depress the Stop engine "OVERRIDE" switch (located on the L.H. lower control panel) with the ignition on, engine at idle or not running. - Page 78 TECHNICAL INFORMATION DDC Code Description DDC Code Description Number Number (Flashed) (Flashed) Fuel pressure circuit failed low Too many SRS (missing TRS) Too few SRS (missing SRS) Coolant level low Intercooler temperature high Coolant temperature high Oil temperature high Oil pressure low Battery voltage low Fuel pressure high Fuel pressure low...
- Page 79 TECHNICAL INFORMATION DDC Code Description DDC Code Description Number Number (Flashed) (Flashed) Idle validation circuit fault (open cir- Injector response time short cuit) Vehicle overspeed Reserved for vehicle overspeed (absolute) Reserved for air differential pres- Oil differential pressure high sure high Battery voltage high Engine overspeed with engine brake...
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Page 80: World Transmission Wt Diagnostic Codes
TECHNICAL INFORMATION World Transmission (WT) Diagnostic Codes Diagnostic Code Memory Diagnostic codes are logged in a list in memory (sometimes referred to as the queue), positioning the most recently occurring code first and containing up to five codes. The codes continued in the list have the information recorded as shown in the chart below. - Page 81 TECHNICAL INFORMATION Clearing the Active Indicator and code b. Main code --"25" records from the Code list in memory c. Sub code --"11" If the conditions causing a diagnostic code to be d. Display will repeat cycle of a., b. and c. set are cleared, the Active Indicator can be above manually cleared by holding the "MODE"...
- Page 82 TECHNICAL INFORMATION Caution: If clearing a code while locked in a Abbreviation Found in the Code Chart Forward or Reverse position (fail-to-range), the transmission will still be in Drive or Reverse The following responses are used throughout when the clearing procedure is completed. Neu- the following chart to command safe operation tral must be manually selected.
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Page 83: Diagnostic Code List And Description
TECHNICAL INFORMATION Diagnostic Code List and Description MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Oil level, low No upshift above a calibration range Oil level, high No upshift above a calibration range ECU input voltage, low DNS, SOL OFF (Hy- draulic default) - Page 84 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT tected at 0 speed, 4th (4th) Output speed reasonableness test, de- DNS, Lock in current range tected at 0 speed, 5th (5th) Output speed reasonableness test, de- DNS, Lock in current range tected at 0 speed, 6th (6th)
- Page 85 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Open or short to ground, C solenoid cir- DNS. SOL OFF (Hy- cuit draulic default) Open or short to ground, D solenoid cir- DNS, SOL OFF (Hy- cuit draulic default) Open or short to ground, E solenoid cir-...
- Page 86 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT draulic default) Short to ground, C solenoid circuit DNS, SOL OFF (Hy- draulic default) Short to ground, D solenoid circuit DNS, SOL OFF (Hy- draulic default) Short to ground, E solenoid circuit DNS, SOL OFF (Hy- draulic default)
- Page 87 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Offgoing ratio test (during shift), 4 to 3 DNS, RPR Offgoing ratio test (during shift), 4 to 5 DNS, RPR Offgoing ratio test (during shift), 6 to 5 DNS, RPR Offgoing C3PS test (during shift), L to 1 DNS, RPR...
- Page 88 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Offgoing speed test (during shift), 6 to DNS, NNC Offgoing speed test (during shift), 6 to DNS, RPR Offgoing speed test (during shift), R to DNS, NNC Offgoing speed test (during shift), N2 to DNS, RPR N3 or N3 to N2...
- Page 89 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Oncoming ratio test (after shift), N1 to 2 DNS, RPR (N1 to NNC to 2) Oncoming ratio test (after shift), N2 to 2 DNS, RPR Oncoming ratio test (after shift), N3 to 3 DNS, RPR Oncoming ratio test (after shift), N3 to 5 DNS, RPR...
- Page 90 TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT Retarder modulation request sensor, Retarder operation inhibited high Engine rating too high Serial communications interface fault Use default throttle values ECU, A solenoid driver open DNS, SOL OFF (hydrau- lic default) ECU, B solenoid driver open...
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Page 91: Light Bulb Data
TECHNICAL INFORMATION MAIN DESCRIPTION DO NOT INHIBITED OPERATION CODE CODE SHIFT DESCRIPTION LIGHT set ECU) Light Bulb Data APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE POWER EXTERIOR LIGHTING Hi-beam, Headlight 930291 9004 65 W Lo-beam, Headlight... - Page 92 TECHNICAL INFORMATION APPLICATION PREVOST TRADE OR WATTS OR VOLTS PART NO. SAE NUMBER CANDLE POWER INTERIOR LIGHTING Check engine 562048 E-9 (Norma) Stop engine 562048 E-9 (Norma) Flasher indicator 562048 E-9 (Norma) Other indicator - 1/unit 562049 (Osram) Speedometer 560145...
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Page 93: Data Plate And Certification
TECHNICAL INFORMATION Data Plate & Certification Data Plate The main components of the vehicle such as engine, transmission, axles and chassis are identified by dif- ferent serial numbers. It may be necessary to locate these numbers for warranty purposes. Engine Transmission The engine serial number is stamped on the cyl- inder block under the intake manifold (oil filter... - Page 94 TECHNICAL INFORMATION cle Safety Standards which were in effect at the Vehicle Identification Number (V.I.N.) time the vehicle was manufactured. You can The vehicle identification number is stamped on find this label affixed below L.H. Side Control a plate located on dashboard louver (entrance Panel in driver's compartment.
- Page 95 TECHNICAL INFORMATION Fuel Tank Label - XL-40 & 45E Note: Optional auxiliary fuel tank has a label affixed to the side of the tank and can be easily The fuel tank label is affixed on side of fuel tank. To read this label, open the last baggage com- read through the second (third on XL-45E) bag- partment door, locate the fuel tank access panel gage compartment door.
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Page 96: Care And Maintenance
Care and Maintenance Interior Cleaning Stainless Steel Most of the interior of your vehicle was installed Use a stainless steel cleaner available at any by the Interior Designer and Systems Manufac- automotive washing and cleaning specialist and turer who converted your vehicle. Refer to them follow manufacturer's instructions. -
Page 97: Oil Verification
CARE AND MAINTENANCE The exterior of the vehicle, engine, engine com- ing every fuel filling. First, stop engine and wait at partment, aluminum wheels and mirrors should least 10 minutes for the oil to drain back into the always be washed as soon as possible after ac- oil pan. - Page 98 CARE AND MAINTENANCE If the level is not within this band, add or drain Cold check fluid as necessary to bring the level within the The purpose of the Cold Check is to determine if HOT RUN band. the transmission has enough fluid to be operated safely until a Hot Check can be made.
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Page 99: Air Tanks
CARE AND MAINTENANCE 2. Remove dipstick and wipe with a clean rag. Air Tanks 3. Insert dipstick in reservoir, then remove it Your vehicle is equipped with four (4) air tanks; again to check mark. the accessory tank and wet tank must be purged before every trip or once a month, while the pri- 4. -
Page 100: Coolant Level Verification
CARE AND MAINTENANCE Belt Tensioners Air-operated Type Belt tensioning is applied through air bellows which are adjusted by an air pressure regulating valve mounted in engine compartment above the doors. For proper operation of the air bellows, adjust the upper tensioning bracket to provide a 2 3/8"-2 1/2"... -
Page 101: A/C And Heating Air Filters
CARE AND MAINTENANCE Manually Adjustable Type There are two (2) different types of manually ad- justable belt tensioning systems. Tension belts according to the instructions in "Maintenance Manual". A/C And Heating Air Filters For maximum air conditioning and heating system efficiency, air filters should be inspected and cleaned as required in maintenance schedule to ensure proper ventilation of the evaporator and... -
Page 102: Lubrication
CARE AND MAINTENANCE Service Life Fire Extinguishers A hose has a limited service life which is con- In order for fire extinguishers to operate ade- trolled by many factors. With this in mind, it is quately in emergency situations, we strongly rec- recommended that all hoses be thoroughly in- ommend that all units be inspected on a monthly spected annually. -
Page 103: First Service On New Vehicle
CARE AND MAINTENANCE First Service On New Vehicle Differential Oil Factory-filled oil in differential on new vehicle should be drained and refilled between 1,000 miles (1 600 km) and 3,000 miles (4 800 km) of initial operation, then according to the lubrication and servicing schedule. -
Page 104: Lubrication And Servicing Schedule
CARE AND MAINTENANCE Lubrication And Servicing Schedule LUBRICATION AND SERVICING POINTS 24001A 6 - 9... -
Page 105: Walk-Around Inspection
CARE AND MAINTENANCE Caution: Before operating vehicle, perform "Routine inspection before a trip and on the road" as outlined on page 4-8. Note: Perform the "FIRST SERVICE ON NEW VEHICLE" as outlined on page 6-9. Walk-Around Inspection (Before Every Trip) It is a good practice to make a basic visual inspection of key areas on the vehicle before every trip and to re- port any problem areas to qualified technicians for immediate correction. -
Page 106: Periodic Lubrication And Servicing Schedule
CARE AND MAINTENANCE Periodic Lubrication And Servicing Schedule Service every 6,250 miles (10 000 km) or twice a year, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Engine Air Cleaner Inspect and clean, replace element if required Filter: #530197 A/C Compressor Check oil level, add if necessary Polyolester oil... - Page 107 CARE AND MAINTENANCE Service every 12,500 miles (20 000 km) or once a year, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Engine Change oil and filters Motor oil: SAE 15W40, API CG-4 Filters: #510458 Fuel Filters Change primary and secondary fuel filters Primary: #510137 (Fill with clean fuel before installation) Prim.
- Page 108 CARE AND MAINTENANCE Service every 100,000 miles (160 000 km) or once every two years, whichever comes first. ITEM* DESCRIPTION REMARKS LUBRICANT &/OR PART** Accessories Air Filter Change filter element Element: #641340 Air Dryer Change cartridge Cartridge: #641278 Differential Change oil, clean breathers Multigrade gear oil Brake Camshafts Grease one fitting on each drive axle drum...
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Page 109: Lubricant Specifications
CARE AND MAINTENANCE Lubricant Specifications ITEM* DESCRIPTION SPECIFICATIONS Engine Oil SAE Viscosity Grade: 15W40 API Classification: CG4 Power Steering Oil Automatic Transmission Oil (Dexron-IIE or Dexron-III) Engine Coolant Low silicate, ethylene glycol coolant 50% antifreeze/water solution is normally used Antifreeze concentration should be between 30% and 67% A/C Compressor Oil Polyolester Oil, HFC 134A compatible Cas-... -
Page 110: Part Number Specifications
CARE AND MAINTENANCE Part Number Specifications ITEM* DESCRIPTION PREVOST NO SUPPLIER NO Engine Oil Filters #510458 Detroit Diesel: 25014505 AC Rochester Div. GM: PF2100 Power Steering Reservoir Oil Filter #660528 Garrison Hydraulic: 32516 Engine Air Cleaner Filter #530197 Nelson: 70337-N... -
Page 111: Service Literature
Service Literature Additional copies of the following Service Literature are available upon request and at low cost. - Maintenance Manual - Owner's Manual - Parts Manual To order the desired Manual(s), please contact your local distributor or write to: PRÉVOST CAR INC. ATTN.: TECHNICAL PUBLICATIONS DEPARTMENT 35 Gagnon Boulevard Sainte-Claire, Québec... - Page 112 Index Back up alarm, cancel switch ....2 - 14, 3 - 2 ABS..........2 - 12, 3 - 2, 5 - 6 Baggage compartment door locks ..2 - 5, 2 - 29 A/C - heating compartment door....2 - 30 Baggage compartment A/C - heating syst ctrls, driver's..2 - 15, 4 - 11 door lock indicator..........2 - 12...
- Page 113 INDEX Diagnostic codes..........4 - 6 Diagnostic data reader......2 - 4, 4 - 6 Central A/C - heating syst ctrls ..... 2 - 15 DDEC ...............4 - 3 Check engine light......... 2 - 12 DDEC III diagnostic codes.......5 - 7 Cleaning, exterior ..........
- Page 114 CONTROLS/INSTRUMENTS Starting (from engine comp.) ..... 4 - 2 Hazard - L.H. turn signal........2 - 11 Starting (when out of fuel)......4 - 2 Hazard - R.H. turn signal .......2 - 11 Type............5 - 3 Headlight beam changer .......2 - 18 Warm-up ............
- Page 115 INDEX Lane change signal ........2 - 18 Main battery disconnect switches....2 - 2 Levels Main breakers ..........4 - 16 Coolant ............6 - 5 Mirrors Engine oil............ 6 - 2 Exterior mirrors ....... 2 - 5, 2 - 23 Fan gearbox oil ..........
- Page 116 CONTROLS/INSTRUMENTS Part number specifications......6 - 15 Service literature ..........7 - 1 Parts kit, spare..........2 - 33 Service on new vehicle - first......6 - 8 Pedal, accelerator ......... 2 - 19 Spare parts kit ..........2 - 33 Pedal, service brake........2 - 19 Speedometer-Odometer........2 - 13 Periodic lubrication &...
- Page 117 INDEX Transmission Transmission WT, push-button shifter ......2 - 5, 2 - 6 diagnostic codes ..........5 - 10 Vehicle identification number (VIN) ..........5 - 24 Wheels and tires.........5 - 2 Tachometer ........... 2 - 13 Weight............5 - 2 Tag axle, retractable......2 - 11, 4 - 22 Tilt steering wheel &...
- Page 118 CONTROLS/INSTRUMENTS Vehicle identification number (VIN) ....5 - 24 Ventilation ............4 - 10 Voltmeter ............2 - 12 Walk-around inspection......... 6 - 10 Warm-up, engine..........4 - 8 Warm-up, transmission ........4 - 8 Warning reflectors, emergency....... 3 - 5 Washer controls ..........
- Page 119 Notice United States Operators please notice: The National Highway Traffic Safety Administration has requested that the following statement be provided for your information: If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Prévost Car Inc..
- Page 120 Change of Address or Ownership Any change of address or ownership should be brought to the attention of the manufacturer by completing and mailing the attached card. CHANGE OF ADDRESS VEHICLE SERIAL NUMBER: 2PC _ 334 _ _ _ 102 _ _ _ _ OLD ADDRESS→...
- Page 121 CHANGE OF ADDRESS OR OWNERSHIP affix stamp here PRÉVOST CAR INC. 35 Boul. Gagnon Ste Claire (Québec) CANADA, G0R 2V0 AFTER-SALES SERVICE DEPARTMENT affix stamp here PRÉVOST CAR INC. 35 Boul. Gagnon Ste Claire (Québec) CANADA, G0R 2V0 AFTER-SALES SERVICE DEPARTMENT...
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Questions and answers
Where is the valve to open the holding tanks
The drain valves for the holding tanks on a PREVOST Le Mirage XL are located underneath each of the four tanks installed under the vehicle.
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