Wood-mizer PD200G Series Safety, Operation, Maintenance & Parts Manual
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Wood-mizer PD200G Series Safety, Operation, Maintenance & Parts Manual

Wood-mizer PD200G Series Safety, Operation, Maintenance & Parts Manual

Gas pallet dismantler
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PD200G series
Models Affected:
PD200G19-R
PD200G19-RW
PD200G19-RW72
PD200G19-S
PD200G19-SW
PD200G19-SW72
PD200G19-SW84
PD200G19-SW96
WARNING! Read and understand this
!
manual before using this machine.
Gas Pallet Dismantler
Safety, Operation,
Maintenance & Parts Manual
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
rev. A2.00
Form #2320

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Summary of Contents for Wood-mizer PD200G Series

  • Page 1 Gas Pallet Dismantler Safety, Operation, Maintenance & Parts Manual PD200G series rev. A2.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2320 Models Affected: PD200G19-R...
  • Page 2 For more information go to www.P65Warnings.ca.gov/wood. Active Patents assigned to Wood-Mizer, LLC Wood-Mizer, LLC has received patents that protect our inventions which are a result of a dedication to research, innovation, development, and design. Learn more at: woodmizer.com/patents ©2021 Wood-Mizer LLC...

  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 1 INTRODUCTION About this manual .................. 1-1 Getting service ..................1-2 Specifications ..................1-4 Warranty....................1-5 SECTION 2 GENERA L SAFETY Safety symbols ..................2-1 For models with engines ................ 2-4 Electrical Lockout Procedures ............... 2-6 SECTION 3 SETUP AND OPERATION Site Preparation ..................

  • Page 4: Introduction

    Only persons who have read and understood the entire operator's manual should operate the Wood-Mizer Pallet Dismantler Conveyor. The pallet dismantler conveyor is not intended for use by or around children. doc011422...

  • Page 5: Getting Service

    Getting service Getting service Wood-Mizer is committed to providing you with the latest technology, highest quality equipment, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.
  • Page 6 Brazilian Headquarters European Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 7: Specifications

    Specifications Specifications Machine Dimensions: Length: 10.5 ft (3.2 m), 11 ft, (3.35 m) 11.5 ft (3.50 m) Width: 5 ft (1.5 m), Height: 4 ft (1.2 m) Material Handling: Standard (S) 60” (1.52 m) Wide (SW) 66” (1.68m) 72 (S72) 72”...

  • Page 8: Warranty

    Wood-Mizer Limited Product Warranty Wood-Mizer LLC (“Warrantor”), an Indiana corporation with its principal place of business at 8180 West Tenth Street, Indianapolis, IN 46214-2400 USA, warrants to the purchaser (“Purchaser”) that for the time periods specifically stated herein and subject to the terms,...
  • Page 9 Warranty misuse, negligence, alterations, damage due to overload, abnormal conditions, excessive operation, accident, or lack of performance of normal maintenance services. Several components which are used in the manufacture of the equipment but not manu- factured by Warrantor, such as cant hooks, power plants, laser sights, batteries, tires, and trailer axles have warranties provided by the original equipment manufacturer (written copies available upon request).
  • Page 10 Warranty resentation or other affirmation of fact by representatives of Warrantor, whether verbal or in writing, including photographs, brochures, samples, models, or other sales aids, shall constitute a warranty, or any other basis, for any legal action against Warrantor. There are no other representations, promises, agreements, covenants, warranties, guarantees, stip- ulations or conditions, expressed or implied, by Warrantor, except as expressly set forth herein.
  • Page 11 Warranty warranty cannot be amended, except in writing, which refers to this warranty that is signed by both Warrantor and Purchaser. Effective: January 1, 2018 © 2013 Wood-Mizer LLC – 8180 West 10 Street, Indianapolis, IN 46214 doc011422...

  • Page 12: Genera L Safety

    General Safety Safety symbols SECTION 2 Genera l Safety OWNER’S RESPONSIBILITY IMPORTANT! It is always the owner's responsibility to comply with all applicable safety instructions, as well as federal, state and local laws, rules and regulations regarding the ownership and oper- ation equipment.
  • Page 13 General Safety Safety symbols OBSERVE SAFETY INSTRUCTIONS IMPORTANT! Keep children away from the area.  Read the entire operator's manual before operating the equip-  ment. Take notice of all safety warnings throughout this manual and those posted on the ...
  • Page 14 General Safety Safety symbols KEEP HANDS AWAY DANGER! Keep hands 12” away from the blade. Failure to do so will result in death or serious injury. DANGER! Remove power before clearing debris or any other maintenance activity. Failure to do so will result in death or serious injury.

  • Page 15: For Models With Engines

    General Safety For models with engines For models with engines HANDLE FUEL/LUBRICANTS SAFELY DANGER! Keep all fuel and lubricants away from children. Failure to do so will result in death or serious injury. DANGER! Never smoke, weld, grind or allow sparks near your engine or storage tanks.
  • Page 16 General Safety For models with engines WARNING! Battery posts, terminals, and related accessories con- tain lead and lead compounds. Wash hands after handling. Failure to do so may cause death or serious injury. WARNING! Charge the battery in a well ventilated area. Failure to do so may result death or serious injury.

  • Page 17: Electrical Lockout Procedures

    General Safety Electrical Lockout Procedures Electrical Lockout Procedures RULES FOR USING LOCKOUT PROCEDURE The equipment shall be locked out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Do not attempt to operate any switch or valve bearing a lock.
  • Page 18 General Safety Electrical Lockout Procedures Do not reach into moving blades or feed systems. Allow all coasting parts to come  to a complete stop. Electrical power supply and air supply must both be locked out.  Where established lockout procedures cannot be used (electrical troubleshooting or ...
  • Page 19 General Safety Electrical Lockout Procedures SEQUENCE OF LOCKOUT 1. Notify all affected personnel that servicing or maintenance is required on a machine or equipment and that the machine or equipment must be shut down and locked out to per- form the servicing or maintenance. 2.
  • Page 20 General Safety Electrical Lockout Procedures 4. Remove the lockout devices and reenergize the machine or equipment. NOTE: The removal of some forms of blocking may require re-energization of the machine before safe removal. 5. Notify affected personnel that the servicing or maintenance is completed and the machine or equipment is ready for use.

  • Page 21: Setup And Operation

    Setup and Operation Site Preparation SECTION 3 SETUP AND OPERATION Site Preparation An outside source of compressed air adjustable from 80-120 psi (5.6-8.4 Kg/cm) is required. WARNING! Have a certified electrician install the power to your machine. Failure to do so may result in death or serious injury. WARNING! Be sure the power supply cables are not a trip hazard.

  • Page 22: Operation

    Setup and Operation Operation Operation DANGER! Keep hands 12” away from the blade. Failure to do so will result in death or serious injury. WARNING! Do not load pallets greater than 60” (1.5 m). Failure to do so may result in death or serious injury.
  • Page 23 Setup and Operation One-person operation See Figure 3-1. Stop bolt Tension ratchet handle DM200-03 FIG. 3-1 7. Remove the pass back bars from the table top by unpinning them and slide them out. 8. Momentarily (approximately 15 seconds) run the blade on the drive wheels. 9.
  • Page 24 Setup and Operation One-person operation See Figure 3-2. Set table one board thickness + 1/4 inch below blade Air Valve DM201-1 FIG. 3-2 13. Use the air valve to adjust the table approximately one board thickness plus 1/4 inch (6 mm) below the blade.

  • Page 25: Two-Person Operation

    Setup and Operation Two-person operation Two-person operation IMPORTANT! Before starting, ensure the blade is tensioned prop- erly. Failure to do so may result in drive wheel tire damage. 1. Tighten the tension by ratcheting the device handle until the pivot arm is touching the stop bolt.
  • Page 26 Setup and Operation Two-person operation See Figure 3-4. Operator 1 station Pass back bars Operator 2 station DM201-2 FIG. 3-4 6. Use the air valve to adjust the table approximately one board thickness plus1/4 inch (6 mm) below the blade. Air valve controls: Neutral is the 3 o’clock position.
  • Page 27 Setup and Operation Two-person operation 9. Operator 1: With the pallet at a slight angle to the blade, push the pallet half way through the blade.(See Figure 3-4.) DANGER! Keep hands 12” away from the blade. Failure to do so will result in death or serious injury.

  • Page 28: Maintenance

    Maintenance General maintenance after each use SECTION 4 MAINTENANCE WARNING! Before performing service, lock out the electrical ser- vice as described in section 2.4. Failure to do so could result in death or serious injury. Refer to Online Manuals for electrical schematics. General maintenance after each use 1.

  • Page 29: Changing The Blade

    Maintenance Changing the blade See Figure 4-1. Locking nuts Tensioner Adjustment bolts DM200-07 FIG. 4-1 3. Loosen the inner (B) while tightening the outer (A) bolt to move the blade TOWARD THE BLADE GUIDE BEARING. 4. Loosen the outer (A) while tightening the inner (B) bolt to move the blade AWAY FROM THE BLADE GUIDE BEARING.
  • Page 30 Maintenance Changing the blade 2. Release the tension by ratcheting the device until the pivot arm is fully released. See Figure 4-2. Tension ratchet handle DM200-02 FIG. 4-2 3. Removed the used blade. 4. Install the new blade on the center of the drive wheel tires. IMPORTANT! Ensure the blade is positioned as shown below in Figure 4-3.

  • Page 31: Remove The Drive Hub

    Maintenance Remove the drive hub 5. Tighten the tension by ratcheting the device handle until the pivot arm is touching the stop bolt. See Figure 4-4. Stop bolt Tension ratchet handle DM200-03 FIG. 4-4 6. Close the wheel covers. 7. Momentarily (approximately 15 seconds) start the blade. 8.
  • Page 32 Maintenance Remove the drive hub See Figure 4-5. Remove Thread in DM200-08 FIG. 4-5 4. Remove the three bolts in the tapered bushing on the drive shaft. 5. Replace two of the bolts into the treaded holes. 6. Alternate tighten the two bolts until the bushing releases from the wheel flange. The gearbox is now accessible for maintenance.

  • Page 33: Parts

    To Order Parts: From the continental U.S., call 1-800-525-8100 to order parts. Have your customer  number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area  for parts. Parts...
  • Page 34 Parts How To Use The Parts List se these torque values on this unit unless otherwise specified. Grade Units SAE 5 SAE 8 Grade Mark Bolt Threads. Units SAE 5 SAE 8 Dia. Per In. in-lbs (Nm) 20 (2.3) in-lbs (Nm) 24 (2.7) 30 (3.4) in-lbs (Nm)

  • Page 35: Pallet Dismantler Assembly

    Parts Pallet Dismantler Assembly Pallet Dismantler Assembly DM201-4 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Dismantler ASSEMBLY, Pallet PD200 Pallet Dismantler Idle Side (See Section 5.3) Pallet Dismantler Table Parts (See Section 5.4) Pallet Dismantler Drive Side (See Section 5.9) Pallet Engine Parts...

  • Page 36: Pallet Dismantler Idle Side

    Parts Pallet Dismantler Idle Side Pallet Dismantler Idle Side DM200-13a DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Cover Weldment, Dismantler Idle 079979 Nut, 1/2-20 Lug P04646 Tire/Wheel Assembly, ST205/75D15 079939 Shaft Assembly, Dismantler 079921 Hub, 6 lug Dismantler 079941 Shaft, Dismantler Idle Machined 079992...
  • Page 37 Parts Pallet Dismantler Idle Side DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Washer, 1/2 SAE Flat F05011-2 Nut Weldment, Cover 021145 Nut, 1/2-13 Half Nyloc F05010-127 Bolt, 1/2-13x3 Full Thread Hex Head Tap F05008-7 Nut, 1/2-13 Hex F05010-35 Screw, 3/8-16x2 1/2 SHC F05007-24...

  • Page 38: Pallet Dismantler Table Parts

    Parts Pallet Dismantler Table Parts Pallet Dismantler Table Parts DM200-21 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Table Weldment, 60" Dismantler 079925 Table Weldment, 66" Dismantler 079925-66 Table Weldment, 72" Dismantler 079925-72 Table Weldment, 84" Dismantler 079925-84 Table Weldment, 96"...
  • Page 39 Parts Pallet Dismantler Table Parts DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bar, Dismantler Passover 66” 079986-66 Bar, Dismantler Passover 72” 079986-72 Bar, Dismantler Passover 84” 079986-84 Bar, Dismantler Passover 96” 079986-96 Pin, 3/8x2 1/4 Sq Wire Lock 014151 Nut, 1-8 Hex F05010-94...

  • Page 40: Airbag Assembly

    Parts Airbag Assembly Airbag Assembly DM200-27 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. AIRBAG ASSY, DISMANTLER 079970 Airbag, M-3 Triple Bellow 079942 Fitting, 1/2NPT X 1/4npt Hex Bushing P31321 Fitting, 1/4 NPT - 1/4 Tube Straight P20903 doc011422 Parts...
  • Page 41 Parts Table Control Assembly Table Control Assembly DM200-20 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Control Assembly, Dismantler Rear 079972 E-Stop Box, 40mm Operator-10A NC 052999 Valve, 3 Position Air 079929 Bracket Weldment, Rear Control 079951 Bolt, 5/16-18x1 Carriage Gr5 f05006-90 Nut, 5/16-18 Nylok Hex...

  • Page 42: Blade Guide Assembly

    Parts Blade Guide Assembly Blade Guide Assembly DM200-16 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Blade Guide Assembly, Dismantler 079957 Bearing, R16 Sealed 042360 Mount, B/G Bearing 079954 Block, Dismantler Blade Guide 079955 Spacer, Dismantler Blade Guide 079956 Screw, 3/8-16x1 Zinc &...

  • Page 43: Slide Bracket Assembly

    Parts Slide Bracket Assembly Slide Bracket Assembly DM200-18 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bracket Assembly, Dismantler Slide 079985 Bracket, Dismantler Slide 079927 Bolt, 5/16-18x3/4 HHC F05006-5 Bolt, 5/16-18x1 1/4 Hex Head Full Thread Grade 5 F05006-93 Nut, 5/16-18 Nylok Hex F05010-58...

  • Page 44: Pallet Dismantler Drive Side

    Parts Pallet Dismantler Drive Side Pallet Dismantler Drive Side DM201-6 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Cover Weldment, Dismantler, Drive 079980 Nut, 1/2-20 Lug P04646 Tire/Wheel Assembly, ST205/75D15 079939 Nut, 1/2-13 Half Nyloc F05010-127 Nut Weldment, Cover 021145 Bushing, P2x1 5/8 079945...

  • Page 45: Fuel Tank

    Parts Fuel Tank 5.10 Fuel Tank DM201-5 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Fuel Can Assembly, PD200 110442 Grommet, Slosh Valve 468860A 061253 Slosh Valve 468885A 061252 Gas Cap, 080174AE S-10329 061251 Fitting, Fuel Pick-Up With Shut-Off 074943 Grommet, Shut Off 046881 061250...
  • Page 46 Parts Fuel Tank DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. HOSE CLAMP, 7/32IN-5/8IN P649 HOSE, 1/4” ID FUEL P642 HOSE, 1/4” ID FUEL P642 NUT, 3/4-10 HALF NYLOC F05010-122 Tray, PD200 Gas Can 079857 Cover, PD200 Fuel Tank 079858 Washer, 3/8 Flat SAE F05011-3...

  • Page 47: Engine

    Parts Engine 5.11 Engine 8 9 10 11 12 13 14 15 16 23 24 25 DM202-7 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Engine Assembly, PD200 079863 Engine, Kohler 19HP CH620-3088 016899 Filter, Kohler Air 006907 Pre Cleaner, Kohler 006931...
  • Page 48 Parts Engine DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Washer, 7/16 Standard Flat F05011-35 Washer, 7/16 Split Lock F05011-48 Bolt, 7/16-14x1 HH Gr5 F05007-145 Spacer, 1 1/8 x 175 x .585 110208 Clutch, Centrifugal 079864 Key, 1/4 x 1 11/16 S04124 Washer, 7/16x1 1/2x1/4 079865...

  • Page 49: Control Panel

    Parts Control Panel 5.12 Control Panel DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Control Assy, PD200 Gas, A2.00 130295 Union, 1/4"Tubing Y Push-In 042546 Nut, 1/4-20 Caged 11 ga F05010-247 Nut, #8-32 Hex Nylock F05010-169 Nut, #6-32 Keps F05010-59 Bolt, 1/4-20x3/4 W/Conical Washer F05005-134...
  • Page 50 Parts Control Panel DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. FITTING, 1/4NPT Swvl x 1/4" AIR 90 Deg P21519 Plug, 1/4NPT Zinc Plated Pipe P05498 Valve, 3 Position Air 079929 Mount, Dismantler Control, A2.00 130296 Bolt, #10-32x1-3/4 Unslotted HH SS F05004-178 E-Stop Box, 40mm Oper-10A NC 052999...

  • Page 51: Engine And Battery Mounts

    Parts Engine and Battery Mounts 5.13 Engine and Battery Mounts 6 7 8 9 10 DM201-8B DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Guard, PD200 Engine 079854 Nut, 3/8-16 Hex Nyl Lock F05010-10 BOLT, 3/8-16 X 1-1/2 CB F05007-85 Bolt, 3/8-16x1 Gr5 HH F05007-87...
  • Page 52 Parts Engine and Battery Mounts DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Fuse, 150A 32V Mega 052370-150 Nut, #10-24 Keps F05010-14 Strap, LT28 Battery 049129 Washer, 5/16 Standard Flat F05011-16 Bolt, 5/16-18x8 HH Gr5 F05006-121 Grommet, Rubber 2 1/2 Dia 085614 Mount Weldment, PD200 Motor 130291...

  • Page 53: Board Catcher (Optional)

    Parts Board Catcher (Optional) 5.14 Board Catcher (Optional) DM200BC-01 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Board Catcher, Pallet Dismantler 110233 Nut, 1/2-13 Flanged Hex Nylock F05010-223 Washer, 1/2 SAE Flat F05011-2 Bolt, 1/2-13x1 1/4 HH Gr5 F05008-37 Parts doc011422...

  • Page 54: Decals

    Parts Decals 5.15 Decals TIRE PRESSURE 3.52-3.85 Kg/cm 079664 079665 Located inside the tire housing MF G B Y/ FAB RI QUÉ PAR: WOOD-MIZ ER LLC, 8180 W. 10th St . Indianapolis, IN 46214-2400 U. S. A. 317/271-1542 Or 800/553-0182 Model No.: Seri al No.: Rev.:...
  • Page 55 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Decal Kit, Dismantler 079680 Decal, Built In The USA 074008 Decal, Wood-Mizer Quality & Information 079278 Decal, Pallet Scale 079667 Decal, Keep 12" Away 079664 Decal, Eye Warning S12004G...

This manual is also suitable for:

Pd200g19-rPd200g19-rwPd200g19-rw72Pd200g19-sPd200g19-swPd200g19-sw72 ... Show all

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