Wood-mizer PC200A10 Operation Maintenance & Parts Manual
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Wood-mizer PC200A10 Operation Maintenance & Parts Manual

Wood-mizer PC200A10 Operation Maintenance & Parts Manual

Power feed trim saw
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Power Feed Trim Saw
Maintenance & Parts Manual
PC200A10
PC200B10
PC200C10
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
WARNING! Read and understand this
!
manual before using this machine.
Safety, Operation,
March 2020
rev. A1.02
rev. A1.02
rev. A1.02
Form #2380

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Summary of Contents for Wood-mizer PC200A10

  • Page 1 Power Feed Trim Saw Safety, Operation, Maintenance & Parts Manual PC200A10 rev. A1.02 PC200B10 rev. A1.02 PC200C10 rev. A1.02 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
  • Page 2 Printed in the United States of America, all rights reserved. No part of this man- ual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...

  • Page 3: Table Of Contents

    Table of Contents Section-Page PC200 Power Trim Saw SECTION 1 INTRODUCTION About This Manual.................1-1 Getting Service ..................1-1 General Contact Information..........1-1 Warranty ....................1-2 Specifications ..................1-5 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 Observe ALL Safety Instructions...........2-1 Keep Work Area Clean ............2-2 Wear Safety Clothing (Personal Protection Equipment) ..2-3 Always use guards..............2-3 Electrical Lockout Procedures..............2-3...
  • Page 4 Table of Contents Section-Page SECTION 6 Torque Values ..................5-2 Frame (Part A)..................5-3 Frame (Part B) ..................5-5 Blade Cover ....................5-7 Board Stop Assembly ................5-8 Chain Drive System................5-9 Idle Chain System.................5-10 Motor Assembly ...................5-11 Control Box ..................5-13 5.10 Blade Assembly..................5-15 PC200 3/26/20 Table of Contents...

  • Page 5: Section 1 Introduction

    Introduction About This Manual SECTION 1 INTRODUCTION About This Manual This manual replaces any previous information received on your Wood-Mizer ® equip- ment. The information and instructions in this manual do not amend or extend the limited war- ranties for the equipment given at the time of purchase.

  • Page 6: Warranty

    Wood-Mizer Limited Product Warranty Wood-Mizer LLC (“Warrantor”), an Indiana corporation with its principal place of business at 8180 West Tenth Street, Indianapolis, IN 46214-2400 USA, warrants to the purchaser (“Purchaser”) that for the time periods specifically stated herein and subject to the terms, conditions and limitations stated herein, the equipment...
  • Page 7 Introduction Warranty tor so long as, during the warranty periods stated herein, the equipment is installed, operated and maintained in accordance with the instructions provided by Warrantor. LENGTH OF WARRANTY PRODUCT MODEL CLASS EFFECTIVE DATE NON USA USA & CANADA &...
  • Page 8 Introduction Warranty FIVE YEAR LIMITED CHASSIS WARRANTY The limited five year chassis warranty, described above, DOES NOT extend to (a) any damage stemming from accident, improper towing, overload, abuse, misuse, abnormal conditions, negligence, excessive opera- tion, or lack of maintenance, (b) rust caused by exposure to corrosive atmospheric conditions, or (c) the saw- mill head, carriage, axle, brakes, or any hydraulic or electrical components attached to the chassis.

  • Page 9: Specifications

    This warranty cannot be amended, except in writing, which refers to this warranty that is signed by both Warrantor and Purchaser. © 2018 Wood-Mizer LLC – 8180 West 10 Street, Indianapolis, IN 46214...

  • Page 10: Section 2 Safety

    OWNER/OPERATOR'S RESPONSIBILITY The procedures listed in this manual may not include all ANSI, OSHA, or locally required safety procedures. It is the owner/operator’s responsibility and not Wood-Mizer LLC to ensure all operators are properly trained and informed of all safety protocols.

  • Page 11: Keep Work Area Clean

    Keep Work Area Clean Read additional manufacturer’s manuals and observe their applicable safety instructions. Only persons who have read and understood the entire operator's manual should operate this equipment. This equipment is not intended for use by or around children. It is the owner/operator's responsibility to comply with all applicable federal, state, and local laws, rules, and regulations regarding...

  • Page 12: Wear Safety Clothing (Personal Protection Equipment)

    Wear Safety Clothing (Personal Protection Equipment) Wear Safety Clothing (Personal Protection Equipment) WARNING! Wear eye, ear, and foot protec- tion when operating or servicing the equip- ment. Secure all loose clothing, hair, and jewelry before operating the equipment. Always use guards WARNING! Do not operate this machine with any guard removed.
  • Page 13 Electrical Lockout Procedures FAILURE TO LOCKOUT MAY RESULT IN, BUT NOT LIMITED TO: Serious injury and death Crush Amputation Blindness Burn Puncture Shock Electrocution TO CONTROL MAINTENANCE DANGERS: Lockout procedures must be followed (see OSHA regulation 1910.147).  Never rely on machine stop control for maintenance safety (emergency stops, on/off ...
  • Page 14 Electrical Lockout Procedures PURPOSE This procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done on machines or equipment. It shall be used to ensure that the machine or equipment is stopped, isolated from all potentially hazardous energy sources and locked out before personnel perform any servicing or maintenance where the unexpected enervation or start-up of the machine or equipment or release of stored energy could cause injury.
  • Page 15 Electrical Lockout Procedures CAUTION! Return operating control(s) to neutral or "off" position after verifying the isolation of the equipment. 8. The machine or equipment is now locked out. RESTORING EQUIPMENT TO SERVICE When the servicing or maintenance is completed and the machine or equipment is ready to return to normal operating condition, the following steps shall be taken.

  • Page 16: Section 3 Operation

    Site Preparation SECTION 3 OPERATION Site Preparation WARNING! Have a certified electrician install the power to your machine. Failure to do so may result in death or serious injury. Be sure the power supply cables are not a trip hazard. Do not use a dust collection with recycled materials due to possible metal in the materials.

  • Page 17: Outfeed Panel Assembly

    Outfeed Panel Assembly Set up the equipment on level ground. Outfeed Panel Assembly 1. Use a 3/16 hex key to unfasten the four 5/16 x 3/4 button head screws located in the threaded holes in the table. See Fig. 3-1. 2.

  • Page 18: Controls

    Controls 3. Tighten the nuts. Bolts, 5/16-18 x 1” carriage Nuts, 5/16-18 Flanged Hex Nylock PTS-22 FIG. 3-2 Controls EMERGENCY MAIN POWER STOP DISCONNECT FRONT SIDE PANEL PANEL FIG. 3-3 EMERGENCY STOP - disconnects all external power to the machine. See Fig. 3-4. CONVEYOR SPEED - sets board feed speed.

  • Page 19: Operation

    Operation BLADE AND CONVEYOR - turns blade and conveyor on at the same time. See Fig. 3-4. EMERGENCY STOP MAIN POWER BLADE AND DISCONNECT CONVEYOR (“ON” position) CONVEYOR REVERSE CONVEYOR (on side of SPEED control box) FIG. 3-4 Operation WARNING! Keep hands 12”...
  • Page 20 Operation 1. Set the board length(s). a. Set the board stop(s) at the desired position(s). Lift the handle. Slide the board stop to the correct Use ruler as guide position. Return the handle to the locked position. PTS-07 FIG. 3-5 b.
  • Page 21 Operation 5. Set the board against the stop. 6. Set the board flat against the table until the conveyor chain dogs catch the board. See Fig. 3-7. Conveyor chain dogs Board stop PTS-06 FIG. 3-7 7. Release the board. CAUTION! Long boards could impact operator while moving up con- veyor.

  • Page 22: Section 4 Maintenance

    Clean area after every 8-hour shift SECTION 4 MAINTENANCE WARNING! Lock out power supply before performing any mainte- nance. See Electrical Lockout Procedures (OSHA regulation 1910.147, appendix A, reprinted in Section 2.3 Electrical Lockout Pro- cedures). Ensure all electrical installation, service, and/or maintenance is per- formed by a qualified electrician.

  • Page 23: Blade Change

    Blade change CAUTION! Do not overfill the bearings. Overfilling will cause the bear- ing to overheat and will damage the seals. PTS-11 FIG. 4-1 Blade change 1. Remove the three nuts holding the blade guard cover. See Fig. 4-2. 2. Remove the lower access plate by removing the wing nuts. See Fig. 4-2. 3/26/20...

  • Page 24: Drive Belt

    Drive belt 3. Remove the arbor nut (left hand thread) and blade collar. See Fig. 4-2. Remove Arbor Nut Blade Collar Blade Remove PTS-08 FIG. 4-2 NOTE: The blade arbor has flats located between the bearing and blade guard where a 1-1/16” open end wrench can be used to hold it while removing the nut.
  • Page 25 See Fig. 4-3. 6. Remove and replace the belt. 7. Check the belt tension with the Tension Tester (part number 016309) supplied with your Wood-Mizer. a. Zero out the pounds indicator by sliding the small "O" ring against the yellow flange.
  • Page 26 Drive belt c. Place the gauge on the belt at the midpoint between the two pulleys. Pounds indicator Deflection indicator Use a straight edge across the pulleys to measure- when your deflection is at Midpoint the correct setting. Deflection SM0434 FIG.
  • Page 27 4. Decrease belt tension by loosening the adjustment bolts. (Loosen the jam nuts as neces- sary.) See Fig. 4-3. 5. Check the belt tension with the Tension Tester (part number 016309) supplied with your Wood-Mizer. a. Zero out the pounds indicator by sliding the small "O" ring against the yellow flange.

  • Page 28: Chain Maintenance

    Chain Maintenance Chain Maintenance Lubricate the chain sprocket bearings every 200 hours of operation with one to two pumps of lithium-based grease such as Shell Alvania No. 3. Do not overgrease. The chain needs to be adjusted if the chain slack exceeds 1/2" (12.7mm). 1.

  • Page 29: Section 5 General Information

    From the continental U.S., call 1-800-525-8100 to order parts. Have your customer  number, serial number (VIN when applicable), and part numbers ready when you call. From international locations, contact the Wood-Mizer distributor in your area for  parts. General Information...

  • Page 30: Torque Values

    General Information Torque Values SECTION 6 Torque Values se these torque values on this unit unless otherwise specified. Grade Units SAE 5 SAE 8 Grade Mark Bolt Threads. Units SAE 5 SAE 8 Dia. Per In. in-lbs (Nm) 20 (2.3) in-lbs (Nm) 24 (2.7) 30 (3.4)

  • Page 31: Frame (Part A)

    General Information Frame (Part A) Frame (Part A) 12 13 14 15 PTS-13 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Nut, 5/16-18 Flanged Hex Nylock F05010-221 Bracket, PC200 Chain Guard 119033 Bolt, 5/16-18x1 Carriage Gr5 F05006-90 Guard, PC200 Chain 119034 Screw, 5/16-18x3/4 BHSC SS...
  • Page 32 General Information Frame (Part A) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Screw, 1/4-20x1 FHS F05005-70 Table Weldment, PC200, Main 128040 Plate, PC200 Right Table 119004 Table Weldment, PC200, Front 128119 Nut, #10-24 Keps F05010-14 Safety Limit Switch, 1NO 1NC Plunger 121014 Washer, #10 SAE Flat F05011-18...

  • Page 33: Frame (Part B)

    General Information Frame (Part B) Frame (Part B) PTS-20 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bolt, 3/8-16x1 Wing F05007-173 Weldment, Lower Access Panel 119028 Plate, Trash Shoot Bottom 119019 Bolt, 5/16-18x1 Carriage Gr5 F05006-90 Plate, PC200 Sawdust Block Off 128104 Grommet, 1-3/4Hole x 1/4Panel Thk 079512...
  • Page 34 General Information Frame (Part B) DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Grommet, 5/8 ID 3/16 GW Rubber 033475 Clamp, 1/2EMT Coated P07584 Nut, 5/16-18 Flanged Hex Nylock F05010-221 Clamp, 1-1/4 Carbon Steel Conduit 038482 Chute Weldment, Sawdust 128101 Washer, 5/16 SAE Flat F05011-17...

  • Page 35: Blade Cover

    General Information Blade Cover Blade Cover PTS-14 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. ASSEMBLY, 18" BLADE SAFETY CVR 119087 Bolt, 3/8x1 Shoulder 5/16-18 Thread F05006-25 Washer, 3/8 ID 3/4 OD Nylon Shoulder 033454 Link, PC200 Blade Guard 128066 Guard, PC200 Outer Blade 128069...

  • Page 36: Board Stop Assembly

    General Information Board Stop Assembly Board Stop Assembly PTS-15 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. ASSEMBLY, BOARD STOP 119044 Assembly, Board Stop 119051 Handle, Clamping 119056 Block Assembly, Stop Clamp 128130 Block, Stop Clamp 119055 Stud, 1/4-20 x 2, Tensioner 023638 Base Assembly, Stop Clamp...

  • Page 37: Chain Drive System

    General Information Chain Drive System Chain Drive System PTS-16 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bolt, M8-1.25x20 Class 8 HH F05021-2 Washer, 8mm Split Lock, Zn F05011-45 Mount, Gear Box 119041 Bolt, 1/2-13x1-1/2 Carriage F05008-150 Nut, 1/2-13 Flanged Hex Nylock F05010-223 ASSEMBLY, PC200 DRIVE SYSTEM...

  • Page 38: Idle Chain System

    General Information Idle Chain System Idle Chain System PTS-17 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. ASSEMBLY, DRIVEN SYSTEM 119042 Bearing, 1-7/16 Dia, 4-Bolt Flange 038667 Sprocket, 60B30x1 7/16 119037 Shaft, Ø1-7/16x48, 3/8 keyway 119043 Key, 3/8x3/8x1 7/8 014693 Assembly, C2060H 120 Link 12"...

  • Page 39: Motor Assembly

    General Information Motor Assembly Motor Assembly, PC200A10 9 10 12 13 14 PTS-18 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. ASSEMBLY, PC200 MOTOR, 1PH 130843 Bolt, 3/8-16x1 3/4 HH Gr5 F05007-119 Washer, 3/8 Flat SAE F05011-3 Plate, PC200 Motor Adj.
  • Page 40 General Information Motor Assembly DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. Bolt, 1/2-13x1 HH FT F05008-71 Belt, 3Vx650 119097 Standoff, 3 13/16, 5/16-18 128126 Weldment, PC200 Belt Cover 119098 Bolt, 3/8-16x3 FT HH F05007-1 Nut, 3/8-16 Jam F05010-29 5-12 3/26/20...

  • Page 41: Control Box

    General Information Control Box Control Box PTS-12 General Information 3/26/20 5-13...
  • Page 42 General Information Control Box DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. CONTROL ASSEMBLY, PC200EA 240V 1PH 121024 Enclosure, PC200 Control 121004 Handle, Disconnect RED/YEL 6mm Shaft 050883-1 Collar, Mount 1NO ZB5 068952 Switch Collar, Mount ZB5 068951 Contact Block, NO ZB5 068920...

  • Page 43: 5.10 Blade Assembly

    General Information Blade Assembly 5.10 Blade Assembly PTS-19 DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY. ASSEMBLY, 18" CIRCULAR SAW ARBOR 119078 Nut, 1-14 Hex LH Jam Zinc F05010-172 Collar, PC200 Saw 119080 Blade, 18"x30T Circular Saw 119081 Bearing, LT30 1 1/4"...

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Pc200b10Pc200c10

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