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Table of Contents Section-Page Table of Contents SW-07doc0515121...
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Single Head Resaw SHR-T Safety, Operation, Maintenance & Parts Manual SHRE11S-T rev. A4.00 SHRE15S-T rev.A4.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. January 2005 Form #999...
Table of Contents Section-Page SECTION 1 SAFETY Safety Symbols..................1-1 Safety Instructions ..................1-2 SECTION 2 OPERATION Control Overview ...................2-1 Resaw Setup ...................2-3 Replacing The Blade ................2-5 Tensioning The Blade................2-6 Tracking The Blade ................2-7 Machine Start..................2-8 Blade Height Location Setting .............2-11 Tilt ......................2-12 Clamp Roller Guide Setting ..............2-13 2.10 Water Lube Operation ................2-14...
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Table of Contents Section-Page Cutting Capacity..................5-3 Blade Motor Specifications ..............5-4 Electrical Diagram, CE version..............5-5 Electrical Component List, SHR-T ............5-6 Electrical Diagram, African version............5-7 V-Belt Sizes....................5-8 SECTION 6 REPLACEMENT PARTS How To Use The Parts List ..............6-1 Sample Assembly ...................6-1 Blade Guide Assembly, Idle Side............6-2 Blade Guide Assembly, Drive Side............6-3 Blade Guide Arm Assembly..............6-4 Blade Wheel Assembly, Drive Side ............6-5...
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General Contact Information Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your com- ments and suggestions are welcome.
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Introduction Branches & Authorized Sales Centers Branches & Authorized Sales Centers EUROPE UNITED STATES European Headquarters World Headquarters Wood-Mizer Industries Sp. z o.o. Wood-Mizer LLC Nagórna 114, 62-600 Koło, Poland 8180 West 10th Street Tel.: +48-63-26-26-000 Indianapolis,Indiana 46214-2400, Fax: +48-63-27-22-327 www.woodmizer.eu...
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Introduction Branches & Authorized Sales Centers BULGARIA Kalin Simeonov HUNGARY Wiktor Turoczy RUSSIA Far East Wladimir Głazaczew Ecotechproduct Wood-Mizer Hungary K.F.T. “WM Service” 38 Star Lozenski pat str. Szonyi Ut 67., 2921 Komárom Krasnoretchenskaya Str.111 Sofia 1186 Tel.:/Fax: +36-34-346-255 680006 Khabarovsk Tel.: +359-2-462-7035...
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Tel.: +49-5883-9880-12 GSM: +49-17-298-55-892 e-mail: KLongmuss@woodmizer.de Subagents: ROMANIA Adrian Echert Regional Manager - Asia DENMARK Brian Jensen SC WOOD-MIZER RO SRL Wood-Mizer Asia Pte Ltd. Arnborgvej 9, 7330 Brande- Fasterholt TRANSILVANIEI Nr. 5 James Wong Tel.: +45-971-88-265 Sibiu, Cisnadie 555300...
Safety Safety Symbols SECTION 1 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Wood-Mizer resaw. All Wood-Mizer resaw owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine.
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Safety Wear Safety Clothing Wear Safety Clothing WARNING! Secure all loose clothing and jewelry before operating the resaw. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.
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Safety Check Resaw Before Operation Check Resaw Before Operation DANGER! Make sure all guards and covers are in place and secured before operating the resaw. Failure to do so may result in serious injury. Keep Persons Away DANGER! Keep all persons out of the path of moving equipment and lumber when operating the resaw.
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Safety Keep Hands Away Keep Hands Away DANGER! Always shut off the blade motor before changing the blade. Failure to do so will result in serious injury. DANGER! Motor components can become very hot during operation. Avoid contact with any part of a hot motor. Contact with hot motor components can cause serious burns.
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Safety Use Proper Maintenance Procedures Use Proper Maintenance Procedures DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric boxes and at the motor can cause shock, burns, or death.
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Safety Keep Safety Labels In Good Condition CAUTION! Always wear gloves when handling the blade. Never grab the blade with bare hands! CAUTION! If the blade breaks during sawmill operation, push the EMERGENCY STOP button to stop the blade motor and wait 10 seconds before you open the blade housing cover.
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Safety Keep Safety Labels In Good Condition TABLE 1-1 099220 CAUTION! Close all guards and covers before starting the machine. 099220 099219 Blade tension. Turning the bolt clockwise will increase the blade tension and turning the bolt counterclockwise will decrease the tension.
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Safety Keep Safety Labels In Good Condition TABLE 1-1 096321 Blade movement direction S12004G CAUTION! Always wear safety goggles when operating the sawmill! S12005G CAUTION! Always wear protective ear muffs when operating the sawmill! 501465 CAUTION! Always wear safety boots when operating the sawmill 501467 Lubrication Point...
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Safety Keep Safety Labels In Good Condition TABLE 1-1 P11789 Aligning the blade on the wheels 092597 Setting the blade tension indicator 092597 P85070 CE safety certification 099401 Russian safety certification 099401 S20097 Motor rotation direction S20097 Safety HRdoc051512 1-10...
Control Overview SECTION 2 OPERATION Control Overview 1. Control Panel See Figure 2-1. The control panel includes switches to start and stop the feed track and the saw head. “0” EMERGENCY STOP START STOP STOP FIG. 2-1 CONTROL PANEL COMPONENTS 2.
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Control Overview 4. Feed Track Speed Adjustment The feed track speed switch controls the speed at which the feed track moves. Turn the TRACK FEED switch clockwise to increase the speed, counterclockwise to reduce the speed. 5. Key Switch The key switch has three positions: “0”...
Resaw Setup Resaw Setup IMPORTANT! Before starting to use the resaw you have to meet the following conditions: Set up the resaw on firm and level ground. The resaw can be operated with the sawdust collection system only. The resaw can be operated under roof only. The resaw can be operated in temperature range from 5 C to 40 C only.
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Resaw Setup below. 3-Phase Fuse Suggested Wire Size Volts Disconnect 400 VAC 32 Amps 4 mm , up to 15 m long TABLE 2-0 IMPORTANT! When starting the machine for the first time, check that main motor rotation direction is as indicated by the arrow located on the motor body (fan guard).
Replacing The Blade Replacing The Blade DANGER! Always shut off the resaw motor before changing the blade. Failure to do so may result in serious injury. WARNING! Always wear gloves and eye protection whenever handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from work area when changing blades.
Tensioning The Blade Close the blade housing cover. Next, tension the blade as described in the following instructions. Tensioning The Blade See Figure 2-3. Place the provided ratchet on the blade tensioner shaft. Turn the ratchet clockwise until the outside face of the rubber spring washer is even with the indicator (see the figure below).
Tracking The Blade Tracking The Blade 1. Open the blade housing cover. 2. Turn the key switch to the ”H” position. 3. Manually spin one of the blade wheels until the blade positions itself on the blade wheels. 4. Check that the blade is properly positioned on the blade wheels. See Figure 2-4.
Obs³uga maszyny Machine Start to do so may result in serious injury. Be sure the blade housing cover is in place and secured. NOTE: After aligning the blade on the wheels, always check the blade guide spacing and location. Machine Start DANGER! Before starting the resaw, perform these steps to avoid injury and/or damage to the equipment:...
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Obs³uga maszyny Machine Start To stop the blade motor, push the Blade/Track Stop button shown in the figure above. The blade motor also may be stopped by pushing either of the emergency stop buttons. If either of the emergency stops has been used to stop the blade motor, rotate the switch clockwise before restarting the saw head.
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Obs³uga maszyny Machine Start See Figure 2-7. The speed at which the feed track moves is adjustable. The feed track “0” EMERGENCY STOP START STOP STOP FIG. 2-7 speed switch, located on the control panel, allows the operator to adjust the feed rate from 0 to ca.
Obs³uga maszyny Blade Height Location Setting Blade Height Location Setting 1. Install a blade if needed and check for correct blade tension. (Section 2.4) 2. Set the saw head at the desired height. (The blade height scale shows the height of the blade above the feed track.) See Figure 2-8.
Obs³uga maszyny Tilt Tilt See Figure 2-9. The saw head may be tilted to produce siding. Loosen the locking bolt. Turn the tilt adjustment screw clockwise to tilt the saw head upward or counterclockwise to tilt the saw head downward. rs_008 Tilt Adjustment Screw Locking Bolt...
Obs³uga maszyny Clamp Roller Guide Setting Clamp Roller Guide Setting Release the clamp. Turn the crank clockwise to move the clamping rollers in; counterclockwise to move the clamping rollers out. Release the Clamp rs_010 Indicates width of material to be cut FIG.
Obs³uga maszyny Water Lube Operation 2.10 Water Lube Operation See Figure 2-10. The Water Lube System keeps the blade clean. Water flows from a 5-gallon (18.9 liter) bottle through a hose to the blade guide where the blade enters the log.
Obs³uga maszyny Operation Procedure 2.11 Operation Procedure 1. Install a blade if necessary. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
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Obs³uga maszyny Operation Procedure 11. Place the test material on the feed track and start the feed track. DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.
MAINTENANCE Wear Life SECTION 3 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Be sure to refer to the motor manual for maintenance procedures concerning the blade motor.
MAINTENANCE Blade Guides Blade Guides 1. Check the rollers for performance and wear every blade change. Make sure the rollers are clean and spinning freely. If not, rebuild them. Replace any rollers which have worn smooth or have become cone shaped. See the Parts manual for blade guide rebuild kits and complete roller assemblies.
MAINTENANCE Miscellaneous Lubrication Miscellaneous Lubrication 1. Apply a thin film of a lithium grease to the blade guide arm to help prevent it from rusting. 2. Lubricate the feed track chain with an easily penetrating oil such as WD-40. CAUTION! Never apply grease to the feed track chain.
MAINTENANCE Blade Tensioner Blade Tensioner 1. Grease the screw on the blade tensioner shaft with a lithium grease every fifty hours of operation, but at least once a week. See Figure 3-1. Tensioner Handle Screw 20_006 FIG. 3-1 Belts 1. Check the blade wheel belts for wear every 50 hours of operation. Replace as needed. 2.
MAINTENANCE Drive Belt Adjustment Drive Belt Adjustment WARNING! Do not for any reason adjust the drive belt with the motor running. Doing so may result in serious injury. See Table 3-2. Check the drive belt tension after the first 20 hours, and every 50 hours thereafter.
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MAINTENANCE Drive Belt Adjustment turn appropriately the left one.) NOTE: Be sure to adjust the bolts evenly so the motor remains in alignment. 4. Tighten the four motor mounting bolts. Left Adjutment Bolt Right Adjutment Bolt Motor Mounting Bolts (4) rs_013 FIG.
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MAINTENANCE Drive Belt Adjustment After performing the alignment, make sure the drive belt tension has not been changed. rs_023 FIG. 3-2 25doc051512 MAINTENANCE...
MAINTENANCE Feed Track Chain Tension Feed Track Chain Tension See Figure 3-3. If necessary, use the adjustment bolts shown below to adjust the feed track chain tension. NOTE:The bolts must be adjusted evenly. See Figure 3-4. Adjustment Bolts FIG. 3-4 MAINTENANCE 25doc051512...
MAINTENANCE Up/Down System 3.10 Up/Down System 1. Lubricate the two acme screws, shown below, with a lithium grease every fifty hours of operation, but at least once a week. See Figure 3-5. Blade Height Adjustment Screw rs_015 Mast Tilt Adjustment Screw FIG.
SECTION 4 ALIGNMENT Alignment Procedures The Wood-Mizer resaw is factory aligned. This section includes instructions on how to realign the resaw completely. Be scrupulous when performing all alignment steps as resaw alignment determines the accuracy of your cuts. The alignment procedure should be performed approximately every 1500 hours of operation.
Blade Installation And Tracking Blade Installation And Tracking See Figure 4-1. Install a blade and apply the proper tension as shown below. Section 2.4 Outside face of washer even with indicator Cant Control Blade Tensioner Blade Tension Handle Indicator rs_006 Rubber Spring FIG.
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Blade Installation And Tracking [0.04"]). Do not let the teeth ride on the belt. SM0044D 3.0 mm (0.12”) ± 1 mm (0.04”) 4.5 mm (0.18”) 1 1/4" ± 1 mm (0.04”) Blade 1 1/2" Blade FIG. 4-2 To adjust where the blade travels on the idle-side blade wheel, use the cant control shown in Figure 4-7.
Blade Wheel Alignment Blade Wheel Alignment The blade wheels should be adjusted so they are level in the vertical and horizontal planes. If the blade wheels are tilted up or down, the blade will want to travel in the tilted direction.
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Blade Wheel Alignment See Figure 4-4. Use the vertical adjustment screws (marked with the blue and yellow arrows in the figure below) to adjust the drive-side blade wheel. Before adjusting the wheel, loosen the drive belt using the adjustment bolts marked with the orange arrows in the figure.
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Blade Wheel Alignment 4. Recheck the vertical tilt of the drive-side blade wheel with the blade guide alignment tool. Readjust the blade wheel as necessary until the front and rear of the tool are the same distance from the feed track (± 1.0 mm). 5.
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Blade Wheel Alignment 8. Check the position of the blade on the idle-side blade wheel. See Figure 4-6. The horizontal tilt of the blade wheel should be adjusted so that the gullet of an 1-1/4" blade is 3.0 mm out from the front edge of the wheel (± 1.0 mm). 150060 3.0 mm (0.12”) ±...
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Blade Wheel Alignment 9. Check the position of the blade on the drive-side blade wheel. The blade should be positioned on the wheel as described for the idle-side blade wheel. Adjust the drive-side blade wheel if necessary. See Figure 4-8. Use the horizontal adjustment screws (marked with the blue and yellow arrows in the figure below) to adjust the drive-side blade wheel.
Saw Head Adjustment Saw Head Adjustment See Figure 4-9. The saw head should be set perpendicular to the vertical mast. Using the two sets of adjustment screws in the mast slide pads, you can adjust the saw head in relation to the mast. To raise or lower the outside of the saw head, loosen the locking nuts on either of the sets of screws.
Blade Guide Arm Vertical Adjustment Blade Guide Arm Vertical Adjustment 1. Adjust the blade guide arm out to within 1/2" (15 mm) of full open. 2. Measure the distance from the top surface of the feed track to the arm. See Figure 4-10.
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Blade Guide Arm Vertical Adjustment Repeat adjustments until the arm is the same distance from the track feed in the open and closed position. 6. The blade guide arm should be snug, but not too tight, in the rollers. You should be able to move it in and out with firm hand pressure.
Blade Guide Arm Horizontal Adjustment Blade Guide Arm Horizontal Adjustment 1. Put the blade guide assembly back in the arm (if you took it out). Put the assembly back so that the flanged collar on the roller is about 3.0 mm (0.04") from the back of the blade when the arm is 15 mm (0.6") from full open.
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Blade Guide Arm Horizontal Adjustment See Figure 4-12. Adjustment Nuts Adjustment Nuts SM0066 FIG. 4-12 4. Adjusting the outside two rollers inward will cause the flange to move away from the blade. 5. Adjusting the two outside rollers outward will cause the flange to move toward the blade. 6.
Aligning the Blade Guides Aligning the Blade Guides Each Wood-Mizer resaw has two blade guide assemblies that help the blade maintain a straight cut. The two blade guide assemblies are positioned on the cutting head to guide the blade on each side of the material being cut.
Blade Deflection Blade Deflection Perform the following steps to achieve proper blade deflection with the blade guides. 1. Raise the carriage until the blade is 200 mm above the feed track. Measure the actual distance with a tape from the top of the track to the bottom of the blade. 2.
Blade Guide Vertical Tilt Adjustment Blade Guide Vertical Tilt Adjustment Check that the blade guide does not tilt the blade up or down. A Blade Guide Alignment Tool (BGAT) is provided to help you measure the vertical tilt of the blade. 1.
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Blade Guide Vertical Tilt Adjustment recheck the tilt of the blade. Loosen jam nuts and turn screws to tilt roller up or down SM0070 FIG. 4-15 5. Measure the distance from the bottom of the tool to the top of the feed track chain at the rear end of the tool.
Blade Guide Spacing 4.10 Blade Guide Spacing HINT: When adjusting blade guide spacing, loosen the top set screw and one side set screw only. This will ensure horizontal and vertical tilt adjustments are maintained when the set screws are retightened. 1.
6. Use the side set screws to adjust the horizontal tilt of the roller. 7. Repeat steps 3-7 for the inner blade guide roller. NOTE: Once the blade guides have been adjusted, any cutting variances are most likely caused by the blade. See the Wood-Mizer® Blade Handbook, Form #600. MHdoc051512 4-19...
Clamp Roller Alignment 4.12 Clamp Roller Alignment Clamp Roller Arm Tilt Check that for the first and the third clamping rollers the end closest to the infeed table is 5 mm (±1mm) from the top surface of the feed track chain (see the figure below). If the distance is different, adjust the tilt of the roller arm using the adjustment screws in the clamp roller guide.
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Clamp Roller Horizontal Adjustment Clamp Roller Horizontal Adjustment Make sure the clamping rollers are aligned. See Figure 4-19. Use the adjustment bolts, shown below, to move each roller in or out FIG. 4-19 until the rollers are in line. MHdoc051512 4-21...
Blade Height Scale Adjustment 4.13 Blade Height Scale Adjustment After the entire resaw has been aligned and all adjustments made, check that the blade height scale indicates the true distance from the blade to the feed track chain. 1. Measure from the bottom edge on a down-set tooth of the blade to the top of the feed track chain.
Specyfikacje Overall Dimensions SECTION 5 SPECIFICATIONS Overall Dimensions See Figure 5-1. The major dimensions of the resaw are shown below (all dimensions are in millimeters). FIG. 5-1 See Table 5-1. The overall dimensions of the resaw are listed in the table below. Weight 855 kg Height...
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Specyfikacje Overall Dimensions See Figure 5-2. The figure shows the locations of resaw legs. FIG. 5-2 MHdoc051512 Specyfikacje...
Maximum Cutting Height 200 mm TABLE 5-2 See Table 5-3. Wood-Mizer TRU•SHARP™ offers three types of blades to provide efficient sawing. The type of wood you saw should determine which blade you choose for optimum performance. Recommended Blade Type Motor Size...
Pssg 132M-4A 11kW 400 V/50Hz; 23 Amp; 1450 r.p.m. TABLE 5-4 See Table 5-5. The noise levels of the Wood-Mizer resaw are listed below Noise level Resaw Equipped With Electric Motor = 96,4 dB (A) TABLE 5-5 1. The noise level measurement was taken in accordance with PN-EN ISO 3746 Standard .
Specyfikacje V-Belt Sizes V-Belt Sizes See Table 5-6. Belt sizes for the resaw are shown. Belt Description Belt Size Wood-Mizer Part No. Drive Belt (E11) 095079 Drive Belt (E15) 2BX70 P04857-2 Blade Wheel Belt B72.5 017922 TABLE 5-6 Dust Extractor Specifications See Table 5-7.
+48-63-2626000 or +48-3912-1319. From the continental U.S., call our toll-free Parts hotline 1-800-448-7881. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Replacement Parts SHRdoc051512...
Replacement Parts Water Lube Assembly Water Lube Assembly 20_022c DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. WATER LUBE ASSEMBLY 091036 Tray, Water Lube Bottle 091033-1 Strap, 20" Rubber w/Hook P11668 Nut, M6-8-B Hex Nylon Lock Zinc F81031-2 Washer, 6.5 Special Flat Zinc F81053-11 Bolt, M6x25-8.8 Carriage Head Zinc...
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Replacement Parts Water Lube Assembly Reducer, 5/8" NPT to 3/8" Hose Barb 014113 Tubing, 3/8" I.D. Water Lube R01885 2.1 m 6-12 SHRdoc051512 Replacement Parts...
Replacement Parts Electric Box & Decals 6.10 Electric Box & Decals TBCE03B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. DECAL, HIGH VOLTAGE INSIDE THE ELECTRIC BOX (PICTOGRAM) 096316 DECAL, REMOVE THE PLUG BEFORE OPENING THE BOX (PICTOGRAM) 096319 ELECTRIC BOX W/SPEED CONTROLLER 087926...
Replacement Parts Control Panel 6.13 Control Panel RS_065 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL BOX, RESAW & HR 093458 Box, M22-I6 (216540) Control 093750 Potentiometer, M22-R1K (229489) 093749 Connector, DP 16/H F81096-7 Switch, M22 - 3 Position 091360 Operator, M22-WRS3 Key Switch 095001...
Replacement Parts Motor Assembly 6.17 Motor Assembly DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 7.5kW Sg132M-4B - HM 094996 MOTOR, 11kW Sg132M-4PC-HM 093219 PULLEY, SPB Φ100X2/Φ38 (F02312+T31079) 500176 PULLEY, SPB Φ125X2/Φ38 (F02320+F31109) 500570 SCREW, M8X8-33H HEX SOCKET SET FLAT POINT ZINC F81014-1 BOLT, M10X45-8.8 HEX HEAD FULL THREAD ZINC F81003-3...
DC Electromagnetic Brake Service Service During normal operation and at the routine inspections verify the air gap and check if all screws are tight. In case when any symptoms of inefficient braking are observed, then use the self-locking nut (8) to re-adjust the air gap to the value corresponding to Table 1. Such readjustment may be repeated until the brake linings are completely worn out.
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DC Electromagnetic Brake Service EAdoc051512 DC Electromagnetic Brake...
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DC Electromagnetic Brake Service DC Electromagnetic Brake EAdoc051512...
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DC Electromagnetic Brake Service EAdoc051512 DC Electromagnetic Brake...
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DC Electromagnetic Brake Service DC Electromagnetic Brake EAdoc051512...
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EC declaration of conformity according to EC Machinery Directive 2006/42/EC We herewith declare, Wood-Mizer Industries sp. z o.o. 114 Nagorna street, 62-600 Kolo; Poland. That the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.
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