Table Of Contents - Yamaha EF3000iSE Service Manual

CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION .................... 1-1
SERIAL NUMBER ............................... 1-1
STARTING SERIAL NUMBER ............ 1-1
IMPORTANT INFORMATION .................. 1-2
PREPARATION FOR REMOVAL
AND DISASSEMBLY
CAUTION ON SERVICE ..................... 1-2
NOTES ON SERVICE ......................... 1-2
ALL REPLACEMENT PARTS ............. 1-3
GASKETS, OIL SEALS,
AND O-RINGS ..................................... 1-3
BEARINGS AND OIL SEALS .............. 1-3
SPECIAL TOOLS AND TESTERS ........... 1-4
CHAPTER 2.
PERIODIC INSPECTIONS
AND ADJUSTMENTS
INTRODUCTION ....................................... 2-1
MAINTENANCE INTERVALS CHART
(For Canada) ............................................ 2-1
PERIODIC MAINTENANCE/
LUBRICATION INTERVALS .................... 2-1
COVERS, PANELS, AND CAPS .............. 2-2
ENGINE .................................................... 2-3
ENGINE OIL LEAKAGE CHECKING .. 2-3
OIL LEVEL CHECKING ....................... 2-3
OIL REPLACEMENT ........................... 2-4
FUEL LEAKAGE .................................. 2-5
FUEL TANK FILTER ........................... 2-6
FUEL PIPE STRAINER ....................... 2-7
AIR FILTER ELEMENT ....................... 2-8
MUFFLER ............................................ 2-9
VALVE CLEARANCE
ADJUSTMENT .................................. 2-10
AIR GAP BETWEEN TCI UNIT
AND FLYWHEEL MAGNETO ........... 2-13
COMPRESSION PRESSURE ........... 2-14
ENGINE SPEED (NO LOAD) ............ 2-16
ECONOMY ENGINE SPEED ............ 2-16
CHOKE CABLE ................................. 2-17
BREATHER HOSE ............................ 2-17
ELECTRICAL ......................................... 2-18
SPARK PLUG ................................... 2-18
MAIN SWITCH .................................. 2-19
ECONOMY SWITCH ........................ 2-20
PILOT LIGHT .................................... 2-20
OVERLOAD WARNING LIGHT ........ 2-20
DC CIRCUIT BREAKER ................... 2-21
DC CIRCUIT BREAKER
(120 V-60 Hz) .................................... 2-21
RECEPTACLE .................................. 2-22
AC SWITCH (NFB)
(120 V-60 Hz/23.5 A) ........................ 2-22
AC SWITCH (NFB)
(120 V-60 Hz/15 A) ........................... 2-23
FUSES .............................................. 2-23
BATTERY .......................................... 2-25
BATTERY TERMINAL ...................... 2-25
BATTERY ELECTROLYTE ............... 2-26
BATTERY CHARGING ..................... 2-29
CHAPTER 3.
ENGINE
PANELS AND COVERS .......................... 3-1
CONTROL PANEL ................................... 3-3
FUEL TANK AND CONTROL BOX ......... 3-5
AIR FILTER ASSEMBLY
AND CONTROL UNIT .............................. 3-7
120 V-60 Hz, 220 V-50 Hz .................. 3-7
AIR FILTER ASSEMBLY, CONTROL UNIT
AND NOISE FILTER ................................ 3-8
230 V-50 Hz ........................................ 3-8
RECOIL STARTER
AND FLYWHEEL MAGNETO .................. 3-9
RECOIL STARTER REMOVAL ........ 3-12
FLYWHEEL MAGNETO
REMOVAL ......................................... 3-12
FLYWHEEL MAGNETO
INSTALLATION ................................. 3-13
RECOIL STARTER
DISASSEMBLY ................................. 3-14
RECOIL STARTER INSPECTION .... 3-14
RECOIL STARTER ASSEMBLY ....... 3-15
ENGINE ASSEMBLY ............................. 3-17
CHASSIS AND CASTERS ..................... 3-18
MUFFLER .............................................. 3-19
MUFFLER INSTALLATION ............... 3-20