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Troubleshooting
Related Manuals for AIRLESSCO ALLPRO 1200G
Summary of Contents for AIRLESSCO ALLPRO 1200G
- Page 1 SERVICE & OPERATION MANUAL SERVICE & OPERATION MANUAL Airlessco SL6200 Airlessco SL6200 ALLPRO 1200G ALLPRO 1200G Gasoline Powered Gasoline Powered Airless Paint Sprayers Airless Paint Sprayers Airless Paint Sprayers BUILT TO PERFORM... BUILT TO LAST BUILT TO LAST 001-553 OCT07...
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Page 2: Table Of Contents
28 & 29 Power Unit Assembly - Lo-Boy Frame Assembly -Lo-Boy Suction Assembly Accessories Manufactured by: AIRLESSCO BY DUROTECH CO 5397 N. COMMERCE AVE. MOORPARK, CA. 93021 TELEPHONE: 805-523-0211 FAX: 805-523-1063 Copyright © 2006, All rights reserved. Subject to change without notice. -
Page 3: Introduction
4, 5, 6, & 7 and FOLLOW the Pressure Relief Pro ce dure on Page 6. All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY. NO MODIFICATIONS or alterations of any AIRLESSCO Equipment or part is allowed. -
Page 4: How To Flush
HOW TO FLUSH FIG. 3 FIG. 1 REMOVE SPRAY Choke Lever Choke Lever FIG. 2 Closed Fuel Valve (Pressure) PRESSURE CONTROL Throttle Lever Throttle Lever KNOB FIG. 4 High MAINTAIN FIRM PRIME VALVE & Pressure METAL TO METAL PRESSURE RELIEF CONTACT BETWEEN VALVE Pressure... -
Page 5: Setting Up
2. Fill the Packing Nut/Wet Cup bodi ly injury and property damage. Always Fill the Packing Nut/Wet Cup 1/3 full with Airlessco shut off the engine and let it cool before fi ll- Throat Seal Oil (TSO). Fig 5 below. - Page 6 STARTING UP - continued 4. Prime the Pump 7. Cleaning a Clogged Tip a. Allow pump to operate until paint comes from gun. IMPORTANT WARNING b. Release the trigger and engage the gun safety latch. Always follow the Pressure Relief Procedure on page 8 c.
- Page 7 WARNINGS HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS. THIS SPRAYER FOR PROFESSIONAL USE ONLY. ALWAYS INSPECT SPRAYING AREA INJECTION HAZARD Fluids under high pressure from spray or leaks can Keep spraying area free from obstructions. penetrate the skin and cause extremely serious injury, Make sure area has good ventilation to safely remove vapors and mists.
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Page 8: Pressure Relief Procedure
Step 5. If you suspect that pressure hasn't been relieved due to dam aged prime/pressure relief valve or other reason, engage gun safety latch and take your sprayer to an au tho rized Airlessco Service Center for service. Always follow recommended pressure & operating... -
Page 9: Warnings 6,7,8
WARNINGS - Continued AVOID COMPONENT RUPTURE PREVENT STATIC SPARKED FIRE/ EXPLOSIONS This sprayer operates at 3000 psi (205 bar). Al ways ALWAYS be sure all equipment and objects being sprayed are properly grounded. Always ground sprayer, paint buck et be sure that all com po nents and accessories have a and object being sprayed. -
Page 10: Spray Technique 10
SPRAY TECHNIQUE Good Spray Gun Technique is at the core of any spray If you are not familiar with spraying tech niques, paint operation. Operator skill and effi ciency is as we recommend that you study this section of important as good equipment and good paint. Good your man u al and prac tice the proper technique spray technique is a skill that can be quickly learned by on pieces of card board or a suitable surface. - Page 11 SPRAY TECHNIQUE - Continued TOTAL SPRAYGUN MOVEMENT - arm movement - full sweep TRIGGER TRIGGER POINT POINT It is important to "trigger" the gun after gun move ment (arm movement) has started and release trig ger (shut gun off) before gun movement ends. Gun move ment is always longer than actual paint (spray) stroke.
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Page 12: Airless Spray Gun Operation
AIRLESS SPRAY GUN OPERATION DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pres sure. Excessive fogging High pressure Reduce the pres sure to satisfactory pattern distribution. (overspray) Material too thin Use less thinner. Pattern too wide Spray angle too large Use smaller spray angle tip. -
Page 13: Rev-Tip
"fan width", rate of the spray gun move ment, and abrasive, high pres sure will cause the orifi ce to grow larg er. the distance to the surface being sprayed. Airlessco "Wide This de stroys the spray pat tern. Replace tips before they Pattern"... -
Page 14: Regular Maintenance
2. Keep the displacement pump packing nut/wet cup 1/3 full of If seepage of paint into the packing nut and/ Airlessco Throat Seal Oil at all times. The TSO helps protect the packings and rod. or move ment of the piston upward is found (while not spraying), the packing nut should be 3. -
Page 15: Servicing Fluid Pump
PROBLEM CAUSE SOLUTION The engine and displace- The pressure setting is too low. Increase the pressure, see page 4, step 5. ment pump operates, but The tip or gun fi lter is clogged. Remove the tip and/or fi lter and clean them. paint pressure is too low or The tip is worn. -
Page 16: Servicing Inlet And Outlet Valves
SERVICING INLET & OUTLET VALVES INLET VALVE (See FIG. 9 & 11) INLET VALVE (See FIG. 9 & 11) FIG. 9 1. Using the rod collar tool (189-211), screw the suction nut (187-018), containing intake seat support (187-017), off of the fl uid body (187-313). 2. -
Page 17: V-Packing Replacement
V-PACKING REPLACEMENT V-PACKING REPLACEMENT KIT FIG. 10 SEVERE DUTY- PART NO. 187-040 Contains: Leather & Plastic Packings, PTFE & Viton O-Rings, Balls & plastic dual sided female adaptor & Larger Male Glands. GLAND KIT - Part Number 187-064 V-PACKING REPLACEMENT 187-026 INSTRUCTIONS (FIG. - Page 18 V-PACKING REPLACEMENT (Continued) FIG. 11 187-046 187-046 187-046 106-018 106-018 106-014(OPT.) 106-014(OPT.) 187-315 187-315 187-047 187-047 187-047 187-016 187-016 106-013 106-013 106-013 187-020 187-020 187-037 187-037 187-065 187-065 106-012 106-012 187-026 187-026 106-017 106-017 187-313 187-313 187-029 187-029 187-059 187-059 187-330-99* 187-330-99* 187-017...
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Page 19: Ball Valve
BALL VALVE - Part Number 100-119 FIG. 12 PARTS LIST - FIG.12 ITEM NO. PART NO. PART NO. DESCRIPTION DESCRIPTION 100-162 Handle 100-163 Screw 100-164 Ball KIT-119 Repair Kit TROUBLESHOOTING - Clutch Does Not Engage STEP 1: Ensure that the pressure control knob (POT) is in the maximum (CW) position. STEP 2 : Remove the upper and lower clutch and electrical covers. -
Page 20: Replacement Of Electrical Control Board
REPLACEMENT OF ELECTRICAL CONTROL BOARD Hi Boy Fig 22 Item 37 1. Remove electrical cover. 5. Using a 1/2" nutdriver or 1/2" deep socket, remove Lo Boy Fig 23 Item 27 nut from pressure control shaft. This will allow removal of elec tri cal con trol board from frame. -
Page 21: Clutch Replacement - Hi-Boy
CLUTCH REPLACEMENT - HI-BOY REMOVE CLUTCH AS FOLLOWS: (See Figs. 15 & 17) 5. Place gearbox in vice by gripping the fl at portion of the drive crank al low ing the clutch assembly to face up. Use cau tion and not allow gearbox to swing and damage 1. -
Page 22: Clutch Replacement - Lo-Boy
CLUTCH REPLACEMENT - LO-BOY REMOVE CLUTCH AS FOLLOWS: INSTALL NEW CLUTCH CONTINUED 1. Remove the upper and lower clutch covers (Fig. 23, 5. Lay removable spacer (Item 4) on top of last bearing. Item 27, 11). If the clutch air gap is larger than .028", do not use removable spacer. -
Page 23: Clutch Assembly Parts Lists
CLUTCH REPLACEMENT - LO-BOY FIG. 14 FIG 14 PARTS LIST ITEM NO. PART NO. DESCRIPTION 301-231 Cog Belt 301-264 Clutch Replacement 305-088 Screw 100-175 Shoulder Screw 100-173 Screw Flanged (4) 100-174 Set Screw (2) 301-534 Block Tensioner 301-208 New Gearbox 305-045 Plate 305-046... -
Page 24: Engine Assembly Parts Lists
ENGINE ASSEMBLY HI-BOY FIG. 17 GEARBOX ENGINE ENGINE FIGURE 17 PARTS LIST ITEM PART DESCRIPTION ITEM PART DESCRIPTION DESCRIPTION 112-029 Key (3/16 x 1 1/2) 301-272 Insert (2) 100-357 Screw, Soc (1) 136-091 Screw, cap 5/16 - 24 (4) 301-222A Hub/Sheave Ass'y 10 100-383 Screw, soc 3/8 - 24 (4) 301-229... -
Page 25: Paint System Assembly Parts List- Hi-Boy
PAINT SYSTEM ASSEMBLY - HI-BOY Part Number 301-452 FIG. 19 Part # Description 100-028 1/4" Plug 100-070 1/4" x 1/4" Nipple 100-109 3/8" x 1/4" Nipple 100-119 Ball Valve 100-123 3/8" x 21" Hose 100-129 3/8" Plug 100-141 3/8"M x 1/4"M Elbow 100-161 3/8"... -
Page 26: Paint System Assembly Parts List- Lo-Boy
PAINT SYSTEM ASSEMBLY - LO-BOY FIG. 20 FIG. 20 PARTS LIST, PAINT SYSTEM ASSEMBLY ITEM NO. PART NO. ITEM NO. PART NO. ITEM NO. PART NO. ITEM NO. PART NO. DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION ITEM NO. ITEM NO. ITEM NO. PART NO. -
Page 27: Manifold Filter
MANIFOLD FILTER - PN 111-200-99 FIG. 21 FIGURE 21 PARTS LIST ITEM PART NO. DE SCRIP TION 111-202 Base* 301-356 Spring* 106-007 O-Ring* 111-204 Filter 111-203 Support* 111-201 Base* 169-013 3/8" M x 3/8" M Elbow 100-034 3/8" NPT (M) x 3/8" NPS (M) Hose Connector 3/8"... -
Page 28: Complete Sprayer Parts List - Hi-Boy 28
COMPLETE SPRAYER - HI BOY FIG. 22 25 26 27 See pg.22 Fig. 17 41,42, 43,44 See pg. 23 Fig 19 14, 14a 35 34... - Page 29 FIGURE 22 PARTS LIST ITEM PART DESCRIPTION ITEM PART DESCRIPTION 29 175-021 Air Filter , Engine 301-092 Shield - rear 30 301-239 Frame Weldment, Gas 301-189 Shield - front 301-105 Hook 31 301-149 Spacer 32 163-016 Spacer (2) 100-360 Screw (2) 33 301-165 Wheel (2) 100-312...
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Page 30: Power Unit Assembly - Lo-Boy
POWER UNIT ASSEMBLY - LO-BOY FIG. 23 24 23 28 27 1 1 1 10 11 12 13 See Page 16 See Page 16 Fig. 11 See Page 30 Fig. 25 FIG. 23 PARTS LIST, POWER UNIT Item No. Item No. Part No. -
Page 31: Frame Assembly -Lo-Boy
FRAME ASSEMBLY - LO-BOY FIG. 24 FIG. 24 PARTS LIST, FRAME ASSLY, 301-515 ITEM # PART NO. DESCRIPTION 301-510 Frame Weldment 188-367 Axle 5/8 x 21.81" 113-031 Spacer 5/8" ID x 1" 301-165 Wheel (2) 13x500-6 143-029 Set Collar (2) 5/8" 100-317 Centerlock Nut (2) 5/16-18 163-008A... -
Page 32: Accessories
100-009 3/8" Hose Connector "F to G" Gun adapter to attach Graco tips to Airlessco guns. tips to Airlessco guns. ® ® ® For a complete listing of all available accessories see 032-012 the Airlessco Accessories Catalog, Part # 001-357.
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