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Summary of Contents for AIRLESSCO ALLPRO 910E
- Page 1 IRLESS AINT PRAYER ERVICE PERATION ANUAL AIRLESSCO - SL810, 1100, 1500 ALLPRO - 910E & 1110E Form No. 001- 493 JUN07...
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Page 2: Table Of Contents
Troubleshooting - Machine does not start Replacement of Electrical Components SL1500 Prime Valve Airlessco Accessories Manufactured by: AIRLESSCO BY DUROTECH CO. Ship to: 5397 N Commerce Ave., Moorpark, CA 93021Tel: 800-223-8213 Fax: 805-523-1063 www.airlessco.com email: techservices@airlessco.com SUBJECT TO CHANGE WITHOUT NOTICE. -
Page 3: Introduction
2, 3 & 4. READ, LEARN, and FOLLOW the Pressure Relief Procedure on Page 10 of this manual. All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY. NO MODIFICATIONS or alterations of any AIRLESSCO Equipment or part is allowed. -
Page 4: Safety Warnings
SAFETY WARNINGS HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. Handle as you would a loaded firearm. Follow the PRESSURE RELIEF PROCEDURE DO NOT USE HALOGENATED SOLVENTS IN THIS SYSTEM. The prime valve, and most airless guns have aluminum parts and may explode. Cleaning agents, coatings, paints or adhesives may contain halogenated hydrocarbon solvents. - Page 5 SAFETY WARNINGS ALWAYS INSPECT SPRAYING AREA HOSES • Tighten all of the fluid connections securely before each • Keep the spraying area free from obstructions. use. High pressure fluid can dislodge a loose coupling or • Make sure the spraying area has good ventilation allow high pressure spray to be emitted from the coupling to safely remove vapors and mists.
- Page 6 SAFETY WARNINGS UL RECOMMENDATION FOR MINIMUM GAUGE EXTENSION CORD AMPERAGE VOLTAGE LENGTH OF CORD IN FEET RATING RANGE 5 - 6 6 - 8 8 - 10 10 - 12 • ALWAYS use approved high pressure fittings and Always Follow Recommended Pressure replacement parts.
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Page 7: Flushing
FLUSHING 4. Changing from oil-base to 1. New Sprayer water-base paint. Your sprayer was factory tested in an oil Flush with mineral spirits, followed by solution which was left in the pump. Before soapy water, then a clean water flush. using oil-base paint, flush with mineral spirits only. -
Page 8: How To Flush
HOW TO FLUSH FIG. 1 FIG. 3 ENGAGE GUN REMOVE SAFETY LATCH SPRAY (LOCK GUN) as per gun instruc- tion manual. metal pail FIG. 2 Pressure Control Knob: used to adjust pres- sure only. Turn clockwise to increase pressure and counterclockwise to decrease pressure. On/Off Switch 35 AMP Circuit Breaker Prime/Pressure Relief Valve (Prime/PR Valve) -
Page 9: Setting Up
2. Fill the packing nut/wet cup with the sprayer and system components and the 5 drops of Airlessco Throat Seal object being sprayed, as instructed in the safety warning section of this manual. Oil (TSO). See (Figure 4). -
Page 10: Starting Up
STARTING UP 1. Learn the functions of the controls. 3. Starting the sprayer a. Prime/PR Valve must be "OPEN" in the priming PRIME/PRESSURE (PR) RELIEF position. VALVE is used to prime pump and to relieve b. When you have ensured that the gun safety latch is pressure from gun, hose and tip. - Page 11 Check the spray pattern. The tip size and angle determines the pattern width and flow rate. WARNING Be sure to relieve pressure in the pump after filling with Airlessco Pump Conditioner. WARNING 5. When Shutting off the Sprayer Follow the "Pressure Relief Procedure".
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Page 12: Pressure Relief Procedure
Service Center. DAILY MAINTENANCE 1. Keep the displacement pump packing nut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO helps protect the rod and the packings. 2. Inspect the packing nut daily. Your pump has a patented Triple Life Packing System. Packing life will be extended a minimum of three times if the following "Packing Adjustment"... -
Page 13: Spray Gun Operation
SPRAY GUN OPERATION SPRAY GUN Attach spray gun to airless unit and tighten fit- tings securely. Set the gun safety latch. (Also may be called gun safety lock, or trigger lock) * The gun safety latch should always be set when the gun is not being triggered. -
Page 14: Troubleshooting
AIRLESS SPRAY TROUBLESHOOTING Problem Cause Correction Coarse Spray, Spotty Pattern Pressure setting low Increase pressure setting Irratic spray gun/hand motion Use a steady, parallel pass Excessive Overspray (Fogging) Pressure setting high Reduce pressure setting Paint over thinned/reduced/cut Use less thinner/water/reducer Spray Pattern Excessively Wide Incorrect fan width selection Select narrower fan width tip*... -
Page 15: Spray Tip Selection
TIP SELECTION GUIDE Spray tip selection is based on paint viscosity, Spray tip size is based on how many gallons of paint paint type, & job needs. For light viscosities (thin per minute can be sprayed through the tip. Do not use paints), use a smaller tip;... -
Page 16: Regular Maintenance
REGULAR MAINTENANCE 1. Always stop the pump at the bottom of its' stroke when you take a break at the end of the day. This helps keep material from drying on the rod and damaging the packings. 2. Keep the displacement pump packing nut/wet with five drops of TSO at all times. The TSO helps protect the packings and rod. -
Page 17: Field Troubleshooting
FIELD TROUBLESHOOTING PROBLEM CAUSE SOLUTION Unit doesn't prime. Airleak due to: 1. Loose Suction Nut 1. Tighten Suction Nut 2. Worn O-Rings 2. Replace O-Rings (106-018 & 106- 017) on inlet valve. Stuck or Fouled Balls Service inlet and outlet valves. Prime/Pressure Relief Clean or replace Prime Valve (100-180). -
Page 18: Servicing Fluid Pump
SERVICING FLUID PUMP Note: Check everything in the Troubleshooting Chart before disassembling the sprayer. FLUID PUMP DISCONNECT 1. Flush out the material you are spraying, if possible. 2. Follow the Pressure Relief Procedure on page 10. Stop the pump in the middle of down stroke. 3. -
Page 19: Servicing Suction Nut & Outlet Valve
SERVICING SUCTION NUT & OUTLET VALVE SUCTION VALVE ( SEE FIG. 7 & 10 FIG. 7 1. Using the rod collar tool (189-211), unscrew the suction nut (187- 018), containing suction seat support (187-017), off of the fluid body 187-330-99 (187-313). -
Page 20: Packing Replacement
PACKING REPLACEMENT Replacement Instructions: REFER TO FIGURE 13 * Note: If the old packing had a metal gland for Remove the Fluid Pump (187-058), discard & replace with a new plastic 1. Flush out the material you are spraying, one from the packing kit. if possible. - Page 21 PACKING REPLACEMENT (Continued) 8. Take the three Belleville Springs (187-031) and slide over the top of the piston in the following order: FIG. 9 * First spring, curve facing down * Second spring, curve facing up * Third spring, curve facing down 9.
- Page 22 PACKING REPLACEMENT (Continued) FLUID PUMP REINSTALL 1. Loosen the packing nut and extend piston rod to fully up 6. Tighten the packing nut clockwise until resistance against position. Slip sleeve (187-047) over the piston rod. the packings can be felt. Turn it one full turn more. 2.
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Page 23: Manifold Filter, Paint System
MANIFOLD FILTER - PN 111-200-99 FIG. 11 FIGURE 11 PARTS LIST ITEM # PART # DESCRIPTION 111-200-99 Filter Ass'y 111-202 Base 301-356 Spring 106-007 O-Ring 111-204 Filter 60 Mesh 111-203 Support 111-201 Base 100-159 Swivel 100-129 Plug 3/8" (2) 100-028 Plug 1/4"... -
Page 24: Sl1500 Pump Parts Diagram
SL1500 Pump Parts Diagram... -
Page 25: Sl1500 Pump Parts List
SL1500 Pump, Part # 187-411 Parts List SL1500 Pump Repair Kits Packing Major Item # Part # Description PART # DESCRIPTION 187-095 Cylinder, Pump 301-443 Packing Kit 187-087 Retainer for 1” Ball 301-444 Major Repair Kit 187-313 Pump Body 187-411 Replacement Pump 187-086 Seat, TC... -
Page 26: Complete Sprayer
COMPLETE SPRAYER FIG. 13 12,13 36,37,38, 39,40,41 34,35... -
Page 27: Complete Sprayer Parts List
Suction Tube (1500) 113-056 Axle 331-168 Power Cord REPLACEMENT LABEL KITS SL1500 LABELS PART # LABEL KIT PART # LABEL 301-430 AIRLESSCO SL810 101-281 SL1500 Decal, Left 301-435 ALLPRO (910E) 101-283 SL1500 Decal, Right 301-431 AIRLESSCO SL1100 101-232 Decal, Center Stripe 301-436... -
Page 28: Replacement And Belt Adjustment
PRESSURE CONTOL ASS'Y CALIBRATION NOTE: Anytime a sensor, pressure control assembly or both are replaced, the these calibrations must be performed. 1. ZERO CALIBRATION 1. Place prime/pressure relief valve in the prime (open) position. 2. Set the pressure control knob to the minimum setting (CCW). 3. -
Page 29: Pressure Control Assembley Calibration
PRESSURE CONTROL ASS'Y CALIBRATION 4. PHASE LIMIT CALIBRATION Formerly known as the Low Voltage or Master Voltage Calibration 1. Attach a 50', 1/4" airless hose, airless gun with .017 tip and a 5000 psi glycerin filled pressure gauge to the pump. 2. - Page 30 REPLACEMENT OF BELT/BELT ADJUSTMENT FIG. 14 NOTE: The Cog Belt System does not require alignment. When upper sheave is placed on motor shaft it is pushed on until a positive stop is reached. The set screws (Fig. 13, Item 115-041) are then loctited.
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Page 31: Electrical System
ELECTRICAL SYSTEM - 110 Volt FIG. 17 BLACK & WHITE A2 A1 INHIBIT S1 S2 LCD ZERO PRESSURE LCD SET ON-SL PHASE LIMIT SENSOR DISPLAY P-ZR ZERO POWER LIGHT LIGHT (Red) (Yellow) ITEM # PART # DESCRIPTION Electrical Cord -110 Volt 331-168 Strain Relief 331-185... -
Page 32: Troubleshooting - Machine Does Not Start
TROUBLESHOOTING - Machine does not start CAUSE STEPS (SEE FIGURE 17) STEP 1: After making sure that the machine is plugged into the wall, verify that the Control Settings on-off switch is in the ON position and that the pressure control knob is turned all the way to the right (clockwise for maximum pressure). -
Page 33: Replacement Of Electrical Components
REPLACEMENT OF ELECTRICAL COMPONENTS WARNING: Always unplug the electrical cord before servicing machine! NOTE Anytime the pressure control assembly, sensor, or both are replaced, perform the calibrations. PRESSURE CONTROL ASSEMBLY (Electrical Control Board) 1. Unplug machine's power cord. 2. Remove eight screws (Fig. 13, Item 33 ) and lower the pressure control assembly. 3. - Page 34 REPLACEMENT OF ELECTRICAL COMPONENTS LIQUID CRYSTAL DISPLAY (LCD) 1. Ensure that the power switch is OFF and that the machine is unplugged. 2. Detach the pressure control assembly (Fig. 12, Item 301-318-99) from the frame by unscrewing the eight screws (Fig. 13, Item 111-037). 3.
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Page 35: Sl1500 Prime Valve
SL1500 Prime Valve Assly. - 119-083 115-068 117-046 115-063 115-072 115-303 115-071 115-064 115-065 115-067 115-074 115-012 115-069 115-029 115-073 ITEM NO. PART NUMBER THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DUROTECH CO. IT SHALL NOT BE REPRODUCED, USED OR DISCLOSED TO ANYONE WITHOUT THE PRIOR WRITTEN PREMISSION OF DUROTECH CO. -
Page 36: Airlessco Accessories
100-011 1/4” Hose, 50 Ft. Gun Nut “G” Thread 7/8-14 100-023 3/8” Hose, 50 Ft. 032-011 100-037 1/2” Hose, 50 Ft. 100-010 1/4" Hose Connector 100-009 3/8" Hose Connector "F to G" Gun adapter to attach Graco tips to Airlessco guns. ® 032-012...
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