AIRLESSCO HSS9000 Operating & Parts Manual
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AIRLESSCO HSS9000 Operating & Parts Manual

Airless paint sprayer
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Operation/Repair/Parts
Airless Paint Sprayer
HSS9000, HSS11000
For application of architectural paints and coatings. For professional use only.
HSS9000 Models: 24F577, 16M530, 16M614, 865903
HSS11000 Models: 24F578, 16M615,
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual and in your gun manual. Save all
instructions.
Gun Manual 3A0413
3A1188B
EN
ti16098a

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Summary of Contents for AIRLESSCO HSS9000

  • Page 1 Airless Paint Sprayer 3A1188B HSS9000, HSS11000 For application of architectural paints and coatings. For professional use only. HSS9000 Models: 24F577, 16M530, 16M614, 865903 HSS11000 Models: 24F578, 16M615, 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and in your gun manual.
  • Page 2 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 3 • Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco. • Do not use the hose as a strength member to pull or lift the equipment.
  • Page 4 Warnings WARNING WARNING WARNING WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

  • Page 5: Component Identification

    Component Identification Component Identification ti16099a ti16100a ti16101a NOTE: The valve handle can move both clockwise and counter clockwise and can face different directions. Pressure Control Knob Adjusts pressure. Turn clockwise to increase pressure and counterclockwise to decrease pressure. Prime/Pressure (PR) Relief Valve Open Relieves pressure from gun, hose and tip and primes the unit Position when in the open position.

  • Page 6: Operation

    Operation Operation Pressure Relief Procedure 5. Re-engage gun trigger lock and close Prime/Pres- sure Relief Valve. To reduce risk of injury, follow this pressure relief pro- cedure whenever you see this symbol throughout this manual, Also, perform this procedure whenever you: ti16099a •...

  • Page 7: Prime And Flush Storage Fluid

    Operation Fill the Packing Nut/Wet Cup Oil- or Water-based Materials 1. Fill the Packing Nut/Wet Cup with 5 drops of Air- • When changing from water-based material to oil lessco Throat Seal Oil (TSO). based material, flush with soapy water and then mineral spirits.
  • Page 8 Operation 5. Open the prime valve to the open - “Priming Posi- 12. Disengage the gun trigger lock and squeeze the tion”. This will allow an easy start. trigger. At the same time, slowly turn the pressure control knob clockwise, just enough to move liquid Open (Priming and Pressure Relief) at low pressure.

  • Page 9: Adjusting The Pressure

    Operation 2. Place the pump or suction tube into the material Turn the pressure control knob to desired container. spray pressure. Disengage the gun safety lock and you are 3. Start the sprayer. ready to start spraying. Prime/PR Valve must be “OPEN” in the prim- ing position.
  • Page 10 For longer storage, use Graco or Airlessco Pump ing, then fill the pump and hoses with an oil based Armor. Shut off sprayer, Relieve Pressure, page 6, and solvent such as mineral spirits or Graco or Airlessco make sure prime valve is left open. Pump Armor.

  • Page 11: Other Maintenance

    Maintenance Maintenance • Check pressure drain valve for proper orienta- tion. • Check pressure drain valve for proper opera- tion. The system pressure must be manually relieved to pre- • Check and fill the gas tank. vent the system from starting or spraying accidentally. •...

  • Page 12: Cleaning A Clogged Tip

    Maintenance Servicing the Fluid Pump • Use only BPR6ES (NGK) or W20EPR-U (NIPPON- DENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm) Use spark plug wrench when installing and Fluid Pump Removal removing plug. 1. Relieve Pressure, page 6. Cleaning a Clogged Tip 2.
  • Page 13 Maintenance Disassembly of the Fluid Pump 4. Use a hammer to tap piston rod (8) out of cylinder (15), or flip pump over and tap piston rod against NOTICE work bench. Do not clean or wipe piston valve threads. Cleaning the piston valve threads could destroy the special sealing patch and cause the piston valve to come loose during operation.
  • Page 14 Maintenance Reassembly of the Fluid Pump 7. Remove packing and glands from piston rod. Note orientation for installation. If pin works loose, parts could break off and project through the air, resulting in serious injury or property damage. Make sure pin is properly installed. NOTICE If the pump jam nut loosens during operation, the threads of the bearing housing and drive train will...
  • Page 15 Maintenance Servicing Valve Assemblies Reassembly of the Outlet Valve 1. Mount piston in vise. Disassembly of the Outlet Valve 2. Place ball into piston. 1. Remove Fluid Pump from machine. See Fluid Pump Removal, page 12 3. Install packings, wiper and glands. See Packing Replacement Procedures, page 16.

  • Page 16: Packing Replacement Procedures

    Maintenance Packing Replacement Procedures 1. Soak all Leather Packings in oil for 5-10 minutes 4. Install piston valve (14) to piston rod(8). Torque to before assembly. 55 +/-3 ft-lb (74.57 =/- 4 N-m). 2. Place glands and packing on inverted piston in the following order and orientation.
  • Page 17 Maintenance 8. Install packing nut (3) into cylinder and hand tighten. Carefully slide piston assembly into bottom of sleeve/cylinder assembly until pump rod protrudes out the top and piston packings are totally inside the sleeve. ti8858b NOTICE Never slide piston assembly into top of sleeve as this may damage piston packings.

  • Page 18: Hydraulic Motor Rebuild

    6. Start engine and operate pump for 30 seconds. allows approximately 100 gallons of additional operation Turn engine OFF. Check hydraulic oil level and fill before repacking is required. with Airlessco hydraulic oil. Hydraulic Motor Rebuild Removal 1. Relieve Pressure, page 6.

  • Page 19: Troubleshooting

    Hydraulic fluid too low Shut off sprayer. Add fluid*. Belt worn, broken, or off Replace belt Hydraulic pump not working or Bring sprayer to Airlessco distributor for damaged repair. Dried paint seized paint pump Service pump Hydraulic motor not shifting Set pump valve OFF.
  • Page 20 Fluid supply is low or empty Refill supply container Excessive Hydraulic pump Low hydraulic fluid level Turn sprayer OFF. Add fluid.* noise *Check hydraulic fluid level often. Do not allow it to become too low. Use only Airlessco approved hydraulic fluid. 3A1188B...
  • Page 21 Parts Parts Pump (24E350) Ref. Part Description Qty. 16C204 CYLINDER, PUMP 244975 SLEEVE, CYLINDER 15A303 HOUSING, INTAKE 193395 SEAT, CARBIDE 107098 PACKING, O-RING 107167 BALL, SST 198505 GUIDE, BALL 108822 PACKING, O-RING 160325 PACKING, O-RING 10+ 24E352 ROD, PISTON 11+ 189585 GLAND, PACKING, MALE 12+ 198701 PACKING, VEE 13+ 198718 PACKING, VEE 14+ 15G657 GLAND, FEMALE...

  • Page 22: Hydraulic Pump And Reservoir

    Parts Hydraulic Pump and Reservoir (866205) ti16103b NOTE: Hydraulic Reservoir and Hydraulic System requires 3.5 gallons of Hydraulic Oil #46. The mini- mum Oil Level must be approximately halfway up the Filler Tube. Never below. 3A1188B...
  • Page 23 Parts Ref. Part Description Qty. Ref. Part Description Qty. 867311 FITTING,NIPPLE, HX 3/8 X 3/8 867039 BAFFLE,PLATE 867017 SWIVEL, 3/8 x 38 NPT M 866027 BAFFLE,SEAL 867657 TANK, BOTTOM 867040 BAFFLE,CLAMP 119074 GASKET 866027 BAFFLE,SEAL 867656 TANK TOP 866701 SCREW,FL HEX,1/4-20 x .375 100214 WASHER,LOCK 189505 PLUG,TANK 113467 SCREW,CAP,SOCKET HD...

  • Page 24: Hydraulic Motor

    Parts Hydraulic Motor ti16105b Ref. Part Description Qty. Ref. Part Description Qty. 136217 NUT,JAM,NY-LOC,1/4-20 180*+ 117283 PACKING,O-RING 140047 WASHER,.686x.341 181*+ 155685 PACKING,O-RING 15F911 GUARD,PUMP ROD 183* 288755 TRIP ROD/PISTON 305088 SCRW, SC HD,1/4-20 x2.00 184* 15A726 NUT,JAM 867284 HOSE,HYDR PRESSURE 185* 248991 SLEEVE,HYDR.

  • Page 25: Manifold Filter

    Parts Manifold Filter (866123) Ref. Part Description Qty. 867311 FITTING,NIPPLE HX 3/8 x 3/8 867420 PLUG, 3/8 NPT 867377 O-RING,2-125 867077 BASE,FILTER 867145 COVER,FILTER 867647 SUPPORT,FILTER ELEMENT 867214 FILTER,ELEMENT 301356 SPRING ti16104b Kit,Siphon, 30-55 Gallon (289669) Ref. Part Description Qty. 107098 PACKING, O-RING 108822 PACKING, O-RING 189920 STRAINER...

  • Page 26: Frame Assembly

    Parts Frame Assembly ti16106b 3A1188B...
  • Page 27 WASHER 866344 SLIDE 866370 SPACER 331222 PIN,ROLL,.125 x 1.000 C19209 WASHER,LOCK 866050 CAP 867086 COVER,BELT ASSY FRAME 866321 HOSE,RUBBER, 3” 867236 HSS9000 866780 FRAME,SWING ARM 189507 HSS1000 866262 PIN,LOCK PIVOT 301170 AXLE 867292 LOCK,LATCH 866356 SPACER 113983 RING,RETAINING,EXT 301165 WHEEL,PNEUMATIC...

  • Page 28: Sprayer Assembly

    Parts Sprayer Assembly ti16107b Ref. Part Description Qty. Ref. Part Description Qty. 331342 SCREW,PH PN HD 867155 COVER,PUMP 301522 SPRING,CLIP 74▲ 342402 LABEL,WARNING 116969 NUT,LOCK 342588 LABEL,HYD VALVE CONTROL 866085 CUP 342445 LABEL,CAUTION 865719 PRIME VALVE 248217 DRAIN HOSE (includes 86) 116504 FITTING,TEE 241920 DEFLECTOR...
  • Page 29 Parts Power Unit - HSS 9000 ti16108b Ref. Part Description Qty. 100527 WASHER,PLAIN 867299 FRAME,LIFTING HANDLE 116080 ENGINE,GAS,HONDA 867441 PULLEY 866212 KEY,SQUARE 555516 SCREW,SOC,5/16-18x.31 110837 SCREW,FLANGE,HEX 110838 NUT,LOCK 189524 BELT,V 3A1188B...
  • Page 30 Parts Power Unit - HSS 11000 ti16109b Ref. Part Description Qty. 100527 WASHER,PLAIN 140034 WASHER,.820x.411x.062 100133 WASHER,LOCK,3/8 100307 NUT,HEX 867299 FRAME,LIFTING HANDLE 803900 ENGINE,GAS,HONDA 867441 PULLEY 100454 SCREW,CAP,HEX HD 866358 SPACER 110837 SCREW,FLANGE,HEX 110838 NUT,LOCK 867687 BELT,V 3A1188B...

  • Page 31: Technical Data

    Weight ........

  • Page 32: Airlessco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Airlessco to be defective.

This manual is also suitable for:

Hss11000

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