Table of Contents
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Repair and Parts
SP200, SP300, AllPro Mustang 2400,
Mustang 3100
For portable spray application of architectural paints and coatings. For professional use
only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Related Manuals
3A0994
See page 2 for model information, including maximum working pressure and approvals.
SP200 Model 24F557
Mustang 2400 Model 24F559
Series A, B, C
SP200/Mustang 2400 Model: Use water based or
mineral-spirit type material only. Do not use materials
having flash points lower than 70°F (21°C). This
includes, but is not limited to, acetone, xylene,
toluene, or naptha. For more information about your
material request MSDS from distributor or retailer.
SP300 Model 24F558
Mustang 3100 Model 24F560
Series A
3A0997F
EN
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Table of Contents
Troubleshooting
Related Manuals for AIRLESSCO SP200
Summary of Contents for AIRLESSCO SP200
- Page 1 Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. SP200/Mustang 2400 Model: Use water based or mineral-spirit type material only. Do not use materials having flash points lower than 70°F (21°C). This Related Manuals includes, but is not limited to, acetone, xylene, toluene, or naptha.
- Page 2 NFPA 33 and OSHA requirements for the use of flammable and combustible materials. Dispense Rate gpm Hose Length and Model Name Series (lpm) Diameter Gun Model Maximum Working Pressure SP200 0.24 gpm 1/4 in. x 25 ft A, B, C 200 Series 2800 psi (19 MPa, 193 bar) Mustang 2400 (0.91 lpm) (6.4 mm x 7.5 m)
- Page 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
- Page 4 Use Airlessco conductive or grounded high-pressure airless paint sprayer hoses. • SP200/Mustang 2400 Model: Do not clean with materials having flash points lower than 70° F (21° C). Use water-based material or mineral spirits-type material only. For complete information about your fluid, request the MSDS from the fluid distributor or retailer.
- Page 5 • Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco. • Do not use the hose as a strength member to pull or lift the equipment.
- Page 6 Warnings WARNING WARNING WARNING WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
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Page 7: Installation
Installation Installation Grounding and Electric Fluid supply container: follow local code. Requirements Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity. -
Page 8: Component Identification
Component Identification Component Identification Airless spray gun Sprays fluid. Power switch Turns sprayer ON and OFF. Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump, hose, and spray gun. Pump fluid outlet fitting Threaded connection for paint hose. •... - Page 9 Component Identification Mustang 2 ASM 500 ti15983a 3A0997F...
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Page 10: Operation
Operation Operation Pressure Relief Procedure Follow this Pressure Relief Procedure whenever you See Operation manual 3A0994 for basic information on stop spraying and before cleaning, checking, servicing, sprayer set-up, flushing, and storage. or transporting equipment. Trigger Lock 1. Turn power switch OFF and unplug power cord. -
Page 11: General Repair Information
General Repair Information General Repair Information NOTICE • Do not run sprayer dry for more than 30 seconds. Doing so could damage pump packings. Flammable materials spilled on hot, bare, motor could cause fire or explosion. To reduce risk of burns, •... -
Page 12: Basic Troubleshooting
Basic Troubleshooting Basic Troubleshooting Check everything in this Basic Troubleshooting table before you bring the sprayer to a Graco/Airlessco authorized service center. Problem Cause Solution Power switch is on and sprayer is Pressure is set at zero pressure. Turn pressure control knob clock- plugged in, but motor does not run, wise to increase pressure setting. - Page 13 Easy-Access door, page 8. Unscrew outlet valve with a 3/4 in. socket. Remove and clean assembly. SP200, Mustang 2400: Remove outlet fitting and clean outlet check ball. Suction tube is leaking. Check suction tube for cracks and cuts.
- Page 14 Make sure suction tube clamp is on hose. Replace suction tube if cracked or damaged. Prime/Spray Valve is worn or Take sprayer to Graco/Airlessco obstructed with debris. authorized service center. Pump check ball is stuck. Read Pump does not prime sec- tion in Troubleshooting, page 13.
- Page 15 Basic Troubleshooting Problem Cause Solution Pressure is set at maximum but Spray tip is clogged. Unclog spray tip, see Operation cannot achieve a good spray pat- manual 3A0994. tern. Reversible spray tip is in UNCLOG Rotate arrow-shaped handle on position. spray tip so it points forward on gun.
- Page 16 Basic Troubleshooting Problem Cause Solution Fan pattern varies dramatically Pressure control switch is worn and Take sprayer to Graco/Airlessco while spraying. causing excessive pressure varia- authorized service center. tion. Sprayer does not turn on promptly when resuming spraying. Cannot trigger spray gun.
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Page 17: Advanced Troubleshooting
If paint hardened in sprayer: SP300, Mustang 3100: Replace pump pack- ings. See List of Kits, page 26. SP200, Mustang 2400: Replace complete pump. See List of Kits, page 26. Remove all residue from inlet and outlet valves. Remove motor enclosure and rotate motor fan to Gears are damaged. - Page 18 SP300, Mustang 3100: Replace the fuse with correct fuse kit. See List of Kits, page 26. SP200: The fuse is not replaceable. Replace control board. See List of Kits, page 26. Motor armature shorting.
- Page 19 Advanced Troubleshooting Specific Problem Cause Solution Sprayer Wiring Problems Sprayer power cord damaged. Unplug sprayer power cord. Disconnect black power cord wire at power switch. NOTE: Remove enclosure mounting screws and pull Unplug in-line connection white cord wire. enclosure away from drive Plug in power cord.
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Page 20: General Problem: Circuit Breaker Is Tripping
Advanced Troubleshooting General Problem: Circuit Breaker is Tripping Specific Problem Cause Solution Building circuit breaker opens Sprayer electrical wiring is Repair or replace any damaged wiring or termi- as soon as sprayer is turned pinched or insulation is dam- nals. Securely reconnect wires. aged. -
Page 21: General Problem: Erratic Motor Operation
Advanced Troubleshooting General Problem: Erratic Motor Operation Specific Problem Cause Solution Sprayer quits after running for Building circuit is overloaded. Remove other loads from building circuit or find 5 to 10 minutes another circuit that has less load. See Ground- ing and Electric Requirements, page 7. -
Page 22: General Problem: Excessive Pressure Build Up
Check for leaking around pump. damaged. SP300, Mustang 3100: Replace pump pack- ings. See List of Kits, page 26. SP200, Mustang 2400: Replace complete pump. See List of Kits, page 26. General Problem: Excessive Pressure Build Up Prime/Spray Valve actuates... - Page 23 Motor Diagnostics (SP200, Mustang 2400) Motor Diagnostics (SP200, Mustang 2400) If Motor Diagnostics reveal a damaged motor or if motor 4. Inspect motor windings for evidence of overheating. brushes are shorter than 1/4 in. (6.4 mm) replace the If windings appear burnt and motor smells, replace motor using Motor Kit, page 26.
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Page 24: Pressure Control Switch Diagnostics
Pressure sprayer ground and both pressure control terminals Control Switch Kit, see page 26. SP200 and Mustang in connector. If either pressure control switch lead is 2400 sprayers have different pressure control kits shorted to ground, pressure control switch wires because stall pressure is preset at the factory. -
Page 25: Pump Diagnostics
2. If there is no paint leakage, see Advanced could occur. Troubleshooting, page 17. Pump may not be defective. 1. SP200, Mustang 2400: Replace pump using Pump Replacement (Complete). See List of Kits, page 3A0997F... -
Page 26: List Of Kits
List of Kits Kit Number Models Kit Description 289107 SP200, Mustang 2400, SP300, Mustang 3100 AutoPrime 16E829 SP200, Mustang 2400 (Series A, B, C) Control Board 288705 SP300, Mustang 3100 Control Board 244035 SP200, Mustang 2400, SP300, Mustang 3100 Drain Tube Diffuser... - Page 27 Parts Parts SP200, Model 24F557 and Mustang 2400, Model 24F559 Parts List Ref. Part Description Qty. Ref. Part Description Qty. 195084 TUBE, drain 16D672 KIT, housing cover 197607 TUBE, suction 120724 SCREW 116295 CLAMP, tube 16F554 LABEL, SP200, front 195400...
- Page 28 Parts SP200, Model 24F557 and Mustang 2400, Model 24F559 ti17249a 3A0997F...
- Page 29 Parts SP200, Model 24F557 and Mustang 2400, Model 24F559 ti17264b 3A0997F...
- Page 30 Parts SP300, Model 24F558 and Mustang 3100, 24F560 Parts List Ref. Part Description Qty. Ref. Part Description Qty. 288692 KIT, housing cover, includes 121939 SCREW, mach 8-16 x 5/8 in. 67a, 67b, 67c plastite 15J809 COVER, pump outlet 16H348 SUCTION TUBE 115478 SCREW, mach, 1/4 x 20 x 1.375 288716...
- Page 31 Parts SP300, Model 24F558 and Mustang 3100, 24F560 ti16083a 3A0997F...
- Page 32 Parts SP300, Model 24F558 and Mustang 3100, 24F560 3A0997F...
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Page 33: Wiring Diagrams
Wiring Diagrams Wiring Diagrams SP200, Model 24F557 and Mustang 2400, Model 24F559 Ref 67a Thermal Switch 1 ti11322c 1 When assembling motor to pump housing, make sure Thermal Switch is positioned on top as shown above. 3A0997F... - Page 34 Wiring Diagrams SP300, Model 24F558 and Mustang 3100, 24F560 ti9505a 3A0997F...
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Page 35: Technical Data
Technical Data Technical Data SP200, Mustang 2400 Electrical Power Requirements ....120 Vac, 60 Hz, 15A, 1 phase Working Pressure Range...... - Page 36 Technical Data SP300, Mustang 3100 Electrical Power Requirements ....120 Vac, 60 Hz, 15A, 1 phase Working Pressure Range......0 - 3000 psi (0-21 MPa, 0-207 bar) Generator required .
- Page 37 Notes Notes 3A0997F...
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Page 38: Airlessco Standard Warranty
With the exception of any special, extended, or limited warranty published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Airlessco to be defective.