Bulls Iconic EVO 1 27.5" Manual
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Bulls Iconic EVO 1 27.5" Manual

Bosch
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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
Translation of original operating instructions for BULLS Pedelecs with BOSCH Purion on-board computer
Aminga
EVA 1 27.5", EVA 2 27.5", EVA 3 27.5 ", EVA TR 1 27.5", EVA TR 2 27.5"
Cop per h ead
EVO 1 27.5", EVO 1 2 9", EVO 1 St reet 27 .5", EVO 1 Stre et 2 9", EVO 1 XXL 27.5", EVO 1 XXL 29 ", EVO 2 27.5 ", EVO 2 29",
EVO 2 Stre et 27.5", EVO 2 XXL 27.5", EVO 2 XXL 29", EVO 2 XXL Stre et 2 7.5 ", EVO AM 1
Cross
Flyer EVO, Mover EVO 1
Iconic
EVO 1 27.5", EVO 1 2 9"
Lan d sca pe EVO
LT
CX 27.5", CX 29", EVO CX 27.5", EVO CX 29", Per for man ce 2 7.5", Performance 29 "
So ni c
EVA 1, EVA TR 1 , EVA TR 2, EVO 1 27 .5", EVO 1 29", EVO AM 1, EVO AM 2 Carbon, EVO EN 1, EVO EN 2, EVO TR1 29",
EVO TR2 Carb on 29", EVO XS
Urban EVO 12
22-15-1054, 22-15-1055, 22-15-1058, 22-15-1066...22-15-1068, 22-15-1081...22-15-1083, 22-15-1084...22-15-1086, 22-15-4004, 22-15-4006,
22-18-0006...22-18-0012, 22-18-0020, 22-18-0024, 22-18-0070...22-18-0080, 22-18-2009, 22-18-3001...22-18-3009, 22-18-3013,
22-18-5001...22-18-5004, 22-18-5010, 22-18-5015, 22-18-5017, 22-18-5025, 22-18-5027, 22-18-5029, 22-18-5031, 22-18-5032, 22-19-3001,
22-19-3002
MY22B01 - 22_ 1.0_27. 08.2021
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  • Page 1 L K K K K K W A A Translation of original operating instructions for BULLS Pedelecs with BOSCH Purion on-board computer Aminga EVA 1 27.5", EVA 2 27.5", EVA 3 27.5 ", EVA TR 1 27.5", EVA TR 2 27.5"...

  • Page 2: Table Of Contents

    Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Type number and model Frame number Identifying the operating instructions Aim of the operating instructions Safety Residual risks 2.1.1 Risk of fire and explosion 2.1.1.1 Rechargeable battery 2.1.1.2...

  • Page 3: Aminga Eva

    Contents 3.3.2 Chassis 3.3.2.1 Frame 3.3.2.2 Steering system 3.3.2.3 Steering headset 3.3.2.4 Stem 3.3.2.5 Handlebars 3.3.2.6 Fork 3.3.3 Suspension 3.3.3.1 Rigid fork 3.3.3.2 Suspension fork 3.3.3.3 Rear frame damper 3.3.3.4 Suntour rear frame damper 3.3.3.5 RockShox rear frame damper 3.3.4 Wheel 3.3.4.1 Tyres...
  • Page 4 Contents 3.6.3 Bicycle lighting 3.6.4 BOSCH Purion on-board computer 3.6.5 Motor 3.6.5.1 BOSCH Active Line 3.6.5.2 BOSCH Active Line Plus 3.6.5.3 BOSCH Performance Line 3.6.5.4 BOSCH Performance Line CX 3.6.6 Rechargeable battery 3.6.6.1 BOSCH PowerPack 400 3.6.6.2 BOSCH PowerPack 500 3.6.6.3 BOSCH PowerTube 400 3.6.6.4...
  • Page 5 Contents Tips for a greater range Error message 6.3.1 On-board computer 6.3.2 Rechargeable battery Instruction and customer service Adjusting the pedelec 6.5.1 Preparing 6.5.2 Pedelec adjustment procedure 6.5.3 Determining the sitting position 6.5.4 Adjusting the saddle 6.5.4.1 Straightening the saddle 6.5.4.2 Adjusting the saddle height 6.5.4.3...
  • Page 6 Contents 6.5.15.1 Adjusting the Suntour compression adjuster 6.5.15.2 Adjusting the RockShox compression adjuster 6.5.15.3 Adjusting the RockShox threshold 6.5.16 Lighting 6.5.16.1 Adjusting the lights 6.5.17 On-board computer 6.5.17.1 Changing the tachometer unit 6.5.17.2 Adjust display screen brightness 6.5.17.3 Displaying versions and type numbers Accessories 6.6.1 Child seat...
  • Page 7 Contents 6.18.7.3 Resetting the range 6.18.8 Replacing the battery 6.18.9 Using the USB port 6.19 Brake 6.19.1 Using the brake lever 6.20 Suspension and damping 6.20.1 Adjusting the Suntour compression adjuster 6.20.1.1 Adjusting the RockShox compression adjuster 6.21 Gear shift 6.21.1 Using the derailleur gears 6.22...
  • Page 8 Contents 7.3.18 Chain 7.3.18.1 Chain with all-round chain guard Servicing 7.4.1 Frame 7.4.2 Fork 7.4.3 Pannier rack 7.4.4 Mudguard 7.4.5 Servicing the kickstand 7.4.6 Stem 7.4.7 Handlebars 7.4.8 Handle 7.4.8.1 Rubber handles 7.4.8.2 Leather handle 7.4.9 Seat post 7.4.9.1 Suspension seat post 7.4.9.2 Carbon seat post 7.4.10...
  • Page 9 Contents 7.5.11.1 ROHLOFF hub 7.5.12 Bowden-cable-operated gear shift, single-cable 7.5.13 Bowden-cable-operated gear shift, dual-cable 7.5.14 Bowden-cable-operated twist grip, dual-cable 7.5.15 Checking kickstand stability Maintenance Initial inspection Maintenance Component-specific maintenance tasks Carry out initial inspection Maintenance instructions 8.5.1 Servicing the frame 8.5.1.1 Servicing the carbon frame 8.5.2...
  • Page 10 Contents 9.1.11.3 Suspension too soft on inclines 9.1.11.4 Excessively hard damping on bumps Repair 9.2.1 Original parts and lubricants 9.2.2 Replacing the lighting 9.2.3 Setting the front light 9.2.4 Checking tyre clearance Recycling and disposal 10.1 Removal of waste guidelines Documents 11.1 Assembly report...
  • Page 11 About these operating instructions Thank you for your trust! Copyright BULLS pedelecs are premium quality vehicles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product.

  • Page 12: About These Operating Instructions

    About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and ZEG Zweirad-Einkaufs-Genossenschaft eG actions. You will find three warnings in the Longericher Strasse 2 operating instructions: 50739 Köln, Germany Tel.: +49 221 17959 0 WARNING Fax: +49 221 1795931...

  • Page 13: Type Number And Model

    About these operating instructions ype number and model These operating instructions are an integral part of Type no. Model Pedelec type pedelecs with the type numbers: 22-18-0077 Aminga EVA 2 27.5" Mountain bike Type no. Model Pedelec type 22-18-0078 Aminga EVA 2 27.5" Mountain bike 22-15-1054 Iconic EVO 1 27.5"...

  • Page 14: Frame Number

    About these operating instructions Frame number Each frame has an individual frame number stamped on it (see Figure 2). The frame number can be used to associate the pedelec with the owner. The frame number is the most important identifier for verifying ownership. Identifying the operating instructions The operating instructions identification number is...

  • Page 15: Aim Of The Operating Instructions

    About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.

  • Page 16: Safety

    Safety Safety Residual risks 2.1.1 Risk of fire and explosion Chargers with excessive voltage damage 2.1.1.1 Rechargeable battery batteries. This may cause a fire or an explosion. The safety electronics may fail if the batteries are damaged or faulty. The residual voltage can ...

  • Page 17: Electric Shock

    Safety 2.1.2 Electric shock 2.1.3.3 Incorrect component The wheels are designed exclusively for use with 2.1.2.1 Damage rim brakes or disc brakes. The wheel may break if Damaged chargers, cables and plug connectors an incorrect brake is used. This will cause a crash increase the risk of electric shock.

  • Page 18: Toxic Substances

    Safety Toxic substances Requirements for riders 2.2.1 Brake fluid The rider must have the required mental capacity and physical and motor skills to ride on public Brake fluid may leak out after an accident or due roads. A minimum age of 14 years is to material fatigue.

  • Page 19: Safety Markings And Safety Instructions

    Safety Safety markings and safety What to do in an emergency instructions 2.8.1 Dangerous situation in road traffic The pedelec and battery nameplates contain  In the event of any hazards or dangers in road these safety markings and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.

  • Page 20: Battery Vapours Emitted

    Safety 2.8.4 Battery fire After swallowing  Rinse out mouth with water. Never induce The safety electronics may fail if the battery is vomiting. Risk of aspiration. damaged or faulty. The residual voltage can cause a short circuit. The battery may self-ignite ...

  • Page 21: Lubricant Leaking From The Eightpins Suspension Seat Post

    Safety 2.8.7 Lubricant leaking from the eightpins suspension seat post  Avoid contact with skin and eyes. Wear nitrile gloves to protect yourself.  Never inhale vapours. Ensure sufficient ventilation.  Immediately remove any clothing items contaminated with lubricants. If swallowed ...

  • Page 22: Description

    Description Description Proper use All check lists and instructions for actions in these regulations for the prevention of accidents and operating instructions must be met. Approved environmental protection in the respective country accessories can be installed by specialist staff. of use must be adhered to. Use the pedelec when it is in perfect, proper The rechargeable batteries are designed to working order only.

  • Page 23: Improper Use

    Description 3.1.1 Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...

  • Page 24: Permitted Total Weight (Ptw)

    Description 3.1.2 Permitted total weight (PTW) The pedelec may only be loaded to its maximum Type no. Model PTW [kg] permitted total weight (PTW). 22-18-0078 Aminga EVA 2 27.5" The maximum permitted total weight is 22-18-0079 Aminga EVA 2 27.5" •...

  • Page 25: Environmental Requirements

    Description 3.1.3 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -5 °C and over +40 °C must range between -5 °C and +40 °C. The electric be avoided. drive system is limited in its performance outside You must also keep within the following this temperature range.
  • Page 26 Description The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles young adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.

  • Page 27: Nameplate

    Description Nameplate The nameplate is situated on the frame. The Figure 2 . The nameplate contains thirteen pieces precise position of the nameplate is shown in of information. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 22-17-1017 EPAC nach EN 15194...

  • Page 28: Components

    Description Components 3.3.1 Overview 20 21 Figure 2: Pedelec from right; BULLS Aminga EVA TR 1 used as example 18 19 20 21 Figure 3: Pedelec viewed from right; BULLS ICONIC EVO 1 used as example Front wheel Rear light...

  • Page 29: Chassis

    Description 3.3.2 Chassis The chassis comprises two components: • Frame and • steering system. 3.3.2.1 Frame The frame absorbs all forces which act on the pedelec from body weight, pedalling and the ground. The frame also acts as a carrier for most components.

  • Page 30: Handlebars

    Description 3.3.2.5 Handlebars 3.3.2.6 Fork The stem and handlebars are attached to the top The pedelec is steered using the handlebars. The end of the fork steerer. The axle is fastened to the handlebars are used to support the upper body fork ends.

  • Page 31: Suspension

    Description 3.3.3 Suspension Both forks and suspension forks are fitted in this model series. 3.3.3.1 Rigid fork Rigid forks do not feature suspension. They transfer the used muscle and motor power to the road to optimum effect. Pedelecs with rigid forks consume less energy on steep roads and have a greater range than pedelecs with suspension.
  • Page 32 Description Negative deflection (sag) The negative deflection (sag) is the percentage of optimally adjusted. The wheel stays in contact total deflection that is compressed by body with the ground when passing over bumps (blue weight, including equipment (such as a line).
  • Page 33 Description Rebound damping Only applies to pedelecs with this equipment Rebound damping defines the speed at which the Rebound damping needs to be increased to suspension rebounds after being loaded. achieve an optimal setting if the air pressure or Rebound damping controls the suspension fork spring stiffness are increased.
  • Page 34 Description Steel suspension fork structure Air suspension fork structure The stem and the handlebars are fastened to the Depending on the model, the air suspension fork has either fork steerer. The wheel is fastened to the axle. • an air suspension assembly group (orange) and/ •...

  • Page 35: Rear Frame Damper

    Overview 3.3.3.3 Rear frame damper A rear frame damper is primarily fitted to mountain The rear frame damper rebounds at a controlled bikes and helps to protect the pedelec and rider speed if it is optimally adjusted. The rear wheel against impacts and vibrations caused by uneven does not bounce off rough surfaces or the ground;...
  • Page 36 Overview When optimally adjusted, the rear frame damper The saddle rises slightly when absorbing a bump deflects quickly and unhindered when the bike hits (green line). bumps and absorbs a bump. Traction is retained (blue line). Figure 18: Optimum rear frame damper ride performance over bumps MY22B01 - 22_1.0_27.08.2021...

  • Page 37: Suntour Rear Frame Damper

    Description 3.3.3.4 Suntour rear frame damper The rear frame damper features air suspension, a compression damper and a rebound damper. Figure 19: Example showing Suntour rear frame damper Air chamber Rebound lever (rebound setting) Air valve Lockout lever Total damper length Negative deflection in the rear frame damper Damper unit O-ring...

  • Page 38: Rockshox Rear Frame Damper

    Description 3.3.3.5 RockShox rear frame damper The rear frame damper features air suspension, a compression damper and a rebound damper. Figure 20: Monarch RL as an example Threshold lever Rebound damper adjuster Air valve O-ring Scale MY22B01 - 22_1.0_27.08.2021...
  • Page 39 Description Rebound damping for rear frame damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled position when the next bump is absorbed. The speed if it is optimally adjusted. The rear wheel suspension motion is predictable and controlled. does not bounce off rough surfaces or the ground;...

  • Page 40: Wheel

    Description 3.3.4 Wheel If a tyre with a deep tread is used on asphalt, this may make an unpleasant noise when the brakes are used In such a case, the specialist dealer needs to replace the tyre with a new one with a shallow tread.

  • Page 41: Spoke

    Description The pedelec has either: Schrader valve • a conventional valve The Schrader valve can be pumped at filling • a Presta valve or stations. Older and easy bicycle pumps are • a Schrader valve. unsuitable for filling tyres via a Schrader valve. Dunlop valve The Dunlop valve, also known as a conventional valve, is the valve in most widespread use.

  • Page 42: Braking System

    Description 3.3.5 Braking system A pedelec's brake system is primarily operated 3.3.5.2 Hydraulic brake using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers •...

  • Page 43: Disc Brake

    Description 3.3.5.3 Disc brake Figure 30: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is screwed permanently to the wheel hub.

  • Page 44: Seat Post

    Description 3.3.6 Seat post Seat posts are not designed to fasten the saddle Patent saddle posts are fastened into the seat but also to adjust exactly to the optimum sitting tube with either a quick release or a screwable position. The seat post can: clamp.

  • Page 45: Mechanical Drive System

    Description 3.3.7 Mechanical drive system The pedelec is driven by muscle power, just like a 3.3.7.1 Chain drive layout bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.

  • Page 46: Electric Drive System

    Description 3.3.8 Electric drive system The pedelec has an electric drive system in The pedelec does not have a separate emergency addition to a mechanical one. shut-off button. In the event of an emergency, the motor can be stopped by removing the on-board computer.

  • Page 47: Frame Battery

    Description Battery performance is reduced when the 3.3.8.4 Pannier rack battery temperature drops since this increases electrical Three different types of pannier rack batteries can resistance. As a result, you can expect the range be fitted: to be shorter than normal in winter. We recommend using thermal protection sleeves when riding longer distances in the cold.

  • Page 48: Integrated Battery

    Description 3.3.9 Lighting 3.3.8.5 Integrated battery Four different types of pannier rack batteries can When the riding light is activated, the front light be fitted: and the rear light are switched on together. PowerTube PowerTube PowerTube PowerTube (vertical and horizontal) Figure 41: Overview of integrated battery Figure 42: Integrated battery in detail Battery key...

  • Page 49: On-Board Computer

    Overview 3.3.10 On-board computer The pedelec has a BOSCH Purion on-board computer. The on-board computer controls the drive system and shows the journey data on the display screen. The battery powers the on-board computer. The on-board computer also has two internal non- rechargeable coin cells.

  • Page 50: Description Of Controls And Screens

    Overview Description of controls and screens 3.4.1 Handlebars Figure 44: Detailed view of handlebars from sitting position, example Rear wheel hand brake On-board computer Bell Lockout Headlight Shifter Front wheel hand brake MY22B01 - 22_1.0_27.08.2021...

  • Page 51: On-Board Computer

    Overview On-board computer The on-board computer is operated using four 3.5.1 Display buttons on its casing. The display has nine on-screen indicators: L L K L K K K K K K K K W W A W W W W W W A A Figure 45: BOSCH Purion on-board computer layout Figure 46: Display overview Indicator for km/h or mph (see Section...

  • Page 52: Information Display

    Overview 3.5.1.3 Information display 3.5.1.5 Riding light symbol The display shows one of three types of The riding light symbol is shown when the information. The displayed information can be riding light is on. changed. 3.5.1.6 Maintenance indicator Display Function Indicates that maintenance is required.

  • Page 53: Gear Shift

    Description 3.5.3 Gear shift 3.5.3.1 SHIMANO derailleur gears Only applies to vehicles with this equipment The gear shift is on the right of the handlebars. SHIMANO SL-M3100 gear shift The gear shift has one or two shifters. SHIMANO SL-M315 gear shift Figure 48: Example of SHIMANO SL-M3100 Shifter A Shifter B (optional)

  • Page 54: Hand Brake

    Description 3.5.4 Hand brake There is a hand brake on the left and right of the handlebars. Figure 49: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example • The left-hand brake controls the front wheel brake.

  • Page 55: Battery Level Indicator (Battery)

    Description 3.5.5 Battery level indicator (battery) Each battery has its own level indicator: 3.5.5.1 Battery level indicator (battery) The five green LEDs on the battery level indicator show the charge level when the battery is switched on. Each LED represents 20% of battery capacity. LED 1,2,3,4,5 Battery level 100…80%...

  • Page 56: Technical Data

    Description Technical data 3.6.1 Pedelec 3.6.5 Motor 3.6.5.1 BOSCH Active Line Power output/system 250 W (0.25 kW) Shut-off speed 25 km/h Maximum continuous power 250 W Table 16: Pedelec technical data Max. torque 40 Nm Nominal voltage 36 V DC 3.6.2 Emissions Protection class...

  • Page 57: Bosch Performance Line Cx

    Description 3.6.5.4 BOSCH Performance Line CX 3.6.6.3 BOSCH PowerTube 400 Maximum continuous power 250 W Nominal voltage 36 V Max. torque 85 Nm Nominal capacity 11 Ah Nominal voltage 36 V DC Energy 400 Wh Protection class IP54 Weight 2.9 kg Weight 3 kg Protection class...

  • Page 58: Tightening Torques

    Description 3.6.7 Tightening torques Model Tightening torque Screw On-board computer SC-E5003 Attachment screw 0.8 Nm 3 mm hex bit Shifter SHIMANO DEORE SL-M4100 Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE SL-M5100 Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE SL-M6100 Attachment screw 3 Nm...
  • Page 59 Description eightpins H01 Seat post axle 8 Nm 6 mm hex bit Slipper clutch 18 Nm 3 mm hex bit Valve cap 0.5 Nm 5 mm hex bit Postpin axle 8 Nm 5 mm hex bit Rear clamping screw (saddle) 8 Nm 3 mm hex bit M5 attachment screw for outer sleeve...

  • Page 60: Transporting And Storing

    Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transport 22-15-4004 22-15-4006 22-15-1054 22-18-0006 22-15-1055 22-18-0007 22-15-1058 22-18-0008 22-15-1068 22-18-0009 22-15-1081 22-18-0010 22-15-1084 22-18-0011 22-15-1085 22-18-0012 22-15-1086 Table 30: Type number, model and pedelec type 22-18-0020 Table 30: Type number, model and pedelec type MY22B01 - 22_1.0_27.08.2021...
  • Page 61 Transporting and storing 22-18-0024 22-18-0078 22-18-0070 22-18-0079 22-18-0071 22-18-0080 22-18-0072 22-18-3001 22-18-0073 22-18-3002 22-18-0074 22-18-3003 22-18-3004 22-18-0075 22-18-3005 22-18-0076 22-18-3006 22-18-0077 Table 30: Type number, model and pedelec type 22-18-3007 Table 30: Type number, model and pedelec type MY22B01 - 22_1.0_27.08.2021...

  • Page 62: Designated Handles, Lifting Points

    Transporting and storing 22-18-5029 22-18-3008 22-18-5031 22-18-3009 22-18-3013 22-18-5032 22-18-5002 22-19-3001 22-19-3002 22-18-5003 22-26-1001 22-26-1002 Table 30: Type number, model and pedelec type 22-18-5004 * Vehicle weight without battery # Not yet available when the instructions were produced Designated handles, lifting points 22-18-5010 The box does not have any handles.

  • Page 63: Transportation

    Transporting and storing Transportation 4.3.2 Transporting the pedelec Bicycle rack systems which use the handlebars or CAUTION frame to hold the pedelec in an upside-down position exert inadmissible forces on its components during transportation. This can cause Crash caused by unintentional activation the supporting parts to break.

  • Page 64: Storing

    Transporting and storing Storing  Store pedelec, on-board computer, battery and 4.4.1.1 Preparing a break in operation charger in a clean, dry place where they are  Remove the rechargeable battery from the protected from sunlight. Do not store outdoors pedelec.

  • Page 65: Assembly 5.1 Unpacking

    Assembly Assembly Scope of delivery WARNING  1 pre-assembled pedelec  1 front wheel Risk of eye injury Problems may arise if components are set  2 pedals incorrectly. They may cause serious injuries to  2 quick releases (optional) the face.

  • Page 66: Commissioning

    Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...

  • Page 67: Preparing The Battery

    Assembly 5.3.2 Preparing the battery 5.3.2.1 Retrofitting the PowerTube adapter Only applies to pedelecs with this equipment A PowerTube Adapter 400 or 500 needs to be 3 Use a ratchet to remove the two 4 mm hexagon retrofitted to use a BOSCH PowerTube 625 screws in the PowerTube adapter.
  • Page 68 Assembly 6 Use a TORX® T25 wrench to fasten the screws into the battery mount. Figure 60: Fastening the battery mount MY22B01 - 22_1.0_27.08.2021...

  • Page 69: Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)

    Assembly 5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach the upper interface (lock side) from the 3 Press to push the battery cover onto the BOSCH PowerTube 625 battery with a TORX® battery.

  • Page 70: Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)

    Assembly 5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach the upper interface (lock side) from the 3 Screw the battery mounting plate onto the BOSCH PowerTube 625 battery with a TORX® PowerTube extension with original BOSCH T20 wrench.

  • Page 71: Preparing The Wheel

    Assembly 5.3.3 Preparing the wheel There is an arrow on the sides of the tyres with the inscription ROTATION to show the direction of rotation. The inscription says DRIVE on older tyres. The rotation direction arrow indicates the recommended direction of rotation. On road tyres, the direction of rotation is mainly for optical reasons.

  • Page 72: Installing The Wheel In The Suntour Fork

    Assembly 5.3.4 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.4.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this equipment 4 Insert the securing screw on the non-drive side. ...

  • Page 73: Mm Cross Axle

    Assembly 5.3.4.2 20 mm cross axle Only applies to Suntour forks with this equipment 2 Tighten the cross axle with the red handle. CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
  • Page 74 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 78: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.

  • Page 75: Q-Loc Quick Release

    Assembly 5.3.4.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.

  • Page 76: Preparing The Rockshox Reverb Axs Seat Post

    Assembly 5.3.5 Preparing the RockShox Reverb AXS seat post Only applies to pedelecs with this equipment 5.3.5.1 Recharging the SRAM battery 1 Keep AXS button on the seat post held down. 1 Remove battery cover from battery.  The green LED will flash slowly. 2 Do not dispose of battery cover.

  • Page 77: Preparing The Limotec Seat Post

    Assembly 5.3.6 Preparing the LIMOTEC seat post Only applies to pedelecs with this equipment 1 Use the seat height formula to calculate the optimum seat post height for the length of rider's leg: Seat height (SH) = inner leg length (I) × 0.9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tightened in the frame up to the remote control to the...

  • Page 78: Fitting The Pedals

    Assembly 5.3.7 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.

  • Page 79: Checking The Stem And Handlebars

    Assembly 5.3.8 Checking the stem and handlebars 5.3.8.1 Checking the connections 5.3.8.3 Checking the headset backlash 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.

  • Page 80: Operation

    Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and fatalities caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
  • Page 81 Operation CAUTION CAUTION Crash caused by material fatigue Crash caused by soiling Intensive use can cause material fatigue. A Heavy soiling can impair pedelec functions, such component may suddenly fail in case of material as braking. This may cause a crash with injuries. fatigue.

  • Page 82: Tips For A Greater Range

    Operation Tips for a greater range The pedelec's range depends on many Gear shift influencing factors. A single battery charge may  Use a low gear and a low level of assistance on only last fewer than 20 kilometres but much more hills and when setting off.

  • Page 83: Error Message

    Operation Error message 6.3.1 On-board computer The drive system monitors itself continuously and Code Description Method of resolution displays a number as an error message if a known Battery internal error Re-start the system. error is detected. The system may switch off Contact your specialist automatically depending on the type of error.
  • Page 84 Operation Code Description Method of resolution Code Description Method of resolution Battery error Switch off system. 595, Communication error Check cabling to the gears. Remove the battery. Re-start the system. Re-insert battery. Contact your specialist Restart electric drive dealer if the problem system.
  • Page 85 Operation Code Description Method of resolution Code Description Method of resolution Internal fault Re-start the system. 860, Error in the power Re-start the system. supply Contact your specialist Contact your specialist dealer if the problem dealer if the problem persists. persists.

  • Page 86: Rechargeable Battery

    Operation 6.3.2 Rechargeable battery The battery is protected against deep discharge, overcharging, overheating and short circuits by Electronic Cell Protection (ECP). In the event of a hazard, a protective circuit switches the battery off automatically. If a fault is detected in the battery, the LEDs flash on the battery level indicator.

  • Page 87: Instruction And Customer Service

    Operation Instruction and customer service The supplying specialist dealer will provide 6.5.1 Preparing customer service. Contact details can be found on The following tools are required to adjust the the pedelec pass for these operating instructions. pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...

  • Page 88: Pedelec Adjustment Procedure

    Operation 6.5.2 Pedelec adjustment procedure  Observe the correct order for adjustment. For pedelecs with components only Sequence Adjustment Section Saddle • Straighten saddle 6.5.4.1 • Adjust saddle height 6.5.4.2 • Adjust saddle position 6.5.4.10 • Adjust saddle tilt 6.5.4.11 Handlebars 6.5.5 Stem...

  • Page 89: Determining The Sitting Position

    Operation 6.5.3 Determining the sitting position The starting point for a comfortable posture is the correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g. in the shoulder or back. Figure 87: The pelvis is in the right position (green) or incorrect position (red) The pelvis is in the right position if the spine forms...
  • Page 90 Operation Position on roadster Position on city bike Position on trekking Position on sports bike bike Upright, almost vertical Slightly inclined upper Considerably inclined Sharply inclined upper posture, body, upper body, body, back at an angle of back at an angle of 60°– back at an angle of 30°–...

  • Page 91: Adjusting The Saddle

    Operation 6.5.4 Adjusting the saddle 6.5.4.1 Straightening the saddle 6.5.4.2 Adjusting the saddle height  To adjust the saddle height safely, either:  Position saddle in direction of travel. In doing • Push the pedelec near to a wall so that the rider so, align the tip of the saddle with the top tube.

  • Page 92: Setting The Saddle Height With The Remote Control

    Operation 5 Open the quick release on the seat post to 6.5.4.3 Setting the saddle height with the remote control change the seat height (1). To do so, push the clamping lever away from the seat post (3). Use the seat height formula to set the saddle height: Seat height (SH) = inner leg length (I) ×...

  • Page 93: Adjusting The Eightpins Seat Post Saddle Height

    Operation 6.5.4.4 Adjusting the eightpins seat post Notice saddle height 1 Press the seat post operating lever on the The height adjustment operation lever must be handlebars. placed in blocked mode, in the rear position on  The seat post’s internal hydraulic gas pressure the limit stop, while riding.

  • Page 94: Adjust Saddle Tilt

    Operation 3 Unfasten and adjust the designated screw horizontal position. This avoids seat problems. In connections, and clamp them with the any other position, the tip of the saddle may press maximum tightening torque for the clamping uncomfortably into the crotch area. It is also screws of the handlebars.

  • Page 95: Eightpins Ngs2 Seat Post Saddle Tilt

    Operation 6.5.4.9 eightpins NGS2 seat post saddle tilt The saddle prevents the rider from slipping Notice backwards or forwards when placed in a horizontal position. This avoids seat problems. In Never tighten the screw on the seat post head any other position, the tip of the saddle may press with more than the stipulated torque of 8 Nm.

  • Page 96: Adjusting The Saddle Position

    Operation 6.5.4.10 Adjusting the saddle position 3 Unfasten and adjust the designated screw connections, and clamp them with the The saddle can be shifted on the saddle frame. maximum tightening torque for the saddle The right horizontal position ensures an optimal clamping screws.

  • Page 97: Rockshox Reverb Axs Saddle Tilt

    Operation 6.5.4.13 ROCKSHOX Reverb AXS saddle tilt The saddle prevents the rider from slipping backwards or forwards when placed in a horizontal position. This avoids seat problems. In any other position, the tip of the saddle may press uncomfortably into the crotch area. It is also recommended that the centre of the saddle is exactly straight.

  • Page 98: Eightpins Ngs2 Seat Post Saddle Tilt

    Operation 6.5.4.14 eightpins NGS2 seat post saddle tilt The saddle prevents the rider from slipping Notice backwards or forwards when placed in a horizontal position. This avoids seat problems. In Never tighten the screw on the seat post head any other position, the tip of the saddle may press with more than the stipulated torque of 8 Nm.

  • Page 99: Handlebars

    Operation 6.5.5 Handlebars  Check handlebar width and hand position. The narrower the shoulders are, the greater the bend of the handlebars should be (maximum 28°).  Choose different handlebars if necessary. Contact specialist dealer. Straight handlebars are advisable for sports bikes (e.g.

  • Page 100: Stem

    Operation 6.5.6 Stem 6.5.6.1 Adjusting the handlebar height with Adjusting the quick release clamping force quick release Only applies to pedelecs with this equipment CAUTION 1 Open the stem clamping lever. Crash caused by incorrectly set clamping force Applying excessive clamping force damages the quick release.

  • Page 101: Setting The Quill Stem

    Operation 6.5.6.2 Setting the quill stem 6.5.6.3 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.

  • Page 102: Adjusting The Angle-Adjustable Stem

    Operation 6.5.6.4 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 113: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).

  • Page 103: Ergonomic Handles

    Operation 6.5.7 Ergonomic handles In the case of ergonomically shaped handles, the palm rests on the anatomically shaped handle. A greater contact surface means that the pressure is more evenly distributed. Nerves and vessels are no longer squeezed in the carpal tunnel. Figure 115: Correct (1) and incorrect (2) position of the handle 1 Undo the handle screw.

  • Page 104: Tyres

    Operation 6.5.8 Tyres It is not possible to offer a general recommended Tyre pressure in bar for body tyre pressure for a particular pedelec or tyre. The weight correct tyre pressure largely depends on the Tyre width about about about weight load on the tyres, mainly determined by 60 kg 80 kg...

  • Page 105: Brake

    Operation 6.5.9 Brake The brake lever grip distance can be adjusted to 6.5.9.2 Brake handle tilt angle ensure that it can be reached more easily. The The nerves that pass through the carpal tunnel pressure point can also be adjusted to the rider's are connected to the thumb and the index and preferences.

  • Page 106: Determining The Grip Distance

    Operation 2 Set the brake lever angle as indicated in the table. 20 – 25° > 10 cm 25 – 30° 0 – 10 cm 30 – 35° 0 – 10 cm 35 – 45° > 10 cm Saddle-handlebar height Brake angle difference (mm) >10...

  • Page 107: Grip Distance On A Shimano St-Ef41 Brake Lever

    Operation 6.5.9.4 Grip distance on a SHIMANO ST-EF41 brake lever Only applies to pedelecs with this equipment  Turn setting screw anti-clockwise towards The brake lever position can be adjusted to the rider's requirements. Such adjustment does not minus (–). affect the pressure point or the position of the ...

  • Page 108: Grip Distance On A Shimano St-Ef41 Brake Lever

    Operation 6.5.9.5 Grip distance on a SHIMANO ST-EF41 brake lever Only applies to pedelecs with brakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The brake lever position can be adjusted to the rider's requirements. Contact your specialist dealer.

  • Page 109: Retracting The Brake Linings

    Operation 6.5.9.6 Retracting the brake linings Disc brakes require wearing-in time. The braking force increases over time. The braking force is increased during break-in time. This is also the case when the brake pads or brake discs are replaced. 1 Accelerate pedelec to 25 km/h. 2 Brake pedelec until it comes to a halt.

  • Page 110: Suspension

    Operation 6.5.10 Suspension A pedelec’s fork suspension and rear frame  Follow the the correct order for adjustment. damper suspension can be adjusted to the rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section...

  • Page 111: Adjusting The Suntour Fork Steel Suspension

    Operation 6.5.11.1 Adjusting the Suntour fork steel suspension Only applies to pedelecs with this equipment 1 You will find the sag setting wheel (1) beneath the plastic cover on the crown. Remove the plastic cover. Figure 123: Sag setting wheel (1) on the suspension fork crown ...

  • Page 112: Adjusting The Suntour Fork Air Suspension

    Operation 6.5.11.2 Adjusting the Suntour fork air suspension Only applies to pedelecs with this equipment  The air valve is located beneath the air valve 1 Attach a high-pressure damper pump to the air cap on the crown. Twist off the air valve cap. valve.

  • Page 113: Rockshox Paragon Silver Coil Spring

    Operation 6.5.11.3 ROCKSHOX Paragon Silver coil spring Only applies to pedelecs with this equipment 1 Put on your normal cycling clothing, including 5 Check the sag. baggage. Ask someone to hold the bicycle. Setting Stand on the pedals while wearing cycling clothing.
  • Page 114 Operation 7 Take off the cover cap to remove or reposition the preload spacer.  On a new vehicle, the 5-mm preload position of the preload spacer is positioned as standard (1). Figure 128: Screwing and unscrewing the preload adjustment ring ...

  • Page 115: Adjusting The Rockshox Coil Spring With An External Preload Adjuster

    Operation 6.5.11.4 Adjusting the RockShox coil spring with an external preload adjuster Only applies to pedelecs with this equipment 1 Turn the preload adjustment ring anti- 6 Note distance between dust wiper and the O- clockwise until it locks into position ring.

  • Page 116: Adjusting The Rockshox Fork Coil Spring With Spacer For Pre-Tensioning

    Operation 6.5.11.5 Adjusting the ROCKSHOX fork coil spring with spacer for pre-tensioning Only applies to pedelecs with this equipment 1 Put on normal cycling clothing (including 7 Check the sag. baggage). Setting 2 Ask someone to hold the bicycle. Prohibited >30% 3 Stand on the pedals.
  • Page 117 Operation Adjusting preload internally  Only your specialist dealer may make an internal adjustment to the preload. Preload spacers compress or decompress the spring without changing deflection. Figure 137: Screwing and unscrewing the preload adjustment ring The coil spring can be preloaded with the maximum number of preload spacers specified for the fork model in question.

  • Page 118: Adjust The Rear Frame Damper Sag

    Operation 6.5.12 Adjust the rear frame damper sag Settings on the chassis change ride performance significantly. The rider needs to get used to the pedelec and break it in to prevent accidents. Greater sag (20%–30%) A greater sag increases sensitivity to bumps, thus producing greater suspension motion.

  • Page 119: Adjusting The Suntour Rear Frame Damper

    Operation 6.5.12.1 Adjusting the Suntour rear frame damper Only applies to pedelecs with this equipment Every rear frame damper has a specific delivery After setting up the rear wheel damper, check the These levels are starting air pressure ex works. sag to ensure the recommended sag settings are points.

  • Page 120: Adjusting The Rockshox Rear Frame Damper

    Operation 6.5.12.2 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment  The fork sag is adjusted. Weight Air pressure  When adjusting the sag, ensure that all dampers Pound per are in the open position, i.e. turned anti-clockwise Kilogram Pound (lbs) square inch...
  • Page 121 Operation 11 Read the sag value on the scale. The optimum sag percentage is 25%. The sag level may be adjusted by ± 5%, depending on the rider's preferences (20% to 30%). 12 The air pressure must be adjusted if the sag level is not reached.

  • Page 122: Fork Rebound Damping

    Operation 6.5.13 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness are increased.

  • Page 123: Adjusting The Suntour Fork Rebound Damping

    Operation 6.5.13.1 Adjusting the Suntour fork rebound damping Only applies to pedelecs with this equipment Figure 141: Example of Suntour rebound screw (1)  The fork sag is adjusted. 1 Turn the rebound screw in a clockwise direction to the closed position until it stops. 2 Turn the rebound screw slightly in an anti- clockwise direction.

  • Page 124: Adjusting The Rockshox Suspension Fork

    Operation 6.5.13.2 Adjusting the RockShox suspension fork Only applies to pedelecs with this equipment Figure 142: Adjusting the RockShox rebound  The fork sag is adjusted.  Turn the rebound screw clockwise damper towards the tortoise symbol.  The rebound speed is decreased (slower return).

  • Page 125: Adjusting The Rear Frame Damper Rebound Damper

    Operation 6.5.14 Adjusting the rear frame damper rebound damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled frame damper rebounds in a controlled way, so speed if it is optimally adjusted. The rear wheel that the rider remains sitting in a horizontal does not bounce off rough surfaces or the ground;...

  • Page 126: Adjusting The Rockshox Rear Frame Damper

    Operation 6.5.14.1 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment Figure 144: Position and shape of the rebound adjuster (red) depends on the model  The sag in the rear frame damper is adjusted.  Turn rebound adjuster clockwise. ...

  • Page 127: Compression Adjuster On Rear Frame Damper

    Operation 6.5.15 Compression adjuster on rear frame damper When optimally adjusted, the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump. Traction is retained (blue line). The saddle rises slightly when absorbing a bump (green line). Compression adjuster set to hard Compression adjuster set to soft •...

  • Page 128: Adjusting The Suntour Compression Adjuster

    Operation 6.5.15.1 Adjusting the Suntour compression adjuster Only applies to pedelecs with this equipment Figure 146: Suntour compression adjuster (1) on the rear frame damper 1 Set the compression adjuster to the middle position. 2 Ride the pedelec over a small obstacle. ...

  • Page 129: Adjusting The Rockshox Compression Adjuster

    Operation 6.5.15.2 Adjusting the RockShox compression adjuster Only applies to pedelecs with this equipment Figure 147: Position and shape of the compression adjuster (blue) depends on the model 1 Set the compression adjuster to the middle position. 2 Ride the pedelec over a small obstacle. ...

  • Page 130: Adjusting The Rockshox Threshold

    Operation 6.5.15.3 Adjusting the RockShox threshold Only applies to pedelecs with this equipment Figure 148: The lever’s open position (1) and threshold position (2)  Place threshold lever in the threshold position (2).  The threshold function is switched on. ...

  • Page 131: Lighting

    Operation 6.5.16 Lighting Example 1 If the front light is positioned too high, oncoming traffic will be dazzled. This can cause a serious accident with fatalities. Example 2 Positioning the front light correctly can ensure that oncoming traffic is not dazzled and no-one is put at risk. Example 3 If the front light is positioned too low, the space ahead is not illuminated to an optimum extent and the rider's vision is reduced in the dark.
  • Page 132 Operation 4 Place pedelec 5 m from the wall. 6 Switch on riding light. 5 Stand the pedelec up straight. Hold the handlebars straight with both hands. Do not use the kickstand. Figure 152: Light positioned too high (1), correctly (2) and too low (3) 7 Check the position of the light beam.

  • Page 133: On-Board Computer

    Operation 6.5.17 On-board computer The on-board computer is operated using four 6.5.17.1 Changing the tachometer unit buttons on its casing. The displayed values can be changed from kilometres to miles. 1 Keep minus button pressed down. 2 Press On-Off button (on-board computer) briefly.

  • Page 134: Accessories

    Operation Accessories We recommend a parking stand into which either the front wheel or rear wheel can be inserted CAUTION securely for pedelecs which do not have a kickstand. The following accessories are Risk of crushing due to exposed springs recommended: The child may crush his/her fingers on exposed Description...

  • Page 135: Trailer

    Operation 6.6.2 Trailer 6.6.2.1 Approval for trailer with Enviolo hub Only applies to pedelecs with this equipment CAUTION Only compatible bicycle trailers are approved for ENVIOLO hub gears. Crash caused by brake failure KETTLER The braking distance may be longer if the trailer is carrying excessive load.

  • Page 136: Approval For Trailer With Rohloff Hub

    Operation 6.6.4 Tubeless and airless tyres 6.6.2.2 Approval for trailer with ROHLOFF hub Only applies to pedelecs with this equipment Bicycle riding without tubes reduces the risk of tyre punctures or even avoids them completely. ROHLOFF Speedhub 500/14 The specialist dealer will advise on choosing a As a basic rule, it is permitted to use a trailer suitable tyre system for the pedelec.

  • Page 137: Personal Protective Equipment And Accessories For Road Safety

    Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a road-safe vehicle on public roads. 8 The clear sounding bell must be fitted and must work.

  • Page 138: Straightening The Quickly Adjustable Stem

    Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.

  • Page 139: Raising The Kickstand

    Operation 6.13 Using the pedals  The ball of the foot is placed on the pedal when riding and pedalling. Figure 159: The maximum load bearing (1) capacity is indicated on the pannier rack.  Never exceed the maximum permitted total weight when packing the pannier.

  • Page 140: Using The Battery

    Operation 6.16 Using the battery  Switch off the battery and the drive system before 6.16.2 Pannier rack battery removing or inserting the battery. Only applies to pedelecs with this equipment 6.16.2.1 Removing the pannier rack battery 6.16.1 Frame battery Only applies to pedelecs with this equipment 6.16.1.1 Removing the frame battery Figure 162: Removing (2) and inserting (3) the pannier...

  • Page 141: Integrated Battery

    Operation 6.16.3 Integrated battery Only applies to pedelecs with this equipment 6.16.3.1 Removing the integrated battery 6.16.3.2 Inserting the integrated battery Figure 164: Inserting the integrated battery Figure 163: Removing the integrated battery 1 Place the battery into the integrated battery 1 Open battery lock with battery key (1).

  • Page 142: Charging The Battery

    Operation 6.16.4 Charging the battery 6.16.5 Charging the dual battery  The ambient temperature during the charging Only applies to pedelecs with this equipment process must be within the range from 0 °C to 40 °C. Notice  The battery can remain on the pedelec or can be removed for charging.

  • Page 143: Using Double Battery Model With A Single Battery Only

    Operation 6.16.6 Using double battery model with a single battery only One of the charging sockets is not accessible or is sealed with an end cap on pedelecs with two batteries. Figure 165: Covering open contacts with cover cap – example: pannier rack battery ...

  • Page 144: Using Pedelec With The Electric Drive System

    Operation 6.17 Using pedelec with the electric drive system 6.17.1 Switching on the electric drive system system As soon as you stop pushing the pedals in normal mode or reach a speed of 25 km/h, the drive CAUTION system switches off the assistance system. The assistance system starts up again when you push the pedals and your speed is less than 25 km/h.

  • Page 145: On-Board Computer

    Operation 6.18 On-board computer 6.18.1 Actions on the on-board computer Notice Action Button Duration  Never use the display as a handle. The display Switching on the on-board Brief computer may become irreparably damaged if you use it to lift the pedelec. Switching off the on-board Brief (<...

  • Page 146: Using The Push Assist System

    Operation 6.18.5 Using the push assist system 6.18.6 Selecting the level of assistance  Press plus button briefly. CAUTION  The level of assistance is increased.  Press minus button briefly. Injury from pedals or wheels  The level of assistance is reduced. The pedals and the drive wheel turn when the push assist system is used.

  • Page 147: Replacing The Battery

    Operation 6.18.8 Replacing the battery 6.18.9 Using the USB port  If the on-board computer shows LOW BAT on the Notice display screen, the battery is flat and must be replaced. The USB port is reserved to connect diagnostics  The recommended CR 2016 battery can be systems.

  • Page 148: Brake

    Operation 6.19 Brake 6.19.1 Using the brake lever WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely. This may cause a crash with serious injuries.

  • Page 149: Suspension And Damping

    Operation 6.20 Suspension and damping Compression adjuster set to hard Compression adjuster set to soft • Causes the suspension fork to move higher within • Causes the fork to deflect quickly and easily. This the deflection range. This improves efficiency, makes it easier to maintain speed and maintains momentum and makes it easier to ride momentum when riding over uneven rugged...

  • Page 150: Adjusting The Suntour Compression Adjuster

    Operation 6.20.1 Adjusting the Suntour compression adjuster Figure 170: Suntour compression adjuster in open (1) and closed (2) position  Place compression adjuster in the OPEN position.  The compression adjuster is open.  Place compression adjuster in the LOCK position.

  • Page 151: Adjusting The Rockshox Compression Adjuster

    Operation 6.20.1.1 Adjusting the RockShox compression adjuster  Turn compression adjuster clockwise.  The damping and compression hardness is increased and the deflection stroke speed is reduced. Efficiency on hilly and flat terrain is improved. Figure 171: Changing compression adjuster to a harder setting ...

  • Page 152: Gear Shift

    Operation 6.21 Gear shift The selection of the appropriate gear is a Lever A switches from a smaller pinion to a larger prerequisite for a physically comfortable ride and one. The number of pinions switched depends on making sure that the electric drive system the selected position of lever A.

  • Page 153: Parking

    Operation 6.22 Parking 6 Remove the on-board computer (see Notice Section 6.18.1.1), battery (see Section 6.16.1.1, 6.16.2.1 or 6.16.3.1) and mobile phone to Heat or direct sunlight can cause the tyre pressure protect against theft. to increase above the permitted maximum 7 Clean and service pedelec after every ride;...
  • Page 154 Operation 2 Pull handlebars into highest possible position. Figure 176: All Up pulled into highest possible position 3 Turn handlebars 90° in a clockwise direction. Figure 177: All Up screwed in 4 Place handlebars at required height 5 Close stem clamping lever. MY22B01 - 22_1.0_27.08.2021...

  • Page 155: Cleaning, Servicing And Maintenance

    Cleaning, servicing and maintenance Cleaning, servicing and maintenance  Clean, service and maintain pedelec as indicated on check list. Complying with these measures is the only way to reduce wear on components, increase the operating hours and guarantee safety. Check list before each ride Check list for weekly tasks Check everything is sufficiently Clean chain...
  • Page 156 Cleaning, servicing and maintenance Check list for monthly tasks Check list for monthly tasks   Cleaning the battery Section 7.3.2 Clean hub Section 7.3.12   Clean control panel Section 7.3.1 Cleaning the frame Section 7.3.4   Clean on-board computer Section 7.3.1 Clean tyres Section 7.3.10...
  • Page 157 Cleaning, servicing and maintenance Check list for tasks to do every six months (or every 1,000 Check list for tasks to do every six months (or every 1,000 Check Bowden cables gear  Check steering headset Section 8.5.6  Section 7.5.10.2 shift ...
  • Page 158 Cleaning, servicing and maintenance CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the drive system is or on the rim of a rim brake can cause the brake activated unintentionally.

  • Page 159: Before Each Ride

    Cleaning and servicing Before each ride Complying with these cleaning instructions is the 7.1.5 Checking the pannier rack only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.

  • Page 160: Checking The Bell

    Cleaning and servicing 7.1.10 Checking the bell 1 Press the bell button downwards. 2 Let button spring back.  If you do not hear a clear, distinct ring of the bell, replace bell. Contact specialist dealer. 7.1.11 Checking the handles ...

  • Page 161: After Each Ride

    Cleaning and servicing After each ride Complying with these cleaning instructions is the 7.2.5 Cleaning the brake only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to ...

  • Page 162: Basic Cleaning

    Cleaning and servicing Basic cleaning Complying with these basic cleaning instructions 7.3.2 Rechargeable battery is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by water The battery is only protected from simple spray...

  • Page 163: Frame, Fork, Pannier Rack, Guards And Kickstand

    Cleaning and servicing 7.3.4 Frame, fork, pannier rack, guards 7.3.7.1 Leather handles and kickstand Leather is a natural product and has similar properties to human skin. Regular cleaning and care help to prevent leather dehydrating, fading or becoming brittle or stained. 1 Soak the components with dish-washing detergent if the dirt is thick and ingrained.

  • Page 164: Leather Saddle

    Cleaning and servicing 7.3.9.1 Leather saddle 7.3.12 Hub Leather is a natural product and has similar 1 Put on protective gloves. properties to human skin. Regular cleaning and 2 Remove dirt from hub with a sponge and soapy care help to prevent leather dehydrating, fading or water.

  • Page 165: Brake

    Cleaning and servicing 7.3.15 Brake 7.3.18 Chain 7.3.15.1 Brake lever Notice  Carefully clean the brake levers with a damp, soft cloth.  Never use aggressive (acid-based) cleaners, rust removers or degreasers when cleaning 7.3.16 Brake disc the chain.  Never use gun oil or rust remover spray. ...

  • Page 166: Servicing

    Cleaning and servicing Servicing Complying with these servicing instructions is the 7.4.1 Frame only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.

  • Page 167: Pannier Rack

    Cleaning and servicing 7.4.3 Pannier rack 7.4.6 Stem 1 Dry pannier rack with a cloth. 1 Spray painted and polished metal surfaces with wax spray and leave to dry. 2 Spray pannier rack with spray wax and leave to dry. 2 Wipe away any wax residue with a cloth.

  • Page 168: Leather Handle

    Cleaning and servicing 7.4.10 Leather saddle 7.4.8.2 Leather handle Standard leather care products keep leather Standard leather care products keep leather smooth and resistant, brighten its appearance and smooth and resistant, brighten its appearance and improve or replace stain protection. improve or replace stain protection.

  • Page 169: Gear Shift

    Cleaning and servicing 7.4.14 Gear shift links. The faster the crank is turned, the thinner the threads of oil will be. 7.4.14.1 Rear derailleur articulated shafts and jockey wheels  Treat front and rear derailleur articulated shafts and jockey wheels with Teflon spray. 7.4.14.2 Shifter Notice Figure 179: Lubricating the chain...

  • Page 170: Caring For The Brake

    Cleaning and servicing 7.4.17 Caring for the brake 7.4.17.1 Caring for the brake Notice  Never treat brake levers with degreaser or penetrating oil spray.  Lubricate articulated joints and mechanical parts which are accessible from outside with a few drops of spray oil or precision mechanics oil.

  • Page 171: Maintenance

    Cleaning and servicing Maintenance The following tools are required for maintenance: 7.5.1.1 Checking the tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
  • Page 172 Cleaning and servicing Dunlop valve 6 Screw the rim nut gently against the rim with the tips of your fingers. Only applies to pedelecs with this equipment  Correct tyre pressure if necessary (see The tyre pressure cannot be measured on the Section 6.5.8).

  • Page 173: Checking The Tyres

    Cleaning and servicing 7.5.1.2 Checking the tyres The tread is far less important for bicycle tyres 2 Check the side walls for wear. If there are any than it is for car tyres, for example. Consequently, cracks or tears, the tyre must be replaced. tyres can still be used with a worn tread with the exception of tyres on mountain bikes.

  • Page 174: Checking The Rims

    Cleaning and servicing 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim  If there are cracks radiating from the nipple A worn rim can break and block the wheel.

  • Page 175: Checking The Brake System

    Cleaning and servicing 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic system CAUTION 1 Push the brake lever and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of ...

  • Page 176: Checking The Disc Brake

    Cleaning and servicing 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs   Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. 1.8 mm wide at any point and there are no less 1 Take hold of brake disc and joggle it gently to than 2.5 mm between the brake lining and...

  • Page 177: Checking The Back-Pedal Brake

    Cleaning and servicing 7.5.2.5 Checking the back-pedal brake Only applies to pedelecs with this equipment  There are sharp corners and edges on the back- pedal brake. Wear gloves. 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube. ...

  • Page 178: Checking The Rim Brake

    Cleaning and servicing 7.5.2.6 Checking the rim brake Only applies to pedelecs with this equipment Checking the brake linings Checking the rim braking surface for wear  We recommend that you also replace the rims The side wall is more prone to wear in rim brakes. at the same time as every second brake lining The wear depends on the stress loads during replacement.

  • Page 179: Checking The Lighting

    Cleaning and servicing 7.5.3 Checking the lighting 1 Check the cable connections on the front and  If the front or rear lights do not come on, take pedelec out of service. Contact specialist rear lights for damage and corrosion and dealer.

  • Page 180: Checking The Stem

    Cleaning and servicing 7.5.4 Checking the stem 7.5.7 Checking the seat post  The stem and quick release system must be 1 Take seat post out of the frame. inspected at regular intervals. The specialist 2 Check seat post for cracks and corrosion. dealer should adjust them if they require 3 Reinsert seat post.

  • Page 181: Checking The Derailleur Gears

    Cleaning and servicing 7.5.10 Checking the gear shift 7.5.9.1 Checking the derailleur gears The chain is tensioned by the rear derailleur in 1 Check whether all gear shift components are pedelecs with derailleur gears. free of damage. 1 Place the pedelec on stand. 2 Contact your specialist dealer if components are damaged.

  • Page 182: Adjusting Gear Shift

    Cleaning and servicing 7.5.11 Adjusting gear shift 7.5.12 Bowden-cable-operated gear shift, single-cable 7.5.11.1 ROHLOFF hub Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  Adjust the play on the adjusting sleeves on the 1 Check whether the shift cable tension is set in shifter housing to ensure a smooth gear shift.

  • Page 183: Bowden-Cable-Operated Twist Grip, Dual-Cable

    Cleaning and servicing 7.5.14 Bowden-cable-operated twist grip, 7.5.15 Checking kickstand stability dual-cable 1 Place the pedelec on a slight elevation of 5 cm. Only applies to pedelecs with this equipment 2 Extend kickstand.  For a smooth gear shift, set the adjusting 3 Jolt pedelec to check stability.

  • Page 184: Maintenance

    Maintenance Maintenance Initial inspection Component-specific maintenance tasks After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Maintenance tasks require Vibrations produced while riding can cause technical expertise, special tools and special screws and springs that were tightened during lubricants.
  • Page 185 Maintenance Suspension fork maintenance intervals Maintenance intervals for suspension seat post Suntour suspension fork by.schulz suspension seat post  Maintenance 1 Every 50 hours Maintenance After the first 250 km; every  1,500 km after  Maintenance 2 Every 100 hours that FOX suspension fork Suntour suspension seat post...
  • Page 186 Maintenance Maintenance intervals for rear frame damper Maintenance intervals for hub RockShox rear frame damper SHIMANO 11-speed hub  Service air chamber assembly Every 50 hours Internal oil change and maintenance 1,000 km after start of use,then  every 2 years or ...

  • Page 187: Carry Out Initial Inspection

    Maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.

  • Page 188: Maintenance Instructions

    Maintenance Maintenance instructions Complying with these maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection...
  • Page 189 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care for Section 7.4.8 … O.K. Untreated Talcum powder month Handles before Wear; check if Section 7.1.11 …...
  • Page 190 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance 6 months … Section 7.4.13 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified Rims in the parts list once a Wear on brake Section 7.5.2.6...
  • Page 191 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care for … O.K. Untreated Leather wax Seat post 6 months Complete clean, …...
  • Page 192 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Venting … See manufac- O.K. hours turer Cleaning … See manufac- O.K. hours turer Venting … See manufac- O.K. RockShox hours turer suspension seat post Complete mainte- …...
  • Page 193 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Drive/gear shift Chain/ 6 months Check for damage Check for … O.K. Damage Refasten if necessary cassette/ damage or replace as speci- pinion/chain- fied in parts list ring Chain guard/ 6 months...
  • Page 194 Maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Servicing …...

  • Page 195: Servicing The Frame

    Maintenance 8.5.1 Servicing the frame 8.5.3 Servicing axle with quick release 1 Check frame for cracks, warping and damage to the paintwork. CAUTION  If there are any cracks, warping or damage to the paintwork, remove the pedelec from Crash caused by unfastened quick service.

  • Page 196: Maintaining The Stem

    Maintenance  The quick release lever is flush with the lower 8.5.4 Maintaining the stem housing. Incorrectly fastened screws may come loose due  You should be able to see slight impression on to impact. The stem may no longer be firmly fixed the palm of your hand when you close the quick in its position as a result.

  • Page 197: Servicing The Steering Headset

    Maintenance 8.5.6 Servicing the steering headset 8.5.7 Servicing the fork 1 Remove fork. Only applies to pedelecs with this equipment 2 Clean steering headset. If it is very dirty, flush WARNING the bearing with cleaning agents such as WD- 40 or Karamba. Injury due to explosion 3 Check steering headset for damage.

  • Page 198: Servicing The Carbon Suspension Fork

    Maintenance 8.5.7.1 Servicing the carbon suspension fork 8.5.7.2 Servicing the suspension fork 1 Remove fork. 1 Remove fork. 2 Check fork for cracks, warping and damage to 2 Check fork for cracks, warping and damage to the paintwork. the paintwork. ...

  • Page 199: Servicing Seat Post

    Maintenance 8.5.8 Servicing seat post 8.5.8.1 Servicing the carbon seat post Only applies to pedelecs with this equipment WARNING You need to distinguish between scratches on the paintwork and impacts if the carbon seat post Intoxication from lubrication oil paintwork is damaged. The lubrication oil for eightpins seat posts is toxic ...

  • Page 200: By.schulz Suspension Seat Post

    Maintenance 8.5.8.2 by.schulz suspension seat post 8.5.8.3 Suntour suspension seat post Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 1 Remove seat post from the frame. 2 Remove safety and protective cover. 2 Remove safety and protective cover.

  • Page 201: Eightpins Ngs2 Seat Post

    Maintenance 8.5.8.4 eightpins NGS2 seat post Only applies to pedelecs with this equipment Removing the seat post 5 Pull cartridge from the piston rod while pushing the outer sleeve into the frame at the same 1 Use a 2.5 mm hex key to turn the height time to help.
  • Page 202 Maintenance 9 Pull out the outer sleeve end cap from the Caring for the outer sleeve counter support on the Postpin interface on the 1 Detach spring washer or outer sealing ring. seat post. Figure 204: Removed spring washer Figure 202: Pulling the end cap out 2 Carefully remove the wiper from the groove.
  • Page 203 Maintenance 8 Carefully re-insert dry felt ring with one end in Increasing the air pressure the designated groove. 1 Use 3 mm hex spanner to unscrew valve cap. 9 Unfurl felt ring within the outer sleeve, so that it lies on the groove. 10 Carefully press felt ring into the groove by hand.
  • Page 204 Maintenance 5 Use a 3 mm hex spanner to screw the valve lid 3 Set the torque to 18 Nm with a torque wrench back on and tighten with a maximum of 0.5 Nm. and a 6 mm hex bit with a shaft length of at least 25 mm.
  • Page 205 Maintenance installing the outer sleeve and slide bushing Notice 1 Carefully push slide bushing tube into the seat tube.  Never pull Bowden cable forwards at an angle. 2 Press outer sleeve downwards with your hand. 4 Carefully push cartridge into the seat tube. Pull 3 Use a 3 mm hex spanner to fasten the the Bowden cable out of the frame to help.
  • Page 206 Maintenance 9 Carefully insert slide bushing tube into the seat tube. Figure 229: Feeding the height adjustment clamp in 15 Push the seat post carefully downwards and feed into the wiper. Figure 226: Inserting the slide bushing tube into the seat tube 10 Place outer sleeve on the seat tube and push downwards firmly.

  • Page 207: Eightpins H01 Seat Post

    Maintenance 8.5.8.5 eightpins H01 seat post Only applies to pedelecs with this equipment Removing the seat post Removing the outer sleeve and slide bushing 1 Use a 5 mm hex spanner to unscrew the 1 Use a 3 mm hex spanner to remove Postpin axle.
  • Page 208 Maintenance 4 Carefully remove the wiper from the groove. 13 Insert cleaned or new wiper in the upper groove. 14 Stretch spring washer over the wiper. Figure 240: Removing the wiper Figure 244: inserting and fastening the wiper 5 Use a small, sharp object to look for and remove the end of the felt ring.
  • Page 209 Maintenance Clean slide bushing 3 Clean the seat post longitudinal grooves with a damp cloth. 1 Clean the slide bushing tube with a damp cloth. Figure 245: Cleaning the slide bushing tube Figure 248: Cleaning the longitudinal groove Notice 4 Apply grease into the longitudinal groove and on both cross-pieces.
  • Page 210 Maintenance installing the outer sleeve and slide bushing 5 Look at the frame interface through the hole in the Postpin. Push the seat post down until the 1 Carefully push slide bushing tube into the seat Postpin mounting interface on the seat post tube.

  • Page 211: Rear Frame Damper

    Maintenance 8.5.9 Rear frame damper Only applies to pedelecs with this equipment CAUTION WARNING Hazard for the environment due to toxic Injury due to explosion substances The air chamber is pressurised. If the air system The rear frame damper contains toxic and is serviced in a rear frame damper, it can explode environmentally harmful oils and lubricants.

  • Page 212: Fox Component-Specific Maintenance

    Maintenance 8.5.9.1 FOX component-specific maintenance FOX Service must perform maintenance on suspension forks, rear frame dampers and suspension seat posts.  Maintenance includes a complete inspection of interiors/exteriors.  All dampers are reconditioned.  The airtight seals are replaced in air suspension forks.

  • Page 213: Troubleshooting, Fault Clearance And Repair

    Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 Error message clearance If an error message is displayed, run through the following actions: The components of the drive system are 1 Make a note of the system message. There is constantly checked automatically.

  • Page 214: Errors In Assistance Function

    Troubleshooting, fault clearance and repair 9.1.3 Errors in assistance function Symptom Cause Remedy Check battery is charged. Is the battery charged sufficiently? Recharge the battery if it is almost flat.  Press On-Off button (battery). Is the system switched on? ...

  • Page 215: Battery Errors

    Troubleshooting, fault clearance and repair 9.1.4 Battery errors Symptom Cause Remedy  Replace old battery with new one. The battery discharges The battery may be at the end of its quickly. useful life. Disconnect the charger mains plug and plug it in again. Start charging.

  • Page 216: On-Board Computer Errors

    Troubleshooting, fault clearance and repair Symptom Cause Remedy Remove from the battery immediately. There is an unusual Contact the fire service immediately. smell. Observe all the warnings in Section 2 Safety. Remove from the battery immediately. Fumes are emitted from Contact the fire service immediately.

  • Page 217: Other Errors

    Troubleshooting, fault clearance and repair 9.1.7 Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated.  This occurs when a warning or an error is shown on the on- Three beeps are A fault or warning has sounded.

  • Page 218: Suntour Suspension Fork

    Troubleshooting, fault clearance and repair 9.1.8 Suntour suspension fork 9.1.8.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.

  • Page 219: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.1.8.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.

  • Page 220: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.1.8.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 261: Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 262: Changing compression adjuster to a harder setting...

  • Page 221: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.1.8.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.

  • Page 222: Rockshox Suspension Fork

    Troubleshooting, fault clearance and repair 9.1.9 RockShox suspension fork 9.1.9.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.

  • Page 223: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.1.9.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.

  • Page 224: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.1.9.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The shifts forward and the pedelec loses some deflection is quickly used up, the rider's weight momentum. Figure 269: Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 270: Changing compression adjuster to a harder setting...

  • Page 225: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.1.9.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.

  • Page 226: Rear Frame Damper

    Troubleshooting, fault clearance and repair 9.1.10 Rear frame damper 9.1.10.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a “pogo stick” effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.

  • Page 227: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.1.10.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.

  • Page 228: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.1.10.3 Suspension too soft on inclines The rear frame damper deflects deeply through the rider's weight shifts forward and the bicycle the deflection range Deflection is quickly used up, loses some momentum. Figure 277: Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 278: Suntour compression adjuster (1) on the rear frame damper...

  • Page 229: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.1.10.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and rider are deflected upwards and too slowly and the rear wheel lifts up from the forwards, the rear wheel loses contact with the bump.

  • Page 230: Rockshox Rear Frame Damper

    Troubleshooting, fault clearance and repair 9.1.11 RockShox rear frame damper 9.1.11.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a “pogo stick” effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.

  • Page 231: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.1.11.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.

  • Page 232: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.1.11.3 Suspension too soft on inclines The rear frame damper deflects deeply through the rider's weight shifts forward and the pedelec the deflection range. Deflection is quickly used up, loses some momentum. Figure 285: Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 286: Position and shape of the compression adjuster (blue) depends on the model ...

  • Page 233: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.1.11.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and rider are deflected upwards and too slowly and the rear wheel lifts up from the forwards, the rear wheel loses contact with the bump.

  • Page 234: Repair

    Troubleshooting, fault clearance and repair Repair Special expertise and tools are required for many 9.2.4 Checking tyre clearance repairs. For this reason, repairs may only be The tyre needs to be checked each time a carried out at a specialist dealer. These include: suspension fork tyre is changed to another size.

  • Page 235: Recycling And Disposal

    Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
  • Page 236 Recycling and disposal Waste type Disposal Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer Electric devices: Take to a municipal collection point for electronic waste Motor Display Control panel Wiring Dispose of Waste oil Never mix different oil fluids. Store in original container. Cleaning cloths daubed in oil Lubrication oil Small quantities (usually <30 kg)

  • Page 237: Assembly Report

    Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
  • Page 238 Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K. Loose Retighten screws crank...

  • Page 239: Maintenance Log

    11.2 Maintenance log Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstand 6 months Functional check O.K.
  • Page 240 Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Brake system Check mount Brake lever 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K.
  • Page 241 Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Electric drive Check for damage Functional check O.K. No screen, Restart, test battery, On-board defective new software or new 6 months computer screen display on-board computer; take out of service Drive Check for Functional check O.K.
  • Page 242 Notes MY22B01 - 22_1.0_27.08.2021...

  • Page 243: Parts List

    … Aluminium Fork SR SUNTOUR, XCM DS HLO Deflection: 120 mm Damper … … Steering headset FSA, no.57 B-1 Handlebars Bulls, MTB Alloy Aluminium Handles Bulls Stem MTB- S with CCS slot Saddle Bulls, Sportive Ergo Seat post Bulls Aluminium, 30.9, 350 mm...
  • Page 244 Documents Stand/stand mount Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH … Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 245 Damper Steering headset FSA, no.57 SC Handlebars STYX Aluminium Handles Bulls Stem MTB-SL with CCS slot Saddle Bulls, Sportive Ergo Seat post Bulls Aluminium, 30.9, 350 mm Saddle clamp MONKEYLINK Crank bearing FSA, 165 mm Pedals Bulls, MTB Rear derailleur...
  • Page 246 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 247: Aminga Eva

    Documents 11.3.3 Aminga EVA 3 22-18-0080 Frame Aluminium Fork Bulls, Lytro 34 BLACK LOR Air CTS Boost Deflection: 120 mm Damper Steering headset FSA, no. 55 R Handlebars Bulls, MTB Alloy Aluminium Handles Bulls Stem MTBi with CCS slot Saddle...
  • Page 248 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 249 Documents 11.3.4 Aminga EVA TR 1 22-18-0075, 22-18-0074 Frame Aluminium Fork Bulls, Lytro 34 BLACK LOR Air CTS Boost Deflection: 120 mm Damper Steering headset FSA, no. 55 R Handlebars Bulls, MTB Alloy Aluminium Handles Bulls Stem MTBi with CCS slot...
  • Page 250 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 251: Copperhead Evo

    Steering headset FSA, no.57 B-1 Handlebars STYX Aluminium Handles STYX Stem MTB- S with CCS slot Saddle Bulls, Sportive Ergo Seat post STYX Aluminium, 30.9, 350 mm Saddle clamp MONKEYLINK Crank bearing 165 mm Pedals Bulls, MTB Rear derailleur SHIMANO...
  • Page 252 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 253: Copperhead Evo 1 Street

    Steering headset FSA, no.57 B-1 Handlebars STYX Aluminium Handles Bulls Stem MTB-SL with CCS slot Saddle Bulls, Sportive Ergo Seat post LIMOTEC, A3 Retractable seat post, 30.9 mm Saddle clamp Aluminium Crank bearing 165 mm Pedals WELLGO, C-098DU Rear derailleur...
  • Page 254 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 255: Copperhead Evo 1 Xxl

    Documents 11.3.7 Copperhead EVO 1 XXL 22-18-5002, 22-18-5010 Frame Aluminium Fork Bulls, Lytro 34 BRONZE LOR Air CTS Boost Deflection: 120 mm Damper Steering headset FSA, no.57 SC Handlebars ZECURE, MTB Alloy Aluminium Handles Bulls Stem MTB-SL with CCS slot...
  • Page 256 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 257: Copperhead Evo 2 Street

    Steering headset FSA, no.57 SC Handlebars STYX Aluminium Handles Bulls Stem MTB-SL with CCS slot Saddle Bulls, Sportive Ergo Seat post LIMOTEC, A3 Retractable seat post, 30.9 mm Saddle clamp Aluminium Crank bearing 165 mm Pedals WELLGO, C-098DU Rear derailleur...
  • Page 258 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 259: Copperhead Evo 2 Xxl

    Documents 11.3.9 Copperhead EVO 2 XXL 22-18-5003 Frame … Aluminium Fork Bulls, Lytro 34 BRONZE LOR Air CTS Boost Deflection: 120 mm Damper Steering headset FSA, no.57 SC Handlebars ZECURE, MTB Alloy Aluminium Handles Bulls Stem MTB-SL with CCS slot...
  • Page 260 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 261: Copperhead Evo 2 Xxl Street

    SR SUNTOUR, XCR 32 Boost Air LOR Deflection: 120 mm Damper Steering headset FSA, no.57 SC Handlebars ZECURE, MTB Alloy Aluminium Handles Bulls Stem MTB-SL with CCS slot Saddle ZECURE, MTB Seat post LIMOTEC, A3 Retractable seat post, 30.9 mm...
  • Page 262 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 263: Copperhead Evo Am

    Documents 11.3.11 Copperhead EVO AM 1 22-18-0012 Frame Aluminium Fork Bulls, Lytro 34 Air Boost LOR DS CTS Deflection: 140 mm Damper SR SUNTOUR, Unair TR LO-R8 Steering headset FSA, no.57 SC Handlebars Bulls, MTB Alloy Aluminium Handles Bulls Stem...
  • Page 264 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 265: Cross Mover Evo

    Mechanical disc brakes Brake lever, front/rear Disc, front 180 mm Disc, rear 180 mm Wheel set Rim, front/rear Bulls, DDM-2 Hub, front FORMULA, DC-20FQR Aluminium, 6-BOLT TYPE, 14G x 24H Hub, rear FORMULA, DC-22RQR Aluminium, 6-BOLT TYPE, 13Gx32H Spokes Tyres SUPERO, Optima Safe 54-559, 28 x 2.15...
  • Page 266 Documents Rechargeable battery BOSCH, PowerTube 500, BBP280 horizontal, 500 Wh Display BOSCH Charger BOSCH ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 267: Iconic Evo

    Documents 11.3.13 Iconic EVO 1 22-15-1054, 22-15-1058, 22-15-1055 Frame Aluminium Fork SR SUNTOUR, XCM ATB DS HLO Deflection: 100 mm Damper Steering headset FSA, no.57 B-1 Handlebars STYX Aluminium Handles Plastic Stem Aluminium, adjustable Saddle Seat post LIMOTEC, A3 Retractable seat post, 30.9 mm Saddle clamp Aluminium Crank bearing...
  • Page 268 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 269: Landscape Evo

    Documents 11.3.14 Landscape EVO 22-15-1084, 22-15-1085, 22-15-1086 Frame Aluminium Fork SR SUNTOUR, NVX 30 DS HLO Deflection: 100 mm Damper Steering headset FSA, no.57 B-1 Handlebars STYX, Handles STYX, MTB Alloy Stem Aluminium, adjustable Saddle COMODORO, Comfort Seat post STYX 10 mm offset Saddle clamp Aluminium...
  • Page 270 Documents Motor BOSCH, Performance Line, BDU365 250 Watt, 65 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 271 22-18-0006, 22-18-0007 Frame Aluminium Fork SR SUNTOUR, XCM DS HLO Coil Deflection: 100 mm Damper Steering headset FSA, no.57 B-1 Handlebars Bulls, MTB Alloy Aluminium Handles Bulls Stem MTB- S with CCS slot Saddle Bulls, Sportive Ergo Seat post STYX Aluminium, 30.9, 350 mm...
  • Page 272 Documents Rechargeable battery BOSCH, PowerPack 400, BBS265 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 273: Evo Cx

    22-18-0072, 22-18-0073 Frame Aluminium Fork SR SUNTOUR, XCM DS HLO Coil Deflection: 100 mm Damper Steering headset FSA, no.57 B-1 Handlebars Bulls, MTB Alloy Handles STYX Stem MTB- S with CCS slot Saddle Bulls, Sportive Ergo Seat post STYX Saddle clamp...
  • Page 274 Documents Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 275: Performance

    11.3.17 LT Performance 22-18-0070, 22-18-0071 Frame Aluminium Fork SR SUNTOUR, XCE 28 DS Deflection: 100 mm Damper Steering headset FSA, no.57 B-1 Handlebars Bulls, MTB Alloy Aluminium Handles STYX Stem MTB- S with CCS slot Saddle Bulls, Sportive Ergo Seat post STYX Aluminium, 30.9, 350 mm...
  • Page 276 Documents Rechargeable battery BOSCH, PowerPack 400, BBS265 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 277: Sonic Eva

    Documents 11.3.18 Sonic EVA 1 22-18-3003, 22-18-3004 Frame Aluminium Fork Bulls, Lytro 34 LOR 1.8 tapered Deflection: 120 mm Damper Steering headset Handlebars Bulls Handles Stem Bulls, The Frog Saddle PROLOGO, Proxim 400 wide Seat post LIMOTEC, A1 Saddle clamp...
  • Page 278 Documents Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 279: Sonic Eva Tr

    Documents 11.3.19 Sonic EVA TR 1 22-18-3004 Frame Bulls, Lytro 34 LOR 1.8 tapered Aluminium Fork SR SUNTOUR, Edge R Deflection: 120 mm Damper Steering headset Bulls Handlebars Handles Bulls, The Frog Stem PROLOGO, Proxim 400 wide Saddle LIMOTEC, A1...
  • Page 280 Documents Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 281 Fork ROCKSHOX, 35 Gold 1.8 tapered Deflection: 130 mm Damper ROCKSHOX, Deluxe Select+ RT Steering headset Handlebars Bulls Handles Stem Bulls, The Frog Saddle PROLOGO, Proxim 400 wide Seat post LIMOTEC, A1 Saddle clamp Crank bearing SAMOX Pedals ZECURE, VPE-527...
  • Page 282 Documents BOSCH, Performance Line CX, BDU450 250 Watt, 85 Nm Motor Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 283: Sonic Evo Am

    Documents 11.3.21 Sonic EVO AM 1 22-18-3008 Frame Aluminium Fork Bulls, Lytro 34 LOR 1.8 tapered Deflection: 140 mm Damper SR SUNTOUR, Edge Plus R Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Bulls Stem Bulls, S140 Saddle PROLOGO, Proxim 400 wide...
  • Page 284 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 285 Documents 11.3.22 Sonic EVO AM 1 22-18-3008 Frame Aluminium Fork Bulls, Lytro 34 LOR 1.8 tapered Deflection: 140 mm Damper SR SUNTOUR, Edge Plus R Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Bulls Stem Bulls, S140 Saddle PROLOGO, Proxim 400 wide...
  • Page 286 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 287: Sonic Evo Am 2 Carbon

    Documents 11.3.23 Sonic EVO AM 2 Carbon 22-18-3009 Frame Carbon Bulls, Lytro 35 Supreme LOR Air 1.8 Deflection: 150 mm Fork tapered Damper SR SUNTOUR, Edge Plus R Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Bulls Stem Bulls, S140...
  • Page 288 Documents BOSCH, Performance Line CX, BDU450 250 Watt, 85 Nm Motor Rechargeable battery BOSCH, PowerTube 625, BBP290 vertical, 625 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 289: Sonic Evo En

    SR SUNTOUR, Durolux 38 RC-PCS 1.8 tapered Deflection: 180 mm Damper SR SUNTOUR, Tri Air Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Bulls Stem Bulls, S140 Saddle PROLOGO, Proxim 400 Seat post LIMOTEC, A1L Saddle clamp Crank bearing E-Thirteen Pedals ZECURE, VPE-527...
  • Page 290 Documents Rechargeable battery BOSCH, PowerTube 625, BBP290 vertical, 625 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 291 Deflection: 180 mm Damper ROCKSHOX, Deluxe Select+ RT Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Bulls Stem Bulls, S140 Saddle PROLOGO, Proxim 450 Sport Seat post EIGHTPINS, H01 Saddle clamp Crank bearing E-Thirteen Pedals ZECURE, VPE-527 Rear derailleur...
  • Page 292 Documents Motor Aluminium Rechargeable battery ROCKSHOX, ZEB Select RC 1.8 tapered Deflection: 180 mm Display ROCKSHOX, Deluxe Select+ RT Charger ACROS, no.1 1.8 tapered ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 293: Sonic Evo Tr1

    Documents 11.3.26 Sonic EVO TR1 22-19-3006 Frame Aluminium Fork Bulls, Lytro 34 LOR 1.8 tapered Deflection: 120 mm Damper SR SUNTOUR, Edge Plus R Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Plastic Stem Bulls, The Frog Saddle PROLOGO, Proxim 400 wide...
  • Page 294 Documents Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 295: Sonic Evo Tr2 Carbon

    Documents 11.3.27 Sonic EVO TR2 Carbon 22-19-3007 Frame Carbon Fork Bulls, Lytro 35 Supreme LOR Air 1.8 tapered Deflection: 120 mm Damper SR SUNTOUR, Edge Plus R Steering headset ACROS, no.1 1.8 tapered Handlebars Bulls Handles Plastic Stem Bulls, The Frog...
  • Page 296 Documents Rechargeable battery BOSCH, PowerTube 625, BBP290 vertical, 625 Wh Display BOSCH Charger BOSCH ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 297: Sonic Evo Xs

    Documents 11.3.28 Sonic EVO XS 22-18-3013 Frame Aluminium Fork Bulls, Lytro 34 LOR 1.8 tapered Deflection: 120 mm Damper SR SUNTOUR, Edge R Steering headset Handlebars Bulls Handles Stem Bulls, S140 Saddle PROLOGO, Proxim 400 Seat post LIMOTEC, A1 Saddle clamp...
  • Page 298 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 500, BBP280 vertical, 500 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...
  • Page 299 SHIMANO, BL-MT201 DUAL CONTROL lever Disc, front 180 mm, centre lock Disc, rear 180 mm, centre lock Wheel set Rim, front/rear Bulls, DDM-2 Hub, front SHIMANO, HB-MT400 Cassette hub for disc brake Hub, rear SHIMANO, FH-MT500 Cassette hub Spokes Tyres SCHWALBE, Big Ben, Active Line, K-Guard 50-622, 28 x 2.00...
  • Page 300 Documents Motor BOSCH, Performance Line CX, BDU450 CX 250 Watt, 85 Nm Rechargeable battery BOSCH, PowerTube 400, BBP282 horizontal, 400 Wh Display BOSCH Charger BOSCH, Compact Charger, BCS230 ...not available MY22B01 - 22_1.0_27.08.2021...

  • Page 301: Charger Operating Instructions

    Documents 11.4 Charger operating instructions MY22B01 - 22_1.0_27.08.2021...
  • Page 302 Documents Standard Charger Fast Charger eBike Battery Charger 36-4/230 Standard Charger BCS220 0 275 007 907 Li-Ion Input: 230V 50Hz 1.5A Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Li-Ion...
  • Page 303 Documents Compact Charger %&6 MY22B01 - 22_1.0_27.08.2021...
  • Page 304 Documents MY22B01 - 22_1.0_27.08.2021...
  • Page 305 Documents MY22B01 - 22_1.0_27.08.2021...
  • Page 306 Documents MY22B01 - 22_1.0_27.08.2021...
  • Page 307 Documents MY22B01 - 22_1.0_27.08.2021...
  • Page 308 Documents MY22B01 - 22_1.0_27.08.2021...
  • Page 309 Documents MY22B01 - 22_1.0_27.08.2021...

  • Page 310: Glossary

    Glossary Glossary Bicycle for young adults Disc brake Source: ISO 4210-2: pedelec designed for use on Source: EN 15194:2017: brake in which brake public roads by a young adult whose weight is less pads are used to grip the lateral faces of a thin than 40 kg, with maximum saddle height of disc attached to or incorporated into the wheel 635 mm or more and less than 750 mm (see...
  • Page 311 Glossary Fork steerer Maximum tyre pressure Source: EN 15194:2017: part of a fork that rotates Source: EN 15194:2017: maximum tyre pressure around the steering axis of a pedelec frame head recommended by the tyre or rim manufacturer for tube. It is normally connected to the fork crown or a safe and efficient performance.
  • Page 312 Glossary Placing on the market Shut-off speed Source: Directive 2006/42/EC on Machinery, Source: EN 15194:2017: speed reached, by the 17.05.2006, Making available for the first time in pedelec, at the moment the current has dropped the Community machinery or partly completed to zero or to the no load current value.

  • Page 313: Abbreviations

    Glossary Wheel Source: ISO 4210 - 2: unit or combination of hub, rim and spokes or disc, but excluding tyre assem- bly. Work environment Source: ISO 9000:2015: set of conditions under which work is performed. Year of manufacture Source: ZEG: the year of manufacture is the year in which the pedelec was manufactured.

  • Page 314: Appendix

    Appendix Appendix Translation of the original EC/EU Declaration of Conformity Manufacturer Authorised representative for documentation* ZEG Zweirad-Einkaufs-Genossenschaft eG Janine Otto Longericher Strasse 2 c/o ZEG Zweirad-Einkaufs-Genossenschaft eG 50739 Köln, Germany Longericher Strasse 2 50739 Köln, Germany The machine, pedelec types: 22-15-1054 Iconic EVO 1 27.5"...
  • Page 315 Appendix 22-18-3007 Sonic Evo TR2 Carbon 29" Mountain bike 22-18-3008 Sonic EVO AM 1 Mountain bike 22-18-3009 Sonic EVO AM 2 Carbon Mountain bike 22-18-3013 Sonic EVO XS Mountain bike 22-18-5001 Copperhead EVO 1 XXL 27.5" Mountain bike 22-18-5002 Copperhead EVO 1 XXL 29" Mountain bike 22-18-5003 Copperhead EVO 2 XXL 27.5"...

  • Page 316: Declaration Of Conformity For Incomplete Machine

    Appendix Declaration of conformity for incomplete machine MY22B01 - 22_1.0_27.08.2021...
  • Page 317 Appendix MY22B01 - 22_1.0_27.08.2021...
  • Page 318 Appendix MY22B01 - 22_1.0_27.08.2021...

  • Page 319: Keyword Index

    Keyword index Keyword index point 174 - cleaning, 160 Air valve, 33 Dimensions, 59 - securing during transport Articulated shaft, Direction of travel, 44 - caring for 168 Disc brake, 42 Cable clip, 41 Axle, 33 Drive system, 44 Cover cap, 41 - switching off, 143 hydraulic 41 - switching on, 143...
  • Page 320 Keyword index Hub, 39 Motor cover 17 92, 95 – caring for, 167 Motor, 45 - cleaning, 162 - cleaning, 163 - cleaning, 161 - determining the saddle Technical data 55 height, 90, 92, 95 Mudguard 17 - using, 138 Indicator, –...
  • Page 321 Keyword index Vehicle, Technical data 55 Weight, – Shipping weight, 59 – Weight, 59 Wheel, 39 - installing, 71, 74 Winter break, see Break in oper- ation MY22B01 - 22_1.0_27.08.2021...

This manual is also suitable for:

Iconic evo 1 29"Urban evo 12Cross flyer evoLandscape evoCross mover evo 1Lt cx 27.5 ... Show all

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