Bulls Iconic Evo TR1 Translation Of The Original Operating Instructions

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
I c o n i c E v o T R 1 , I c o n i c E v o T R2 , S o n i c E v o A M 4 , S o n ic E v o A M - I
2 1-1 7-1 093, 2 1-18-1 060 , 21 -18-1 062
MY21 B01 - 22 _1.0 _ 10.09.20 20

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Summary of Contents for Bulls Iconic Evo TR1

  • Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE I c o n i c E v o T R 1 , I c o n i c E v o T R2 , S o n i c E v o A M 4 , S o n ic E v o A M - I 2 1-1 7-1 093, 2 1-18-1 060 , 21 -18-1 062 MY21 B01 - 22 _1.0 _ 10.09.20 20...
  • Page 2: Table Of Contents

    Contents Contents About these operating instructions 3.1.3 Brake system Manufacturer 3.1.3.1 Rim brake Language 3.1.3.2 Disc brake Laws, standards and directives 3.1.3.3 Back-pedal brake For your information 3.1.3.4 1.4.1 Warnings 3.1.4 Electric drive system 1.4.2 Markups 3.1.5 Rechargeable battery Nameplate 3.1.5.1 Frame battery Type number and model...
  • Page 3 Contents 3.5.5 Control panel 6.3.2 Rechargeable battery Environmental requirements Instruction and customer service Transporting and storing Adjusting the pedelec Physical transport characteristics 6.5.1 Adjusting the saddle 4.1.1 Designated handles/lifting points 6.5.1.1 Adjusting the saddle tilt Transporting 6.5.1.2 Determining the seat height 4.2.1 Using the brake transport securing 6.5.1.3...
  • Page 4 Contents Check list before each ride 6.13.14.5Configuring eShift Using the kickstand 6.13.14.6Switching on Bluetooth® 6.8.1 Raising the kickstand 6.13.14.7Switching off Bluetooth® Using the pannier rack 6.13.14.8Adding new device to Bluetooth® 6.10 Using the saddle 6.13.14.9Removing device from Bluetooth® 6.11 Rechargeable battery 6.13.14.10Setting the brightness 6.11.1 Frame battery...
  • Page 5 Servicing the pedals Recycling and disposal 10.1 Documents 7.3.6 Servicing the chain 10.2 Parts list Maintenance 10.2.1 Iconic Evo TR1 27.5″ 7.4.1 Wheel 10.2.2 Iconic Evo TR2 27.5″ 7.4.1.1 Checking the tyres 10.2.3 Sonic Evo AM4 7.4.1.2 Checking the rims 10.2.4...
  • Page 6 About these operating instructions Thank you for your trust! Copyright BULLS pedelecs are premium quality bicycles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your Distribution or reproduction of these operating specialist dealer will provide you with guidance instructions and utilisation or communication of and instruction and assemble your product.
  • Page 7: About These Operating Instructions

    Medium-risk hazard. published version of the operating instructions. You will find any modifications to these operating instructions at: CAUTION www.bulls.de/service/downloads. May lead to minor or moderate injuries if ignored. Language Low-risk hazard. The original operating instructions are written in German.
  • Page 8: Markups

    About these operating instructions 1.4.2 Markups Instructions for specialist dealers are highlighted in grey. They are indicated by a screwdriver symbol. Information for specialist dealers does not require non-professionals to take any action. You will find stylised forms of typeface in the operating instructions: Stylised form Italics...
  • Page 9: Nameplate

    About these operating instructions Nameplate The nameplate is situated on the frame. You can You will find thirteen pieces of information on the see the exact position of the nameplate in Figure 2. nameplate. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 21-17-1017...
  • Page 10: Type Number And Model

    These operating instructions are an integral part of pedelecs with the type numbers: Type no. Model Pedelec type 21-17-1093 Iconic Evo TR1 27.5″ Mountain bike 21-17-1093 Iconic Evo TR2 27.5″ Mountain bike 21-18-1060 Sonic Evo AM4 27.5″...
  • Page 11: Safety

    Safety Safety 2.1.2 Risk of fire and explosion due to short circuit in the battery Residual risks Metal objects may connect the battery's electrical terminals. The battery may self-ignite and 2.1.1 Risk of battery fire and explosion explode. The safety electronics may fail if the batteries are ...
  • Page 12: Risk Of A Fall Due To Incorrectly Set Quick Releases

    Safety 2.1.5 Risk of a fall due to incorrectly set 2.2.2 Suspension oil quick releases Suspension oil in the fork and the rear frame Excessively high clamping force will damage the damper is toxic to the touch, irritates respiratory quick release and cause it to lose its function. tracts and causes cancer, sterility and mutation in Insufficient clamping force will result in germ cells.
  • Page 13: Safety Markings And Safety Instructions

    Safety Safety markings and safety What to do in an emergency instructions 2.7.1 Dangerous situation in road traffic The nameplate contains these safety markings  In the event of any hazards or dangers in road and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.
  • Page 14: Battery Vapours Emitted

    Safety  If a person is lying on their back and vomiting, 3 Contact the fire service immediately. place them in the recovery position. Seek  Use Class fire extinguishers to put out the fire. medical advice immediately.  Never extinguish damaged batteries with water Environmental protection measures or allow them to come into contact with water.
  • Page 15: Overview

    Overview Overview Figure 2: Pedelec viewed from right: BULLS Copperhead Evo AM3 used as example Front wheel Reflector Fork Pannier rack Front wheel guard Rear wheel guard Handlebars Kickstand Stem Rear wheel Frame Chain Rear frame damper Motor Seat post...
  • Page 16: Description

    Overview Description 3.1.2.2 Suspension fork A suspension fork is based either on a steel spring or 3.1.1 Wheel air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping. The suspension prevents an impact, such as one caused by a stone lying in the pedelec's path, from being channelled directly into the rider's body via the fork.
  • Page 17: Steel Suspension Fork

    Overview 3.1.2.3 Steel suspension fork 3.1.2.4 Air suspension fork The stem and handlebars are fastened to the fork The air suspension fork features air suspension and a compression damper plus a rebound damper in steerer (1). The wheel is fastened to the quick some cases.
  • Page 18: Suntour Rear Frame Damper

    Overview 3.1.2.5 Suntour rear frame damper 3.1.2.6 FOX rear frame damper The rear frame damper features air suspension, a The rear frame damper features air suspension, a compression damper and a rebound damper. compression damper and a rebound damper. 25-30% Figure 8: Example showing FOX rear frame damper Figure 7: Example showing Suntour rear frame damper Guide rod eye...
  • Page 19: Brake System

    Overview 3.1.3 Brake system linings, positioned opposite one another, to be pressed onto the rims. The hydraulic rim brake Every pedelec has a hydraulic brake system. The features a locking lever. The rim brake locking brake fluid is in a closed hose system. If the rider lever is not marked with any lettering.
  • Page 20: Back-Pedal Brake

    Overview 3.1.3.3 Back-pedal brake 6 Brake calliper 7 Bike speed sensor 8 Sensor disc ABS is an added function in some pedelecs. BOSCH ABS The rear wheel brake function does not depend on the anti-blocking system (ABS) functioning correctly. When the brakes are applied, the ABS function detects critical slippage thanks to the wheel speed sensors on the front and rear wheels.
  • Page 21: Electric Drive System

    Overview 3.1.4 Electric drive system The electric drive system is made up of 8 components: The pedelec is driven by muscle power applied to the chain drive. The force which is applied by pedalling in the direction of travel drives the front chain wheel.
  • Page 22: Frame Battery

    Overview The battery is protected against deep discharge, 3.1.5.1 Frame battery overcharging, overheating and short circuit. In the event of a hazard, a protective circuit switches the battery off automatically. The battery has a high energy content when charged. The substances in lithium-ion battery cells may become inflammable under certain conditions.
  • Page 23: Pannier Rack Battery

    Overview 3.1.5.2 Pannier rack battery 3.1.5.3 Integrated battery Three different types of pannier rack batteries can Two different types of pannier rack batteries can be fitted: be fitted: PowerTube 400 PowerTube 500 PowerTube 625 PowerPack 300 PowerPack 400 PowerPack 500 (vertical/horizontal) (vertical/horizontal) (vertical/ horizontal)
  • Page 24: On-Board Computer

    Overview 3.1.6 On-board computer Your location will only be logged if the on-board computer is connected to the eBike Connect app. 3.1.6.1 USB port There is a USB port under the rubber cover beneath the on-board computer. Charge voltage Charging current Max.
  • Page 25: Proper Use

    Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff. equipment may not meet. For riding on public The rechargeable batteries are designed to roads, some special regulations apply in relation supply power to the pedelec motor only and must...
  • Page 26: Improper Use

    Overview Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...
  • Page 27: Maximum Permitted Total Weight

    (PTW). The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage. Type no. Model 21-17-1093 Iconic Evo TR1 27.5″ 150 kg 21-17-1093 Iconic Evo TR2 27.5″ 150 kg 21-18-1060 Sonic Evo AM4 27.5″...
  • Page 28: Technical Data

    Overview Technical data 3.4.5 Kiox on-board computer Internal lithium ion battery 3.7 V 3.4.1 Pedelec 230 mAh Transportation temperature 5 °C - 25 °C Operating temperature -5 °C - +40 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature -10 °C - +40 °C Storage temperature 10 °C - 30 °C...
  • Page 29: Active Line Plus Motor

    Overview 3.4.7 Active Line Plus motor 3.4.10 PowerPack 300 battery Maximum continuous power 250 W Nominal voltage 36 V Max. torque 50 Nm Nominal capacity 8.2 Ah Nominal voltage 36 V DC Energy 300 Wh Protection class IP54 Weight 2.5/ 2.6 kg Weight about 3.2 kg Protection class...
  • Page 30: Powertube 400 Battery

    Overview 3.4.13 PowerTube 400 battery 3.4.16 BOSCH Pedelec ABS BAS100 Nominal voltage 36 V Operating temperature -5 °C - +40 °C Nominal capacity 11 Ah Storage temperature -10 °C - +60 °C Energy 400 Wh Protection class IPx7 Weight 2.9 kg Weight about 1 kg Protection class...
  • Page 31: Description Of Controls And Screens

    Overview Description of controls and The five green LEDs on the battery level indicator show the charge level when the battery is screens switched on. Each LED represents about 20 % of 3.5.1 Handlebars battery capacity. All five LEDs will light up when the battery is fully charged.
  • Page 32: Start Screen

    Overview 3.5.3.1 Start screen A suitable message will be displayed if the battery is being recharged on the pedelec. If the on-board The S TA R T S C R EE N will appear as soon as the computer is removed from its mount, the last on-board computer is inserted into its mount.
  • Page 33: Status Bar

    Overview 6. Power evaluation indicator 3.5.3.3 Status screen The power evaluation provides a graphic display of the current speed (white bar) in relation to the average speed. The graph allows the rider to see directly whether the current speed is above or below their average speed.
  • Page 34: Settings

    Overview 3.5.3.5 Settings – My eBike Menu with seven settings for the pedelec. All system and service-relevant values can be → <Reset> read and changed in the settings. The settings Displays the point in time of the last reset. Counters menu structure is customised and may change such as daily mileage or average values can be re-set when components or services are added.
  • Page 35: Additional Journey Information For Eshift Shimano Di2 And Rohloff

    Overview → Applies only to pedelecs with eShift with Shimano <Registration> DI2 derailleur gears. The following additional → <FAQs> functions are available on the function display: Information on FAQs (frequently asked questions) → <Introduction to Kiox> Indicator Change → <Certificates> AD J U ST G EAR This is where you can make a fine Certifications...
  • Page 36: Abs Indicator Lamp

    Overview 3.5.4 ABS indicator lamp 3.5.5 Control panel Only applies to pedelecs with this equipment The anti-blocking system indicator lamp must light up after the system has started up and must go out once speed has reached about 5 km/h. If the ABS indicator lamp does not light up when the electric drive system starts, the ABS is defective.
  • Page 37: Environmental Requirements

    Overview Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +40 °C must range between 5 °C and 35 °C. The electric drive be avoided. system is limited in its performance outside this You must also keep within the following temperature range.
  • Page 38 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.
  • Page 39: Transporting And Storing

    Transporting and storing Transporting and storing 4.1.1 Designated handles/lifting points The box does not have any handles. Physical transport characteristics Weight and dimensions during transportation 50 cm t.b.a. t.b.a. t.b.a. Iconic Evo 55 cm t.b.a. t.b.a. t.b.a. TR1 27.5″ 60 cm t.b.a.
  • Page 40: Transporting

    Transporting and storing Transporting 4.2.2 Transporting the pedelec Bicycle rack systems which use the handlebars or CAUTION frame to hold the pedelec in an upside-down position exert inadmissible forces on its Crash caused by unintentional activation components during transportation. This can cause There is a risk of injury if the drive system is the supporting parts to break.
  • Page 41: Storing

    Transporting and storing Storing 4.3.2 Break in operation  Store pedelec, on-board computer, battery and Notice charger in a clean, dry place where they are The battery discharges when not in use. This can protected from sunlight. Do not store outdoors cause irreparable damage to the battery.
  • Page 42: Carrying Out A Break In Operation

    Transporting and storing 4.3.2.2 Carrying out a break in operation 1 Store the pedelec, battery and charger in a dry, clean environment. We recommend storing them in uninhabited rooms with smoke alarms. Dry locations with an ambient temperature of about 10 °C to 20 °C are ideal. 2 Recharge the on-board computer battery for at least 1 hour every 3 months.
  • Page 43: Assembly

    Assembly Assembly 5.2.1 Scope of delivery Pedelecs are fully assembled in the factory for test purposes and then dismantled for WARNING transportation. Risk of eye injury The pedelec is 95 - 98 % pre-assembled. The Problems may arise if the settings are not made scope of delivery includes: to components correctly and you may sustain serious injuries as a result.
  • Page 44: Preparing The Battery

    Assembly Preparing the battery 5.4.1 Checking the battery The battery must be checked before it is charged for the first time. 1 Press the On-Off button (battery).  If none of the LEDs on the battery level indicator light up, the battery may be damaged. ...
  • Page 45: Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)

    Assembly 6 Use a TORX® T25 wrench to fasten the screws 2 Screw the battery mounting plate onto the into the battery mount. PowerTube 625 battery with original Bosch screws (M4 × 8 T20). In doing so, ensure that the removal tab faces the front of the battery. Figure 32: Fastening the battery mount Figure 34: Fitting the mounting plate 5.4.3...
  • Page 46: Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)

    Assembly 5.4.4 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) 1 Detach the upper interface (lock side) from the Bosch PowerTube 625 battery with a TORX® T20 wrench. Figure 38: Fastening the battery mounting plate 4 Press to push the battery cover onto the battery.
  • Page 47: Installing The Wheel In The Suntour Fork

    Assembly 5.5.1 Installing the wheel in the Suntour 4 Tighten the securing screw with a 5 mm fork hexagon socket spanner to 5–6 Nm.  The lever is mounted. 5.5.1.1 Screw-on axle (15 mm) Only applies to Suntour forks with 15 mm screw-on axle 1 Insert the axle completely on the drive side.
  • Page 48: Quick Release Axle

    Assembly 5.5.1.3 Quick release axle 2 Tighten the axle with the red handle. Only applies to Suntour forks with screw-on axle CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel.
  • Page 49: Quick Release

    Assembly 5 Check the position and clamping force of the 5.5.1.4 Quick release quick release lever. The quick release lever Only applies to Suntour forks with quick release must be flush with the lower housing. You must be able to see a slight impression on the palm CAUTION of your hand when you close the quick release Crash caused by unfastened quick release...
  • Page 50: Installing The Wheel In The Fox Fork

    Assembly 5.5.2 Installing the wheel in the FOX fork 2 Push in the quick release until you can hear a click. Make sure that the flange is extended. 5.5.2.1 Quick release (15 mm) Only applies to FOX forks with 15 mm screw-on axle The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm quick releases.
  • Page 51: Kabolt Axle

    Assembly Setting the quick releases 5.5.2.2 Kabolt axle Only applies to FOX forks with Kabolt axles The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm Kabolt axles. 1 Place the front wheel in the fork ends of the fork.
  • Page 52: Firm Hold

    Assembly Pedelec sale 5.5.3.2 Firm hold 1 Place your entire body weight on the  Complete Pedelec pass on the operating handlebars with the quick release lever closed instructions envelope. to check that the stem is firmly in place.  Note down the manufacturer and the number of ...
  • Page 53: Operation

    Operation Operation Risks and hazards CAUTION WARNING Crash caused by difficult-to-spot damage Injuries and death caused by other road users If the pedelec topples over or you have a fall or an accident, there may be difficult-to-spot damage to Other road users, trucks, cars or pedestrians often components such as the brake system, quick underestimate the speed of pedelecs.
  • Page 54: Personal Protective Equipment

    Operation 6.1.1 Personal protective equipment CAUTION It is recommended that you wear a suitable cycling helmet, sturdy footwear and typical, close- Crash caused by poor road conditions fitting, reflective sports clothing. Loose objects, such as branches and twigs, may become caught in the wheels and cause a crash Tips for a greater range with injuries.
  • Page 55 Operation Battery and temperature Electrical resistance increases as the temperature drops. Battery performance is reduced. As a result, you should expect the range to be shorter than normal in winter.  Use a thermal protection sleeve on the battery in winter. MY21B01 - 22_1.0_10.09.2020...
  • Page 56: Error Message

    Operation Error message Code Description Method of resolution 6.3.1 On-board computer USB connection error Re-start the system. Contact your specialist The drive system monitors itself continuously and dealer if the problem displays a number as an error message if a known persists.
  • Page 57 Operation Code Description Method of resolution Code Description Method of resolution An inadmissible electrical Remove consumer. Battery voltage error Re-start the system. load has been detected Re-start the system. Contact your specialist dealer if the problem Contact your specialist persists. dealer if the problem persists.
  • Page 58: Rechargeable Battery

    Operation 6.3.2 Rechargeable battery Code Description Method of resolution The battery is protected against deep discharge, 860, 861 Error in the power supply Re-start the system. overcharging, overheating and short circuits by Contact your specialist Electronic Cell Protection (ECP). In the event of a dealer if the problem persists.
  • Page 59: Instruction And Customer Service

    Operation Instruction and customer service  Adjust the saddle tilt to horizontal. Your supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the latest.
  • Page 60: Adjusting The Seat Height With Quick Release

    Operation 6.5.1.3 Adjusting the seat height with quick 6.5.1.4 Adjusting the seat position release The saddle can be shifted on the saddle frame. 1 Open the quick release on the seat post to The right horizontal position ensures an optimal change the seat height (1).
  • Page 61: Adjusting The Handlebars

    Operation 6.5.2 Adjusting the handlebars CAUTION Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will result in unfavourable transmission of force. This can cause components to break.
  • Page 62: Setting The Grip Distance On A Magura Hs22 Brake Lever

    Operation   Use a T25 TORX® wrench to turn the setting Push the brake lever gently and hold. screw (1) to adjust the grip distance.  Move the slider (2) outwards (–) to Position II or III.  The brake handle moves closer to the handlebars.
  • Page 63: Setting The Pressure Point On A Magura Brake Lever

    Operation   The lever pressure point activates sooner. Use a T25 TORX® wrench to turn the setting screw (1) to adjust the grip distance. Figure 69: Setting the grip distance on a Magura disc brake lever  Turn the setting screw/twist knob (5) anti- clockwise towards minus (–).
  • Page 64: Adjusting The Negative Deflection

    Operation The adjustment shown here represents a basic 6.5.6.3 Adjusting the air suspension fork negative deflection setting. The rider should change the basic setting to suit the surface and his/her preferences. Only applies to pedelecs with this equipment  The air valve is located beneath the valve cap ...
  • Page 65: Adjusting The Air Suspension Fork Rebound

    Operation 6.5.7 Adjusting the FOX fork 8 Get off the pedelec without allowing it to deflect. Only applies to pedelecs with this equipment 9 Measure distance between the dust seal and CAUTION the cable tie.  This measurement is the negative deflection. Crash caused by incorrectly set suspension The recommended value is between 15% If the suspension is set incorrectly, the fork may...
  • Page 66: Adjusting The Rebound

    Operation 1 The air valve is located beneath a blue valve 10 Measure the distance between the dust wiper cap on the crown of the left-hand shock and the O-ring or cable tie. absorber. Unscrew the valve cap in an anti- ...
  • Page 67: Setting The Suntour Rear Frame Damper

    Operation 6.5.8 Setting the Suntour rear frame  Measure the distance between the air chamber seal and the O-ring. This measurement is the damper negative deflection. The recommended value Only applies to pedelecs with this equipment is between 25% (hard) and 30% (soft) of the total rear frame damper deflection.
  • Page 68: Setting The Compression

    Operation 6.5.8.3 Setting the compression 3 Adjust the rear frame damper air pressure to the rider's weight. You can use the pressure damper setting to adjust the rear frame damper to the ground conditions. 4 Slowly compress the damper to over 25 % of The pressure damper setting defines the speed at the deflection 10 times until you have reached which the rear frame damper rebounds after being...
  • Page 69: Adjusting The Rebound

    Operation 6.5.10 Setting up the smart app 6.5.9.2 Adjusting the rebound The rebound adjuster defines the speed at which The rider must register online to use all the the rear frame damper rebounds after being operating system functions. The rider can use subjected to load or impact.
  • Page 70: Accessories

    Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front wheel or rear wheel can be inserted securely for pedelecs which do not have a The child may crush his/her fingers on exposed kickstand.
  • Page 71: Trailer

    Operation 6.6.2 Trailer 6.6.3 Pannier rack The specialist dealer will advise on choosing a CAUTION suitable pannier rack. Crash caused by brake failure The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted. The braking distance may be longer if the trailer is carrying excessive load.
  • Page 72: Check List Before Each Ride

    Operation Check list before each ride  Check the pedelec before each ride.  Take the pedelec out of service if you spot any anomalies.  Check that the pedelec is complete.  Check the battery is firmly in place. Check that the lighting, reflector and brake, for instance, ...
  • Page 73: Using The Kickstand

    Operation Using the kickstand  Distribute the baggage as evenly as possible between the left- and right-hand side. 6.8.1 Raising the kickstand  We recommend the use of panniers and  Use your foot to raise the kickstand completely baggage baskets. before setting off.
  • Page 74: Rechargeable Battery

    Operation 6.11 Rechargeable battery 6.11.2 Pannier rack battery Only applies to pedelecs with this equipment  Switch off the battery and drive system before removing or inserting the battery. 6.11.2.1 Removing the pannier rack battery 6.11.1 Frame battery Only applies to pedelecs with this equipment 6.11.1.1 Removing the frame battery Figure 81: Removing (2) and inserting (3) the pannier rack battery...
  • Page 75: Inserting The Integrated Battery

    Operation 1 Open battery lock with battery key (see [1]). 6.11.4 Charging the battery  The battery is released and falls into the CAUTION retainer guard (see [2]). 2 Hold the battery in your hand from below. Use Fire caused by overheated charger the other hand to push on the retainer guard The charger heats up when charging the battery.
  • Page 76: Charging The Dual Battery

    Operation 2 Connect the mains plug of the charger to a 6.11.5.2 Charging process when one battery is used normal domestic, grounded socket.  Remove the batteries from their mounts to Connection data 230 V, 50 Hz charge each one individually. Notice ...
  • Page 77: Electric Drive System

    Operation 6.12 Electric drive system 6.12.2 Switching off the electric drive system 6.12.1 Switching on the electric drive As soon as you stop pushing the pedals in normal system mode or reach a speed of 25 km/h, the drive system switches off the assistance system. The CAUTION assistance system starts up again if you push the pedals and your speed is less than 25 km/h.
  • Page 78: On-Board Computer

    Operation 6.13 On-board computer 6.13.1 Inserting the on-board computer 1 Place the on-board computer lower section into CAUTION the mount. Crash caused by distraction A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries.
  • Page 79: Securing The On-Board Computer

    Operation 6.13.2 Securing the on-board computer 1 Grip the on-board computer by its top edge. 2 Pull on-board computer towards you until on- It is possible to secure the on-board computer so board computer comes out of the magnetic that it cannot be removed. mount.
  • Page 80: Switching The On-Board Computer On

    Operation Switching the on-board computer 6.13.6 Using the USB port 6.13.3.3 Notice A USB connection is not a waterproof plug connection. Any moisture penetrating through the USB port may trigger a short circuit in the on- board computer.  Never connect an external device when cycling in the rain.
  • Page 81: Using The Push Assist System

    Operation  The drive system needs to be already switched 1 Press the push assist button once to activate on to turn on the riding light. the push assist.  Press the riding light button on the on-board 2 Press and hold down the plus button on the computer.
  • Page 82: Operating The On-Board Computer

    Operation 6.13.9 Operating the on-board computer 6.13.10 Opening the start screen All user interface screens and texts on the  Insert on-board computer into the mount. following pages correspond to the latest software  The S T A R T S C R E E N will be shown. release version.
  • Page 83: 1Registration With Ebike Connect

    Operation 6.13.14.2 Resetting daily mileage or average Settings menu structure values manually Level 1 Ebene2 1 Open <My eBike> menu item. Registration My eBike 2 Open <Reset> sub-menu item. → <Reset> → <Auto reset [Current value]> 3 Follow the instructions on the on-board →...
  • Page 84: 7Switching Off Bluetooth

    Operation 6.13.14.7 Switching off Bluetooth® 3 Follow the instructions on the on-board computer. 1 Open < Bluetooth®> menu item.  The time zone is selected. 2 Follow the instructions on the on-board computer. 6.13.14.14 Setting the clock format  Bluetooth® is switched off. 1 Open <Sys settings>...
  • Page 85: Brake

    Operation 6.14 Brake CAUTION WARNING Crash caused by wet conditions Crash caused by brake failure The tyres may slip on wet roads. In wet conditions you must also expect a longer braking distance. Oil or lubricant on the brake disc in a disc brake The braking sensation differs from the usual or on the rim of a rim brake can cause the brake sensation.
  • Page 86: Using The Brake Lever

    Operation 6.14.1 Using the brake lever WARNING Accident due to ABS failure If the ABS indicator lamp is lit, the ABS function is not active.  Adapt riding to the circumstances. In extreme riding situations, the ABS may not be able to regulate until the pedelec comes to a halt.
  • Page 87: While Riding

    Operation Notice CAUTION The anti-blocking system indicator lamp may light Damage to components and risk of crushing up if the front and rear wheels are rotating at widely different speeds from one another – for There is a gap between the ABS control unit and example, if the rider cycles on the rear wheel only the frame.
  • Page 88: Suspension And Damping

    Operation 6.15 Suspension and damping 6.15.2 Adjusting the rebound in the RockShox rear frame damper 6.15.1 Adjusting the compression in the Only applies to pedelecs with this equipment Suntour fork The rebound damper determines the speed at Only applies to pedelecs with this equipment which the fork rebounds to full length after deflection.
  • Page 89: Adjusting The Compression In A Rockshox Damper

    Operation 6.15.3 Adjusting the compression in a RockShox damper Only applies to pedelecs with this equipment The compression damper controls the speed at which the rear frame damper deflects during slow impact, such as smaller impacts or when the rider goes round a corner or shifts their weight.
  • Page 90: Gear Shift

    Operation 6.16 Gear shift 6.16.2 Using a hub gear Only applies to pedelecs with this equipment The selection of the appropriate gear is a prerequisite for a physically comfortable ride and CAUTION making sure that the electric drive system functions properly. The ideal pedalling frequency Crash caused by incorrect use is between 70 and 80 revolutions per minute.
  • Page 91: Using Eshift

    Operation  Turn the twist grip (1) backwards to switch up 6.16.3.2 eShift with manual Shimano DI2 hub gears a gear (4).  Turn the twist grip (1) forwards to switch down Only applies to pedelecs with this equipment a gear (2). The new gear is shown briefly on the display screen each time it is changed.
  • Page 92: Parking The Pedelec

    Operation 6.17 Parking the pedelec Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure. This can destroy the tyres.  Never park the pedelec in the sun.  On hot days, regularly check the tyre pressure and adjust it as necessary.
  • Page 93: Cleaning And Servicing

    Cleaning and servicing Cleaning and servicing Cleaning check list CAUTION  Clean the pedals after each ride Crash and falling caused by unintentional  Suspension fork after each ride activation There is a risk of injury if the drive system is ...
  • Page 94: Basic Cleaning

    Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrushes.
  • Page 95: Cleaning The Chain

    Cleaning and servicing  Clean the battery electrical connections with a 7.2.5 Cleaning the chain dry cloth or paintbrush only. Notice  Wipe off the decorative sides with a damp  Never use aggressive (acid-based) cleaners, cloth. rust removers or degreasers when cleaning 7.2.7 Cleaning the on-board computer the chain.
  • Page 96: Cleaning The Brake

    Cleaning and servicing 7.3.1 Servicing the frame 7.2.9 Cleaning the brake  Dry the frame. WARNING  Spray with care oil. Brake failure due to water penetration  Clean off the care oil again after a short time. The brake seals are unable to withstand high 7.3.2 Servicing the stem pressures.
  • Page 97: Maintenance

    Cleaning and servicing Maintenance 7.4.1.1 Checking the tyres  Check the tyre wear. The tyre is worn if the CAUTION anti-puncture protection or the carcass cords are visible. Crash and falling caused by unintentional  A specialist dealer will need to change the tyre activation if it is worn.
  • Page 98: Checking And Adjusting The Tyre

    Cleaning and servicing 7.4.1.4 Checking and adjusting the tyre 7.4.2 Brake system pressure – Presta valve CAUTION Only applies to pedelecs with this equipment  It is recommendable to use Crash caused by brake failure a bicycle pump with a pressure gauge.
  • Page 99: Checking The Electrical Cables And Brake Cables

    Cleaning and servicing 7.4.6 Checking the electrical cables and 7.4.10 Checking the chain tension brake cables Notice  Check all visible electrical cables and Bowden Excessive chain tension increases wear. If the cables for damage. If the sheathing is chain tension is too low, there is a risk that the compressed, a brake is defective or a light chain will slip off the chain wheels.
  • Page 100: Maintenance

    Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes. Incorrect or fluids will contaminate if they enter the sewers or unauthorised assembly can damage the brakes.
  • Page 101: Suspension System

    Maintenance  The specialist dealer will fully inspect the WARNING interior and exterior of the rear frame damper, overhaul the rear frame damper, replace all air Injury due to explosion seals on air forks, overhaul the air suspension, change the oil and replace the dust wipers. The air chamber is pressurised.
  • Page 102: Suspension Fork

    Maintenance Special tools, special lubricants and knowledge of WARNING suspension components are required to maintain and repair the rear frame damper. Injury due to explosion The rear frame damper may become damaged if The air chamber is pressurised. If the air system is the procedure is not followed as described.
  • Page 103: Suspension Seat Post

    Maintenance 8.1.3 Suspension seat post Axle with quick release Only applies to pedelecs with this equipment CAUTION Maintenance intervals Crash caused by unfastened quick release by.schulz seat post Check all screws for correct tightening A faulty or incorrectly installed quick release may After 250 km and ...
  • Page 104: Checking The Quick Release

    Maintenance 8.2.1 Checking the quick release Adjusting the gear shift  Check the position and clamping force of the If you cannot select the gears effortlessly, you will quick release lever. The quick release lever need to adjust the setting for the shift cable tension. must be flush with the lower housing.
  • Page 105: Cable-Operated Twist Grip, Dual-Cable

    Maintenance 8.4.3 Cable-operated twist grip, dual- cable Only applies to pedelecs with this equipment  For a smooth gear shift, set the adjusting sleeves on the shifter housing.  There is noticeable play of around 2–5 mm (1/2 gear) when twisting the twist grip. Figure 105: Twist grip with adjusting sleeves (1) and play of the gear shift (2) MY21B01 - 22_1.0_10.09.2020...
  • Page 106: Troubleshooting, Fault Clearance And Repair

    Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 Error message clearance If an error message is displayed, run through the following actions: The components of the drive system are checked constantly and automatically. If an error is 1 Make a note of the system message.
  • Page 107: Assistance Function Errors

    Troubleshooting, fault clearance and repair 9.1.3 Assistance function errors Symptom Cause Remedy Check battery is charged. Is the battery charged sufficiently? Recharge the battery if it is almost flat. Are you riding up long inclines in Switch off the drive system. summer weather or have you been Wait a moment and then check again.
  • Page 108: Battery Error

    Troubleshooting, fault clearance and repair 9.1.4 Battery error Symptom Cause Remedy  The battery discharges The battery may be at the end of its Replace the battery with a new one. quickly. useful life. Pull out the charger mains plug and reconnect it again. Try charging again.
  • Page 109: Display Errors

    Troubleshooting, fault clearance and repair Symptom Cause Remedy Move away from the battery immediately. There is an unusual smell. Contact the fire service immediately. Observe all the safety instructions in Section 2 Safety. Fumes are emitted from Move away from the battery immediately. the battery.
  • Page 110: Other Errors

    Troubleshooting, fault clearance and repair 9.1.7 Other errors Symptom Cause Remedy  Two beeps will sound if a switch is This is not a malfunction. Pressed switch mode has been pressed but the switch cannot be deactivated. operated.  This occurs when a warning or an error is shown on the display screen.
  • Page 111: Recycling And Disposal

    Recycling and disposal Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE and the European Directive 2006/66/EC on accumulators. The directive provides the framework for the return and recycling of used devices across the EU.
  • Page 112: Documents

    Documents 10.1 Documents 10.2 Parts list 10.2.1 Iconic Evo TR1 27.5″ 21-17-1093 Model name Iconic Evo TR1 27.5″ Fork BULLS Lytro 34 BLACK LOR Air CTS Boost Damper SR Suntour Unair LOR8 Headset Acros Handlebars BULLS Handles BULLS Stem SUV-i...
  • Page 113: Iconic Evo Tr2 27.5

    Documents 10.2.2 Iconic Evo TR2 27.5″ 21-17-1093 Model name Iconic Evo TR2 27.5″ Fork BULLS Lytro 34 BLACK LOR Air CTS Boost Damper SR Suntour Unair LOR8 Headset Acros Handlebars BULLS Handles BULLS Stem SUV-i Saddle BULLS Seat post BULLS...
  • Page 114: Sonic Evo Am4

    Model name Sonic Evo AM4 29/27.5 Fork Rock Shox 35 Gold 1.8 tapered Damper Rock Shox Deluxe RT Select+ Headset Acros No.1 Handlebars BULLS Riser Handles BULLS Enduro Stem t.b.a. Saddle Selle Royal Vivo Seat post Limotec Alpha 1 Crank set...
  • Page 115: Sonic Evo Am-I Carbon

    Rock Shox Lyrik Select RC 1.8 tapered Damper RockShox Deluxe Select+ RL Headset Acros No.4 Handlebars PMG Carbon Handles BULLS Enduro Stem BULLS The Frog Saddle Selle Royal Vivo Seat post Limotec Alpha 1 Crank set Samox Pedals Wellgo, ZZE-01M Rear derailleur...
  • Page 116: Assembly Report

    Documents 10.3 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
  • Page 117 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
  • Page 118: Maintenance Instructions

    Documents 10.4 Maintenance instructions Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K.
  • Page 119 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable 6 months manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling 6 months wiring...
  • Page 120 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance No full braking; braking Locate defective part in brake Brake system 6 months Functional check O.K. distance too long system and correct Gear shift under Problems when shifting 6 months...
  • Page 121 Documents Notes MY21B01 - 22_1.0_02.09.2020...
  • Page 122: Charger Operating Instructions

    Documents 10.5 Charger operating instructions MY21B01 - 22_1.0_02.09.2020...
  • Page 123 Documents Standard Charger Fast Charger eBike Battery Charger 36-4/230 Standard Charger BCS220 0 275 007 907 Li-Ion Input: 230V 50Hz 1.5A Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Li-Ion...
  • Page 124 Documents Compact Charger %&6 MY21B01 - 22_1.0_02.09.2020...
  • Page 125 Documents MY21B01 - 22_1.0_02.09.2020...
  • Page 126 Documents MY21B01 - 22_1.0_02.09.2020...
  • Page 127 Documents MY21B01 - 22_1.0_02.09.2020...
  • Page 128 Documents MY21B01 - 22_1.0_02.09.2020...
  • Page 129 Documents MY21B01 - 22_1.0_02.09.2020...
  • Page 130: Glossary

    Glossary Glossary Electrically power assisted cycle, pedelec Source: EN 15194:2017: electrically power Brake lever assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Source: EN 15194:2017: lever used to apply the exclusively by means of the auxiliary electric brake.
  • Page 131 Glossary Maximum saddle height Quick-release device, quick release Source: EN 15194:2017: vertical distance from Source: EN 15194:2017: lever actuated the ground to the point where the top of the seat mechanism that connects, retains or secures a surface is intersected by the seat-post axis, wheel or any other component.
  • Page 132: Abbreviations

    Glossary Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. Wheel Source: EN 15194:2017: assembly or combination of hub, spokes or disc, and rim, but excluding tyre assembly.
  • Page 133: Appendix

    Longericher Strasse 2 c/o ZEG Zweirad-Einkaufs-Genossenschaft eG 50739 Köln, Germany Longericher Strasse 2 50739 Köln, Germany The machine, pedelec types: 21-17-1093 Iconic Evo TR1 27.5″ Mountain bike 21-17-1093 Iconic Evo TR2 27.5″ Mountain bike 21-18-1060 Sonic Evo AM4 27.5″ Mountain bike 21-18-1060 Sonic Evo AM4 29″...
  • Page 134: Directive Declaration Of Conformity With Red Directive

    Appendix Directive declaration of conformity with RED Directive Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the Kiox radio system complies with Directive 2014/53/EU. The complete EU declaration of conformity is available online at: https://www.ebike-connect.com/conformity. MY21B01 - 22_1.0_02.09.2020...
  • Page 135: Declaration Of Conformity For Incomplete Machine

    Appendix III. Declaration of conformity for incomplete machine MY21B01 - 22_1.0_08.09.2020...
  • Page 136 Appendix MY21B01 - 22_1.0_08.09.2020...
  • Page 137 Appendix MY21B01 - 22_1.0_08.09.2020...
  • Page 138: Keyword Index

    Keyword index Keyword index Front wheel brake, 19, 20 ABS, Cassette, - braking, 86 - use 86 – care 96 Front wheel, see Wheel Technical data 30 Chain drive, 21 Air chamber, 18 Chain guard, Gear shift twist grip, 31 Air valve, - checking, 72 - checking, 99...
  • Page 139 Keyword index On-board computer, 21, 24 Seat post, - attaching, 79 position 15 - change design 34, 84 Securing hook, 23 Serial number, - charging the battery, 80 - cleaning, 95 display 34 - insert 78 Service date, - operate 82 Indicator 34 - remove 79 Setting wheel, 18...

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