Bulls Iconic EVO 2 Operating Instructions Manual

Bulls Iconic EVO 2 Operating Instructions Manual

Pedelecs with bosch intuvia 100 display and led remote on-board computer
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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
Original operating instructions for BULLS pedelecs
with BOSCH Intuvia 100 display and
LED Remote on-board computer
C r o s s R i d e r E V O 1 , I c o n i c E V O 1 2 7 . 5" , I c o n i c E V O 2 2 7 . 5 " , I c o n i c E V O 3 2 7 . 5 " , I c o n i c E V O B e l t 2 7 . 5 " ,
I c o n i c E V O T R 1 2 7 . 5 "
23- 15- 200 7 ... 23- 15- 2009, 23- 15- 201 6 ... 23- 15- 202 2, 23- 15- 302 7, 2 3-1 5- 303 7
MY23B0a - 52_1.0_31.08.2022

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Summary of Contents for Bulls Iconic EVO 2

  • Page 1 IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Original operating instructions for BULLS pedelecs with BOSCH Intuvia 100 display and LED Remote on-board computer C r o s s R i d e r E V O 1 , I c o n i c E V O 1 2 7 . 5″ , I c o n i c E V O 2 2 7 . 5 ″ , I c o n i c E V O 3 2 7 . 5 ″ , I c o n i c E V O B e l t 2 7 . 5 ″ , I c o n i c E V O T R 1 2 7 .
  • Page 2: Table Of Contents

    Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Aim of the operating instructions Type number and model Frame number Identifying the operating instructions Safety Residual risk 2.1.1 Risk of fire and explosion 2.1.2 Electric shock 2.1.3...
  • Page 3 Contents 3.3.3.3 3.3.3.4 Valve 3.3.3.5 Spoke 3.3.3.6 Spoke nipples 3.3.3.7 3.3.4 Saddle 3.3.4.1 Ladies’ saddle 3.3.4.2 Men’s saddle 3.3.5 Seat post 3.3.5.1 Patent seat post 3.3.5.2 Suspension seat post 3.3.6 Brake 3.3.6.1 Mechanical brake 3.3.6.2 Hydraulic brake 3.3.6.3 Disc brake 3.3.7 Mechanical drive system 3.3.7.1...
  • Page 4 Contents 3.5.9 Saddle 3.5.9.1 BROOKS ENGLAND saddle width 3.5.9.2 ERGON 3.5.9.3 SELLE ROYAL saddle width 3.5.10 Seat post 3.5.10.1 Suspension seat post LIMOTEC, A3/A3 Plus 3.5.10.2 LIMOTEC seat post, A1/A1L 3.5.11 Torque Transporting and storing Weight and dimensions for transportation Designated handles, lifting points Transportation 4.3.1...
  • Page 5 Contents Operation Risks and hazards Tips for a greater range Error message 6.3.1 On-board computer 6.3.1.1 Less critical errors 6.3.1.2 Critical errors 6.3.2 Rechargeable battery Instruction and customer service Adjusting the pedelec 6.5.1 Preparing 6.5.2 Determining the sitting position 6.5.3 Seat post 6.5.3.1 Adjusting the seat post to body weight...
  • Page 6 Contents 6.5.12 Adjusting sag (fork) 6.5.12.1 Adjusting the sag for the SR SUNTOUR air suspension fork 6.5.12.2 Adjusting the sag for the SR SUNTOUR steel suspension fork 6.5.13 Adjust the rear frame damper sag 6.5.13.1 Adjusting Suntour sag for the rear frame damper 6.5.14 Fork rebound damping 6.5.14.1...
  • Page 7 Contents 6.15 Using the handlebars 6.15.1 Using multi-position handlebars 6.15.2 Using bar ends 6.15.3 Using leather handles 6.16 Use suspension and damping 6.16.1 Locking the suspension 6.16.1.1 Locking the SR SUNTOUR suspension fork 6.16.1.2 Locking the SR SUNTOUR rear frame damper 6.16.2 Adjusting the suspension fork compression damper 6.16.2.1...
  • Page 8 Contents Basic cleaning 7.3.1 Clean on-board computer and control panel 7.3.2 Cleaning the battery 7.3.3 Cleaning the motor 7.3.4 Clean Frame, fork, pannier rack, guards and kickstand 7.3.5 Cleaning the stem 7.3.6 Cleaning the handlebars 7.3.7 Clean handles 7.3.7.1 Cleaning leather handles 7.3.8 Cleaning the seat post 7.3.9...
  • Page 9 Contents 7.5.1.6 Checking the rim hooks 7.5.1.7 Checking the spokes 7.5.2 Checking the brake system 7.5.2.1 Checking the handbrake 7.5.2.2 Checking the hydraulic brake system 7.5.2.3 Checking the Bowden cables 7.5.2.4 Checking the disc brake 7.5.3 Checking the chain 7.5.4 Checking the chain tension 7.5.4.1 Check tension in derailleur gears...
  • Page 10 Contents Troubleshooting, fault clearance and repair Preventing pain 9.1.1 Sitting discomfort 9.1.2 Pain in hips 9.1.3 Backache 9.1.4 Pain in shoulders and nape of neck 9.1.5 Numb or aching hands 9.1.6 Pain in upper thigh 9.1.7 Knee pain 9.1.8 Pain in the foot Troubleshooting and fault clearance 9.2.1 Drive system or on-board computer does not start up...
  • Page 11 Assembly report 11.2 Inspection and maintenance log 11.3 Parts list 11.3.1 Cross Rider Evo 1 11.3.2 Iconic EVO 1 11.3.3 Iconic EVO 2 11.3.4 Iconic EVO 3 11.3.5 Iconic EVO Belt 11.3.6 Iconic EVO TR1 11.4 Charger operating instructions Glossary 12.1...
  • Page 12 About these operating instructions Thank you for your trust! Copyright BULLS pedelecs are premium quality vehicles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product.
  • Page 13: About These Operating Instructions

    About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and actions. ZEG Zweirad-Einkaufs-Genossenschaft eG You will find three categories of warnings in the Longericher Strasse 2 operating instructions: 50739 Köln, Germany Tel.: +49 221 17959 0 WARNING Fax: +49 221 17959 31...
  • Page 14: Aim Of The Operating Instructions

    About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
  • Page 15: Type Number And Model

    City and trekking The identification number is composed of the (Wave) bicycle document number, the version number and the 23-15-2018 Iconic EVO 2 27.5″ (Gent) City and trekking bicycle release date. 23-15-2019 Iconic EVO 2 27.5″ City and trekking Identification number MY23B0a - 52_1.0_31.08.2022...
  • Page 16: Safety

    Safety Safety Residual risk Pedelecs pose the following residual risks: Prevent short circuit due to interconnection • Risk of fire and explosion Metal objects may interconnect the battery's • Electric shock electrical terminals. The battery may self-ignite • Risk of a crash and explode.
  • Page 17 Safety  Take faulty batteries to your specialist dealer. Avoid overheating in the charger The charger heats up when charging the battery.  Store the battery in a safety container in If the battery is not allowed to cool down a dry place as per special regulations sufficiently, it can cause a fire or burns to the (ADR SV 376, P908) until you dispose of it.
  • Page 18: Electric Shock

    Safety Use correct torque 2.1.2 Electric shock If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will cause a crash with injuries. Never use damaged network components  Always observe the indicated tightening torque Damaged chargers, cables and plug connectors on the screw or in Section 3.5.11.
  • Page 19: Malfunctions Due To Bluetooth

    Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft, and medical devices, such as pacemakers and hearing aids. Likewise, it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity.
  • Page 20: Toxic Substances

    Safety Toxic substances 2.2.2 Irritants and If substances are released or used which pose a corrosive risk to people and the environment, effective substances protective measures must be taken. Possible hazards, contamination and health Corrosive substances (also known as corrosives) hazards due to: destroy living tissue or attack surfaces.
  • Page 21: Personal Protective Equipment

    Safety Personal protective equipment Safety markings and safety instructions  Wear a suitable helmet. The helmet must have a reflective strip or a light in a clearly visible Pedelec and battery nameplates contain the colour. following safety markings and safety instructions: ...
  • Page 22: What To Do In An Emergency

    Safety What to do in an emergency After contact with eyes 1 Rinse eyes under flowing water for at least ten 2.8.1 Dangerous situation in road traffic minutes with the lids open; also rinse under lids.  If you encounter any hazards or dangers in road traffic, apply the brake on the pedelec 2 Immediately consult a doctor in case of any until it comes to a halt.
  • Page 23: Battery Fire

    Safety After skin contact 1 Remove any solid particles immediately. 2 Remove contaminated clothing immediately. 3 Rinse the affected area with plenty of water for at least 15 minutes. 4 Then dab the affected skin gently. Do not rub dry. 5 Immediately consult a doctor if there is any redness, pain or discomfort.
  • Page 24: Data Privacy Information

    Safety Data privacy information When the pedelec is connected to the diagnosis tool at the specialist dealer’s, data is transferred to BOSCH eBike Systems (Robert Bosch GmbH) on the use of the Bosch drive unit, including its energy consumption and temperature, to help improve the product.
  • Page 25: Description

    Description Description Proper use All checklists and instructions for actions in these reflectors and other components when riding on operating instructions met. Approved accessories public roads. The general laws and the can be installed by specialist staff. regulations for the prevention of accidents and environmental protection in the respective country Use the pedelec when it is in perfect, proper of use must be adhered to.
  • Page 26: Maximum Permitted Total Weight (Ptw)

    Cross Rider EVO 1 (Wave) 23-15-2016 Iconic EVO 1 27.5″ (Gent) 23-15-2017 Iconic EVO 1 27.5″ (Wave) 23-15-2018 Iconic EVO 2 27.5″ (Gent) 23-15-2019 Iconic EVO 2 27.5″ (Wave) 23-15-2020 Iconic EVO 3 27.5″ (Gent) 23-15-2021 Iconic EVO 3 27.5″ (Wave) 23-15-3027 Iconic EVO Belt 27.5″...
  • Page 27: Environmental Requirements

    Description 3.1.4 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -5 °C and +40 °C. The electric be avoided as a general rule. Never put the drive system is limited in its performance outside battery in a car in summer or store it in direct this temperature range.
  • Page 28 Description The pedelec is unsuitable for the following areas of use: Child's City and bicycles/ Area of use trekking Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles for bicycles young adults Never drive off- Never drive off- Never drive off- Never drive off- Never drive off- road or perform...
  • Page 29: Nameplate

    Description Nameplate The nameplate is situated on the frame. The The nameplate contains up to twelve pieces of precise position of the nameplate is shown in information. Figure 3. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 23-15-2115 EPAC nach...
  • Page 30: Components

    Description Components 3.3.1 Overview 21 22 23 24 Figure 3: Pedelec viewed from right, Cross Rider EVO 2 used as example Wheel Seat post Saddle Chain Suspension fork Pannier rack Frame number Mudguard Rear light Chain guard Front light Reflector Motor Steering headset Guard...
  • Page 31: Chassis

    Description 3.3.2 Chassis Carbon frame The chassis comprises two components: Carbon (CFRP) is a carbon-fibre-reinforced polymer made of high-strength, rigid fibres. • Frame and Carbon frames comprise several layers of carbon • steering system with an epoxy resin matrix. The uppermost layer is known as the visible layer.
  • Page 32 Description Frame size Racing bicycles and gravel bikes The size of the frame must be adjusted to the The different frame heights are closer together on rider’s height. racing bicycles and gravel bikes. Smaller increments in the frame heights ensure precise City and trekking bicycle, folding bicycle and adjustment to the rider’s height.
  • Page 33 Description Child’s bike Children are growing constantly. As a result, the frame size needs to be checked every six months. It is important that riders, especially learners, can safely put both feet on the ground. Children thus need a pedelec that is appropriate for their height. This is the only way to ensure a safe ride.
  • Page 34: Rear Frame Damper

    Description 3.3.2.2 Rear frame damper A rear frame damper is primarily fitted to mountain The rear frame damper rebounds at a controlled bikes and helps to protect the pedelec and rider speed if it is optimally adjusted. The rear wheel against impacts and vibrations caused by uneven does not bounce off rough surfaces or the ground;...
  • Page 35 Description When optimally adjusted, the rear frame damper The saddle rises slightly when absorbing a bump deflects quickly and unhindered when the bike hits (green line). bumps and absorbs a bump. Traction is retained (blue line). Figure 7: Optimum rear frame damper ride performance over bumps MY23B0a - 52_1.0_31.08.2022...
  • Page 36 Description SR SUNTOUR Edge LOR8 Trunnion Mount rear frame damper Figure 8: Example of SUNTOUR Edge LOR8 Trunnion Mount rear frame damper Air reservoir Specifications Compression lever Rebound adjuster wheel Suspension type Air suspension Air valve (rear frame damper) Overall length Damping LOR8 Settings...
  • Page 37: Steering System

    Description 3.3.2.3 Steering system The steering system components are: • Steering headset, • Stem, • Handlebars • Suspension fork. 3.3.2.4 Steering headset The steering headset (also known as a bike headset or simply a headset) is the fork bearing system in the frame. A distinction is made between two different types: •...
  • Page 38: Handlebars

    Description 3.3.2.6 Handlebars The pedelec is steered using the handlebars. The handlebars are used to support the upper body and is the mount for operating and display components (see Section 3.5.1). Figure 12: Without suspension (1) and with suspension (2) Damping After compressing, the suspension fork returns to its original position.
  • Page 39 Description Suspension fork structure Figure 13: Suspension fork structure Fork steerer Tyre clearance Sag adjuster Fork crown Tyre height Deflection (fork) Tyre passage width Damper side Quick release Side view Pitch Installation height Fork end (fork) Offset Quick release axle Air suspension side Stanchion Fork bridge...
  • Page 40 Description Fork assembly groups A suspension fork can feature up to three different assembly groups: • Compression damper (blue) • Rebound damper (red) • Air suspension or steel spring (orange) Figure 15: Internal structure of a steel spring fork Deflection adjustment ring Sag setting wheel Compression dampers Negative deflection (sag)
  • Page 41 Description Negative deflection (sag) The negative deflection (sag) is the percentage of The pedelec rebounds at a controlled speed if it is entire deflection that is compressed by the rider’s optimally adjusted. The wheel stays in contact body weight, including equipment (such as a with the ground when passing over bumps (blue backpack), the seating position and frame line).
  • Page 42 Description Rebound dampers Rebound dampers damp rebound movements, i.e. increases, the extension and rebound speeds rebound stress loads. Rebound damping also increase. Rebound damping needs to be determines the speed at which the suspension increased to achieve an optimal setting if the air rebounds after being exposed to load.
  • Page 43 Description High-speed damper A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump. • stronger impacts •...
  • Page 44 Description SR SUNTOUR cartridge function chart Compression damping setting Rebound damping setting Lockout Lockout High- Low- High- Low- Blow-off remote Fork head speed speed Fixed speed speed Fixed feature control R2C2-PCS RC2-PCS RC-PCS RLRC-PCS LORC-PCS R2C2 RLRC LORC MY23B0a - 52_1.0_31.08.2022...
  • Page 45 Description SR SUNTOUR LORC-PCS The SR Suntour LORC-PCS cartridge features a PCS damper platform with 2. 2. • a low-speed compression damper • a low-speed rebound damper Floating pistons within the PCS cartridge provide consistent damping on all driving surfaces through minimal cavitation (formation and dissolution of bubbles by mixing air and oil).
  • Page 46: Wheel

    Description 3.3.3 Wheel Tyre pressure The permitted pressure range is indicated on the side of the tyre. It is indicated in psi or bars. The tyre is only able to support the pedelec if there is adequate tyre pressure. The tyre pressure must be adjusted to the body weight and then checked on a regular basis.
  • Page 47 Description Carcass Tread with profile The carcass is the tyre’s supporting structure. A rubber tread is attached to the exterior of the There are usually three carcass plies beneath the carcass. tread. The carcass comprises a webbing with The tread has little influence on riding characteristics threads, usually made of polyamide (nylon).
  • Page 48 Description Bead core Puncture protection belt (optional) Tyre carcasses are wrapped around bead cores. There may be a puncture protection belt between Wrapping the carcass around both sides creates the carcass and the tread. three carcass plies. To ensure that tyres do not slip when inflated on the rim and have an effective grip, the bead cores are stabilised in two different ways: Figure 28: Effect of puncture protection belt...
  • Page 49: Rim

    Description 3.3.3.3 Rim The rim is the metal profile on a wheel which holds the tyre, tube and rim band together. The rim is joined to the hub with spokes. In rim brakes, the outer surface of the rim is used to brake.
  • Page 50: Hub

    Description 3.3.3.7 Hub The hub is located in the centre of the wheel. The hub is connected to the rim and tyre with the spokes. An axle runs through the hub, connecting the hub with the fork at the front and with the frame at the rear.
  • Page 51: Saddle

    Description 3.3.4 Saddle When riding, the rider's body weight is distributed between the pedals, the saddle and the The purpose of the saddle is to absorb body handlebars. When the rider is an upright position, weight, provide support and enable different riding the relatively small saddle area bears about 75% positions.
  • Page 52: Ladies' Saddle

    Description 3.3.4.1 Ladies’ saddle 3.3.4.2 Men’s saddle The distance between the ischial tuberosities and In contrast to the female anatomy, men's pubic the pubic symphysis is on average a quarter less bones are at a much steeper angle to one another. in women than in men.
  • Page 53: Seat Post

    Description 3.3.5 Seat post Seat posts are not designed to fasten the saddle but also to adjust exactly to the optimum sitting position. The seat post can: • adjust the seat height in the seat tube • adjust the saddle horizontally with a clamping mechanism and •...
  • Page 54 Description LIMOTEC, A1 The LIMOTEC A1 is a continuously height- adjustable seat post, which can be lowered using a remote control on the handlebars. The remote control can be used to adjust the saddle height during a ride, e.g. when stopped at traffic lights. Both hands remain on the handlebars during adjustment.
  • Page 55 Description LIMOTEC, Alpha 3 The suspension in the seat post ensures sitting comfort when riding over rough terrain (e.g. in The LIMOTEC Alpha 3 suspension seat post is a woodland or on farm tracks). continuously height-adjustable seat post, which can be lowered using a remote control on the handlebars.
  • Page 56: Brake

    Description 3.3.6 Brake A pedelec’s brake system is primarily operated 3.3.6.2 Hydraulic brake using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers • If the left brake lever is pulled, the brake on the front wheel is applied.
  • Page 57: Disc Brake

    Description 3.3.6.3 Disc brake Figure 44: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel Brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is permanently screwed to the hub.
  • Page 58: Mechanical Drive System

    Description 3.3.7 Mechanical drive system The pedelec is driven by muscle power, just like a 3.3.7.1 Chain drive layout bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
  • Page 59: Electric Drive System

    Description 3.3.8 Electric drive system The pedelec has an electric drive system in push assist button is released. The pedelec does addition to a mechanical one. not have a separate emergency shut-off button. In the event of an emergency, the motor can be stopped by removing the on-board computer.
  • Page 60: Rechargeable Battery

    Description 3.3.8.4 Rechargeable battery The following battery can be built into the pedelec: BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards. Each battery cell is protected by a steel cup and encased in a plastic battery housing.
  • Page 61: On-Board Computer

    Description 3.3.9 On-board computer 3.3.10 Display The display shows the main drive system The on-board computer on the handlebars is used functions and the ride data. as a control panel. It controls the system and all indicators on the display screen using six buttons. Figure 52: BOSCH Intuvia 100 display Figure 51: BOSCH LED Remote on-board computer The display switches off automatically if it is...
  • Page 62: Description Of Controls And Screens

    Description Description of controls and screens 3.4.1 Handlebars Figure 53: Detailed view of handlebars with BOSCH Kiox300, example Handle Rear wheel hand brake (behind handlebars) Bell BOSCH display, Intuvia 100 Front wheel hand brake (behind handlebars) Handle BOSCH LED Remote on-board computer Air valve flap Sag setting wheel Shifter...
  • Page 63: Bosch Led Remote On-Board Computer

    Description 3.4.2 BOSCH LED Remote on-board computer The on-board computer on the handlebars is used as a control panel. It controls the system and all indicators on the display screen using six buttons. Figure 54: Overview of BOSCH LED Remote on-board computer Symbol Designation Symbol...
  • Page 64: System Message

    Description 1. Selected level of assistance indicator 3. Battery level indicator (on-board computer) The higher the selected level of assistance, the The battery level indicator (on-board computer) more the drive system assists with pedalling. shows the battery charge level. You can also see the battery charge level on the LEDs on the eMTB mode is available for Performance Line CX battery itself.
  • Page 65: Creating A User Account

    Description 3.4.2.2 Creating a user account 3.4.2.5 Lock function The rider needs to register on a PC or their When the lock function is used, the on-board smartphone and create a user account to use all computer acts in a similar way to a key for the the drive system’s functions.
  • Page 66: Bosch Display, Intuvia 100

    Description 3.4.3 BOSCH display, Intuvia 100 The display is controlled on the LED Remote on- 2 Selected level of assistance indicator board computer. The higher the selected level of assistance, the more the drive system assists with pedalling. Figure 55: Intuvia 100 display Figure 57: Selected level of assistance Level of assistance N O S CR E E N...
  • Page 67: Settings

    Description 6 Values indicator 3.4.3.1 Settings The following system relevant values can be The following functions can be selected on the changed in the settings by the LED Remote. The Values screen: settings menu structure is customised and may change when components or services are added. Function Explanation The settings menu is only shown when stationary.
  • Page 68: Handbrake

    Description 3.4.4 Handbrake There is a handbrake on the left and right of the handlebars. Figure 58: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example The left handbrake (2) controls the front wheel The right handbrake (1) controls the rear wheel brake.
  • Page 69: Suspension And Damping

    Description 3.4.5 Suspension and damping 3.4.5.1 Air valve and sag setting wheel SR SUNTOUR Model AIR EQ COIL Adjustable COIL Air valve (fork) Air valve (fork) Sag setting wheel Sag setting wheel Suspension Air suspension Air suspension Steel spring Steel spring Durolux Auron ZERON35...
  • Page 70: Damper Adjuster

    Description 3.4.5.2 Damper adjuster R2C2 Model Remote control Fork Durolux Auron Mobie35 Mobie34 Aion Zeron35 Table 27: Fork lock by suspension fork x = present O = present in PCS piston MY23B0a - 52_1.0_31.08.2022...
  • Page 71 Description Model RLRC LORC Remote control Fork Auron Axon Aion Zeron35 Axon Epixon9 Raidon Mobie25/45 Table 28: Fork lock by suspension fork x = present O = present in PCS piston MY23B0a - 52_1.0_31.08.2022...
  • Page 72 Description Model Remote control Fork Mobie34 CGO MobieA32 NCX32/NCX/TR- Table 29: Fork lock by suspension fork x = present MY23B0a - 52_1.0_31.08.2022...
  • Page 73: Battery Level Indicator (Battery)

    Description 3.4.6 Battery level indicator (battery) Each battery has its own level indicator: 3.4.6.1 Battery level indicator (battery) The five green LEDs on the battery level indicator show the charge level when the battery is switched on. Each LED represents 20% of battery capacity. LED 1,2,3,4,5 Battery level 100 …...
  • Page 74: Technical Data

    Description Technical data 3.5.1 Pedelec 3.5.5 LED Remote on-board computer Internal lithium ion battery 3.7 V, 75 mAh Power output/system 250 W (0.25 kW) Charging temperature 0 °C… +45 °C Shut-off speed 25 km/h Operating temperature -5 °C… +40 °C Charging temperature 0 °C…...
  • Page 75: Bosch Performance Line Cx Motor

    Description 3.5.6.1 BOSCH Performance Line CX motor 3.5.7.2 BOSCH PowerTube 625 battery Nominal voltage 36 V Maximum continuous power rating 250 W Nominal capacity 16.7 Ah Max. torque 85 Nm Energy 625 Wh Max. support 340% Weight 3.6 kg Crank-chainring transmission 1: 1 Protection class IP54...
  • Page 76: Bosch Powerpack 500 Battery

    Description 3.5.7.5 BOSCH PowerPack 500 battery Nominal voltage 36 V Nominal capacity 13.8 Ah Energy 500 Wh Weight 3.0 kg Protection class IP54 Operating temperature -5 … +40 °C Storage temperature +10 … +40 °C Permitted charging temperature 0 … +40 °C range Table 41: Technical data for BOSCH PowerPack 500 battery, BBP3550...
  • Page 77: Tyres

    Description 3.5.8 Tyres V-GUARD The V-Guard puncture protection 3.5.8.1 SCHWALBE puncture protection level belt comprises lightweight, cut- resistant fibres. Its webbing ensures highly effective puncture resistance Inserts Webbing for lightweight race and tour tyres. Rubber insert insert Combination SmartGuard® DualGuard Tubeless Easy Double Defense®...
  • Page 78: Saddle

    Description 3.5.9 Saddle 3.5.9.1 BROOKS ENGLAND saddle width 3.5.9.3 SELLE ROYAL saddle width Riding position Riding position Athletic Position on trekking bike Narrow saddle Position on trekking bike Sharply inclined upper body, Sharply inclined upper body, back at an angle of 30°…60°. back at an angle of 30°…60°.
  • Page 79: Seat Post

    Description 3.5.10 Seat post 3.5.10.1 Suspension seat post LIMOTEC, A3/A3 Plus Figure 63: Dimensions of seat post LIMOTEC, A3/A3 Plus Numbering in drawing Variable type Soft suspension 30.9 Ø 40/40 Soft 25.6 30.9 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 25.6 30.9 31.6 Ø...
  • Page 80 Description Numbering in drawing Variable type A3 Plus Soft suspension 50 to 30.9 Ø 40/40 Soft 25.6 30.9 50 to 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 45 to 75 25.6 30.9 31.6 Ø 40/80 Soft 45 to 75 25.6 31.6 Hard suspension...
  • Page 81: Limotec Seat Post, A1/A1L

    Description 3.5.10.2 LIMOTEC seat post, A1/A1L Figure 64: Dimensions of LIMOTEC A1 seat post Numbering in drawing Variable type 27.2 Ø/75 mm 27.2 30.9 Ø/75 mm 25.6 30.9 31.6 Ø/75 mm 25.6 31.6 27.2 Ø/100 mm 27.2 30.9 Ø/100 mm 25.6 30.9 31.6 Ø/100 mm...
  • Page 82 Description Figure 65: Dimensions of LIMOTEC A1L seat post Numbering in drawing Variable type 30.9 Ø/75 mm 25.6 30.9 31.6 Ø/75 mm 25.6 31.9 30.9 Ø/100 mm 25.6 30.9 31.6 Ø/100 mm 25.6 31.9 34.9 Ø/100 mm 28.6 34.9 30.9 Ø/125 mm 25.6 30.9 31.6 Ø/125 mm...
  • Page 83: Torque

    Description 3.5.11 Torque Model Torque Screw Axle Conventional axle nut 35 … 40 Nm* SR SUNTOUR screw-on axle 12AH2 Axle 8–10 Nm 6 mm hex bit Securing screw 5–6 Nm 5 mm hex bit SR SUNTOUR screw-on axle 15AH2 Axle 8–10 Nm 6 mm hex bit Securing screw...
  • Page 84 Description Brake linings SHIMANO Hex key, 3 mm Circlip 2–4 Nm Slotted-head screwdriver TEKTRO for hydraulic disc brake system Attachment screws 3–5 Nm Hex key, 3 mm Brake cable SHIMANO Connecting screw, handbrake 5–7 Nm Screw wrench, 8 mm SHIMANO Connecting screw, brake calliper, version for banjo 5–7 Nm...
  • Page 85 Description Brake disc SHIMANO for centre lock type TL-LR15 Attachment screw, quick TL-FC36/TL-LR11 release 40–50 Nm Adjustable spanner SHIMANO for centre lock type Attachment screw, nut TL-LR10 version 40–50 Nm Screw wrench SHIMANO for 5-hole version Attachment screws 2–4 Nm Star bit [no.
  • Page 86 Description Fork Intend Edge Double bridge screw 12 Nm SR SUNTOUR Suspension side, top, plastic 5 Nm SR SUNTOUR Suspension side, top, aluminium 20 Nm SR SUNTOUR Suspension side, bottom 10 Nm Hex bit (torque) SR SUNTOUR Suspension side, bottom 8 Nm Aluminium nut (torque) SR SUNTOUR...
  • Page 87 Description SRAM RockShox, Lyrik, ButterCup housing guide rod end plate - end plate to guide rod - air suspension and damper 3.3 Nm Torx® T25 SRAM RockShox, Lyrik, ButterCup housing (top) to ButterCup housing (bottom) – air suspension and damper 3.3 Nm 23 mm spanner head SRAM RockShox...
  • Page 88 Description Handbrake SHIMANO Hex key, 4 mm Attachment screw 6–8 Nm Hex key, 5 mm SHIMANO Attachment screw, BL-M987/ BL-M9000/BL-M9020 4–6 Nm Hex key, 4 mm SHIMANO, lever for disc brake Bleed nipple 4–6 Nm Socket wrench, 7 mm SHIMANO, lever for disc brake Bleed screw 0.3–0.5 Nm...
  • Page 89 Description Crank bearing/crank set Conventional cartridge crank … bearing 35–45 Nm SHIMANO, HOLLOWTECH Ii/two-part crank set Linker for adapter and inner sleeve 35–50 Nm TL-FC24/TL-FC25/TL-FC32/TL-FC36 SHIMANO, HOLLOWTECH Ii/two-part crank set 0.7–1.5 Nm TL-FC16 / TL-FC18 SHIMANO, HOLLOWTECH Ii/two-part crank set Screw for left-hand crank arm 12–14 Nm Hex key, 5 mm...
  • Page 90 Description SHIMANO quick release version FH-M3050, FH-M4050, FH- MT200-B, FH-MT400, FH- MT400-B, FH-MT500, FH- MT500-B, FH-MT510, FH- MT510-B, FH-RM33, FH-RM35, FH- TX505, FH-TY505, FH-UR600 HB-M3050, HB-M4050, HB- MT200, HB-MT400,HB-MT400-B, HB- RM33 HB-TX505 FH-M7000, FH-M7010, FH- M7010-B 40 Nm Adjustable spanner and special tool TL-LR15 HB-M7000, HB-M7010, HB- (SHIMANO) M7010-B...
  • Page 91 Description Pedal Pedal, conventional 33 … 35 Nm Screw wrench, 15 mm SHIMANO Attachment screw 35–55 Nm Screw wrench, 15 mm Seat post by.schulz, G1 M8 seat clamp screw 20 … 24 Nm M5 fixing grub screws 3 Nm 2.5 mm hex bit by.schulz, G2 M6 seat clamp screw 12 …...
  • Page 92 Description Rear derailleur SHIMANO for MTB/trekking Attachment screw, standard type 8–10 Nm Hex key, 5 mm SHIMANO for MTB/trekking Attachment screw with bracket 3–4 Nm Hex key, 5 mm SHIMANO for BMX bicycles Attachment screw 3–4 Nm Adjustable spanner SHIMANO for MTB/trekking Hex key, 4 mm/ Attachment screw for inner 6–7 Nm...
  • Page 93 Description V-Brake brake SHIMANO Attachment screw for Hex key, 5 mm connecting cable 6–8 Nm SHIMANO Hex key, 5 mm Brake shoe nut 6–8 Nm SHIMANO Bowden cable attachment Hex key, 5 mm screw 6–8 Nm Stem FSA, carbon quill stem 9 Nm 15 mm spanner MY23B0a - 52_1.0_31.08.2022...
  • Page 94: Transporting And Storing

    Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transport # Not yet available when the instructions were produced Designated handles, lifting points The box does not have any handles. MY23B0a - 52_1.0_31.08.2022...
  • Page 95: Transportation

    Transporting and storing Transportation 4.3.2 Transporting the pedelec 4.3.2.1 By car CAUTION Bicycle rack systems which use the handlebars or frame to hold the pedelec in an upside-down Crash caused by unintentional activation position exert inadmissible forces on its There is a risk of injury if the drive system is components during transportation.
  • Page 96: By Local Transport

    Transporting and storing 4.3.4 Transporting the battery 4.3.2.3 By local transport You can normally take pedelecs on local public Batteries are subject to hazardous goods transport, e.g. by bus or suburban rail, if you regulations. Undamaged batteries may be purchase a bike ticket. There may be times when transported by private persons in road traffic.
  • Page 97: Storing

    Transporting and storing Storing  Always store pedelec, battery, on-board New battery computer, display and charger separately.  Inspect battery for damage after delivery. Storage temperature +10… +40 °C  If the batteries are damaged, observe Humidity 30%…85% Section 2.1 Handling a damaged or faulty Ideal storage temperature +10…...
  • Page 98: Break In Operation

    Transporting and storing 4.4.4 Break in operation 4.4.4.1 Preparing a break in operation  Remove the rechargeable battery from the pedelec. Notice  Charge battery between 30% and 60% so that 2 or 3 LEDs light up on the battery level indicator. The battery discharges when not in use.
  • Page 99: Assembly 5.1 Unpacking

    Assembly Assembly Scope of delivery WARNING  1 pre-assembled pedelec  1 front wheel Risk of eye injury Problems may arise if components are set  2 pedals incorrectly. They may cause serious injuries to  2 quick releases (optional) the face.
  • Page 100: Commissioning

    Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...
  • Page 101: Preparing The Battery

    Assembly 5.3.2 Preparing the battery 5.3.2.1 Retrofitting the PowerTube adapter Only applies to pedelecs with this equipment The PowerTube Adapter 400 or 500 needs to be altered to use the BOSCH PowerTube 625 battery mount. 1 Use a TORX® T25 wrench to undo the screws in the battery mount.
  • Page 102: Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)

    Assembly 5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach upper interface (lock side) from the BOSCH PowerTube 625 battery with a TORX® T20 wrench. Figure 75: Pushing the battery cover onto battery ...
  • Page 103: Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)

    Assembly 5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach upper interface (lock side) from the 3 Screw the battery mounting plate onto BOSCH PowerTube 625 battery with a TORX® PowerTube extension with original BOSCH T20 wrench.
  • Page 104: Adjusting The Suspension System To Body Weight

    Assembly 5.3.3 Adjusting the suspension system to body weight Steel suspension in suspension forks and seat 5.3.3.2 Adjusting seat post to body weight posts are designed to bear body weight. If the Not included in price body weight is exceeded or not reached, the suspension system will no longer function as Seat post are components that may be replaced §...
  • Page 105: Installing The Wheel In The Suntour Fork

    Assembly 5.3.4 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.4.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this 4 Insert the securing screw on the non-drive equipment side. ...
  • Page 106: Mm Cross Axle

    Assembly 5.3.4.2 20 mm cross axle Only applies to Suntour forks with this 2 Tighten the cross axle with the red handle. equipment CAUTION Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
  • Page 107 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 89: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
  • Page 108: Q-Loc Quick Release

    Assembly 5.3.4.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
  • Page 109: Preparing The Wheel

    Assembly 5.3.5 Preparing the wheel There is an arrow on the sides of the tyres with the inscription ROTATION to show the direction of rotation. The inscription says DRIVE on older tyres. The rotation direction arrow indicates the recommended direction of rotation. On road tyres, the direction of rotation is mainly for optical reasons.
  • Page 110: Fitting The Pedals

    Assembly 5.3.6 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
  • Page 111: Preparing The Limotec Seat Post

    Assembly 5.3.7 Preparing the LIMOTEC seat post Only applies to pedelecs with this equipment 1 Use the seat height formula to calculate the optimum seat post height for leg length: Seat height (SH) = inner leg length (I) × 0.9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tightened in the frame up to the remote control to the...
  • Page 112: Checking The Stem And Handlebars

    Assembly 5.3.8 Checking the stem and handlebars 5.3.8.1 Checking the connections 5.3.8.3 Checking the bearing clearance 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
  • Page 113: Operation

    Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and death caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
  • Page 114 Operation CAUTION CAUTION Crash caused by material fatigue Crash caused by soiling Intensive use can cause material fatigue. A Heavy soiling can impair pedelec functions, such component may suddenly fail in case of material as braking. This may cause a crash with injuries. fatigue.
  • Page 115: Tips For A Greater Range

    Operation Tips for a greater range The pedelec’s range depends on many Gear switching habits influencing factors. A single battery charge may only last fewer than 20 kilometres but much more  Use a low gear and a low level of assistance on than 100 is also possible.
  • Page 116: Error Message

    Operation Error message 6.3.1 On-board computer The on-board computer indicates whether a 6.3.2 Rechargeable battery critical or less critical error has arisen in the drive system. The battery is protected against deep discharge, overcharging, overheating and short circuits by The error messages generated by the drive Electronic Cell Protection (ECP).
  • Page 117: Instruction And Customer Service

    Operation Instruction and customer service The supplying specialist dealer will provide 6.5.1 Preparing customer service. Contact details can be found on the pedelec pass for these operating instructions. The following tools are required to adjust the pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
  • Page 118: Determining The Sitting Position

    Operation 6.5.2 Determining the sitting position The starting point for a comfortable posture is the Position on roadster Position on city bike correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g.
  • Page 119: Seat Post

    Operation 6.5.3 Seat post 6.5.4 Saddle 6.5.3.1 Adjusting the seat post to body weight CAUTION Not included in price Sitting discomfort due to wrong saddle Seat post are components that may be replaced § Around 50% of all pedelec riders experience after approval by the vehicle or parts discomfort due to incorrect sitting.
  • Page 120: Determining Saddle Shape

    Operation 6.5.4.2 Determining saddle shape To distribute the pressure on the male bone structure in the seat area optimally, the saddle Ladies’ saddle should: To distribute the pressure optimally over the • Shift the pressure to the sitting bones and parts of female bone structure in the seat area, a ladies’...
  • Page 121: Determining Minimum Saddle Width With Corrugated Cardboard

    Operation 6.5.4.3 Determining minimum saddle width with corrugated cardboard 6.5.4.4 Determining minimum saddle width with gel cushion 1 Place corrugated cardboard on a flat, hard, 1 Smooth gel cushion. unpadded seat. 2 Place gel cushion on a flat, hard, unpadded 2 Sit in the middle of the corrugated board.
  • Page 122: Calculating The Saddle Width

    Operation 6.5.4.5 Calculating the saddle width Depending on the position, the following value is added to the minimum saddle width. Position on roadster + 4 cm Position on city bike + 3 cm Position on trekking bike + 2 cm Position on sports bike + 1 cm Triathlon/time trials...
  • Page 123: Straighten Saddle

    Operation 6.5.4.8 Straighten saddle 4 Take a test ride.  Pedelec riders sit straight on the saddle at an  Position saddle in direction of travel. In doing optimal saddle height. so, align the tip of the saddle with the top tube. •...
  • Page 124: Setting The Saddle Height With The Remote Control

    Operation Lowering the saddle 1 Sit on the saddle. 2 Press the remote control operating lever.  The seat post will lower. 3 Release the remote control operating lever when you have reached the desired height. Figure 111: Detailed view of the seat post – examples of the minimum insertion depth marking 7 To close it, push the seat post clamping lever as far as it will go into the seat post (2).
  • Page 125: Adjusting The Saddle Position

    Operation 6.5.4.11 Adjusting the saddle position 6.5.4.12 Adjusting the saddle tilt The saddle can be shifted on the saddle frame. The saddle tilt must be adjusted to the seat height, The right horizontal position ensures an optimal the saddle and handlebar position, and the saddle leverage position for legs.
  • Page 126: Handlebars

    Operation 6.5.5 Handlebars 6.5.5.1 Replace handlebars 6.5.5.3 Adjusting the hand position The hand is an optimal position on the handlebars Not included in price when the forearm and hand are in a straight line, i.e. the wrist is not bent. In this way, the nerves are Handlebars are components that may be §...
  • Page 127: Adjusting The Handlebars

    Operation 6.5.5.4 Adjusting the handlebars The handlebars and their position determine the posture that the pedelec rider adopts on the pedelec. 1 After selecting the riding position (see Section 6.6.2.1), determine the angle of the upper body and upper arm. 2 Pre-tension the back muscles when adjusting the handlebars.
  • Page 128: Stem

    Operation 6.5.6 Stem 6.5.6.1 Replacing the handlebars 6.5.6.3 Checking the stem stability  Hold handlebars firmly after adjusting the Not included in price saddle. Press full body weight on the Handlebar-stem units are components that may handlebars. § be replaced after approval by the vehicle or parts ...
  • Page 129: Setting The Quill Stem

    Operation 6.5.6.5 Setting the quill stem 6.5.6.6 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
  • Page 130: Adjusting The Angle-Adjustable Stem

    Operation 6.5.6.7 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 121: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
  • Page 131: Handles

    Operation 6.5.7 Handles 6.5.7.1 Replacing the handles 6.5.7.2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Not included in price Handles with bolt clamps are components which § may be replaced without approval. Only handles that are approved for use on e-bikes may be used to replace the existing ones.
  • Page 132: Tyres

    Operation 6.5.8 Tyres 6.5.8.1 Replacing tyres As a general rule, wide tyres are operated at a lower tyre pressure. They provide the option of Not included in price exploiting the advantages of the lower tyre pressure without the serious disadvantages it Different tyres need to be used when the area of causes with regard to wear, rolling resistance and §...
  • Page 133 Operation 2 Perform a visual check on tyres. Figure 124: Correct tyre pressure. The tyre is barely deformed under the load of the body weight Figure 125: Far too little tyre pressure MY23B0a - 52_1.0_31.08.2022...
  • Page 134: Brake

    Operation 6.5.9 Brake The handbrake grip distance can be adjusted to 6.5.9.3 Change handbrake position ensure that it can be reached more easily. The Having the handbrake in the correct position pressure point can also be adjusted to the pedelec prevents the rider from stretching their wrist too rider’s preferences.
  • Page 135: Change Handbrake Inclination Angle

    Operation 6.5.9.4 Change handbrake inclination angle 2 Set the brake lever angle as indicated in the table. The nerves that pass through the carpal tunnel are connected to the thumb and the index and middle fingers. An excessively steep or 20 –...
  • Page 136: Grip Distance On A Shimano St-Ef41 Handbrake

    Operation 6.5.9.6 Grip distance on a SHIMANO ST-EF41 handbrake Only applies to pedelecs with handbrakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The handbrake position can be adjusted to the pedelec riders’ requirements. ...
  • Page 137: Gear Shift

    Operation 6.5.10 Gear shift Adjust the position of the gear shift to the pedelec 6.5.10.1 Replacing the gear shift riders’ needs. Not included in price 1 Undo attachment screw. All gear shift components (rear derailleur, shifter, 2 Place control panel or shifter into the position §...
  • Page 138: Suspension And Damping

    Operation 6.5.11 Suspension and damping Suspension and damping can be adjusted to the  Follow the correct order for adjustment. rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section Suspension fork Rear frame damper Adjust the suspension fork sag...
  • Page 139 Operation When optimally adjusted, the fork counteracts This allows the rider to maintain the same speed deflection on hilly terrain and stays higher in its more easily on hilly terrain. deflection range. Figure 132: Optimum fork ride performance on hilly terrain When optimally adjusted, the fork deflects quickly The fork responds quickly to the bump.
  • Page 140: Adjusting The Sag For The Sr Suntour Air Suspension Fork

    Operation 6.5.12.1 Adjusting the sag for the SR SUNTOUR air suspension fork Only applies to pedelecs with this equipment 1 Turn the air valve cap (see Section 3.4.5.1) 3 Pump air suspension to the required pressure anti-clockwise away from the air valve (fork). level.
  • Page 141 Operation Recommended air pressure [psi] < 55 40… 55 40… 55 40… 55 40… 55 40… 55 40… 55 55… 65 … … 55… 65 55… 65 55… 65 55… 65 65… 75 … … 65… 75 65… 75 65… 75 65…...
  • Page 142 Operation Installation procedures and optimisation options as in the following table may be recommended: RUX38 Durolux36 Durolux38 Auron35 Mobie35 Axon34-werx Plastic volume 8.6cc 8.2cc 7.5cc … … … spacer Rubber volume … 7.5cc-15 mm 7.5cc-15 mm 5cc-10 mm 5cc-10 mm 5cc-10 mm space Plastic volume...
  • Page 143 Operation Aion35 Zeron35 Axon32 Mobie34-air Mobie45-air Rubber volume 4.3cc 4.3cc space Deflection [mm] … … … … … … … … … … … … … … … … … … … … … … … … … … … …...
  • Page 144: Adjusting The Sag For The Sr Suntour Steel Suspension Fork

    Operation 6.5.12.2 Adjusting the sag for the SR SUNTOUR steel suspension fork Only applies to pedelecs with this equipment You can pre-tension the steel suspension to riding style. It is not the coil spring hardness which adjust to the rider's weight and their preferred is adjusted;...
  • Page 145: Adjust The Rear Frame Damper Sag

    Operation 6.5.13 Adjust the rear frame damper sag Negative deflection (sag) CAUTION The sag is the percentage of total spring deflection that is compressed by the rider’s body Crash caused by broken rear frame damper weight, including equipment (such as a If the rear frame damper's maximum air pressure backpack), their seating position and frame is exceeded, this can cause the rear frame...
  • Page 146 Operation The rear frame damper rebounds at a controlled touches the ground after the bump. The rear speed if it is optimally adjusted. The rear wheel frame damper rebounds in a controlled way, so does not bounce off rough surfaces or the ground; that the rider remains sitting in a horizontal it stays in contact with the ground instead position when the next bump is absorbed.
  • Page 147: Adjusting Suntour Sag For The Rear Frame Damper

    Operation 6.5.13.1 Adjusting Suntour sag for the rear frame damper Only applies to pedelecs with this equipment Every rear frame damper has a specific delivery After setting up the rear wheel damper, check the air pressure ex works. These levels are starting sag to ensure the recommended sag settings are points.
  • Page 148 Operation 7 Attach cable tie if there is no O-ring on the 15 If the sag is correct, replace the valve cap on damper body. the air valve (rear frame damper). 8 Put on your normal cycling clothing, including 16 If you are unable to achieve the required sag, baggage.
  • Page 149: Fork Rebound Damping

    Operation 6.5.14 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness is increased.
  • Page 150: Adjusting The Sr Suntour Fork Rebound Damping

    Operation 6.5.14.1 Adjusting the SR SUNTOUR fork rebound damping Only applies to pedelecs with this equipment Figure 141: Example of SR SUNTOUR rebound screw (1)  The fork sag is adjusted. 1 Turn the rebound screw in a clockwise direction towards the closed position until it stops.
  • Page 151: Adjusting The Rear Frame Damper Rebound Damper

    Operation 6.5.15 Adjusting the rear frame damper rebound damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled frame damper rebounds in a controlled way, so speed if it is optimally adjusted. The rear wheel that the rider remains sitting in a horizontal does not bounce off rough surfaces or the ground;...
  • Page 152: Adjusting The Suntour Rear Frame Damper

    Operation 6.5.16.1 Adjusting the Suntour rear frame damper Only applies to pedelecs with this equipment Figure 143: Position of RS Suntour rebound wheel for rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c), EDGE (d) and RAIDON (e)  The sag in the rear frame damper is adjusted. ...
  • Page 153: Riding Light

    Operation 6.5.17 Riding light 6.5.17.1 Replacing the headlight 6.5.17.2 Replacing the rear light and (spoke) reflector Not included in price Not included in price Headlights may only be replaced after approval § The rear light and (spoke) reflector may be §...
  • Page 154: Adjusting The Headlight

    Operation 6.5.17.4 Adjusting the headlight 1 Position the pedelec so that its front is facing a wall. 2 Mark the height of the headlight (1) on the wall with chalk. 3 Mark half the height of the headlight (2) on the wall with chalk.
  • Page 155: Adjusting The On-Board Computer

    Operation 6.5.18 Adjusting the on-board computer A smartphone with the eBike Flow application is 5 Release the On-Off button. required to use all drive system functions. The 6 Accept the connection prompt in the app. pedelec is connected to the app via a Bluetooth® 7 Follow the instructions on the display.
  • Page 156: Setting Up The Lock Function (Optional)

    Operation 6.5.18.5 Setting up the lock function (optional) 6.5.18.6 Inserting the battery The user account can be used to activate the lock 1 Use a slotted-head screwdriver to pry open the function. This will create a digital key on the battery compartment lid on the display rear.
  • Page 157: Inserting The Display

    Operation 6.5.18.7 Inserting the display 6.5.18.9 Securing the on-board display (optional) 1 Insert the battery compartment nub (1) into the It is possible to secure the on-board computer so bracket mount recess (2). that it cannot be removed. Inserting the blocking 2 Gently press display downwards.
  • Page 158: Adjusting The On-Board Computer

    Operation 6.5.18.10 Adjusting the on-board computer You can use the forward button (7) and back button (8) to access the different user interfaces with information on ride values even when riding. Notice This means both hands remain on the handlebars while you are cycling.
  • Page 159: Adjust On-Board Computer

    Operation 6.5.18.11 Adjust on-board computer 6.5.18.12 Selecting the language  The pedelec is stationary. You cannot open and 1 Open the <Language> submenu. adjust the settings while riding. 2 Press the select button briefly until the  Inserting the display. required language is displayed.
  • Page 160: Setting The Shift Recommendation

    Operation 6.5.18.16 Setting the shift recommendation 1 Open <Shift recommendation> submenu. 2 Press the Select button briefly to choose between on and off. 3 Press the Back button.  You now exit the submenu. The shift recommendation has been set. 6.5.18.17 Adjusting the backlight 4 Open <Backlight>...
  • Page 161: Accessories

    Operation Accessories Not included in price Notice 6.6.1 Child seat  Observe the legal regulations on the use of child seats. Child seats may only be used with the vehicle § manufacturer’s approval and only if they are  Observe the operating and safety instructions approved for use on e-bikes.
  • Page 162: Trailer

    Operation 6.6.2 Trailer 6.6.2.1 Approval for trailer with Enviolo hub Trailers may only be used with the vehicle Only applies to pedelecs with this equipment § manufacturer’s approval and only if they are approved for use on e-bikes. Only compatible bicycle trailers are approved for ENVIOLO hub gears.
  • Page 163: Approval For Trailer With Rohloff Hub

    Operation 6.6.2.2 Approval for trailer with ROHLOFF hub 6.6.3 Pannier rack Only applies to pedelecs with this equipment Front and rear pannier racks are only permitted § with the vehicle manufacturer’s approval and ROHLOFF Speedhub 500/14 only if they are approved for use on e-bikes. As a basic rule, it is permitted to use a trailer The specialist dealer will advise on choosing a in combination with the ROHLOFF...
  • Page 164: Front Baskets

    Operation 6.6.10 Suspension fork coil spring 6.6.5 Front baskets If the desired suspension fork sag cannot be Take care with front baskets because their load § achieved after adjustment, the coil spring distribution is not fixed. They are only permitted assembly must be replaced with a softer or harder with the vehicle manufacturer’s approval and spring.
  • Page 165: Personal Protective Equipment And Accessories For Road Safety

    Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a pedelec safely on public roads. 8 The clear sounding bell must be fitted and must work.
  • Page 166: Straightening The Quickly Adjustable Stem

    Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
  • Page 167: Raising The Kickstand

    Operation 6.12.1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the leather to dry out and fade.  Park pedelec in the shade.  Always use a saddle cover. Moisture may cause the leather to detach from material beneath and mould may form.
  • Page 168: Using The Handlebars

    Operation 6.15 Using the handlebars 6.15.2 Using bar ends Only applies to pedelecs with this equipment  Wear heavily padded cycling gloves.  This helps protect sensitive areas of your Bar ends can be added to normal handlebars. palms. Adjustable bar ends feature a ball joint which you ...
  • Page 169: Use Suspension And Damping

    Operation 6.16 Use suspension and damping 6.16.1 Locking the suspension A suspension system is designed to cushion and Some suspension forks thus feature a lockout on compensate for unevenness on a surface whether the fork crown or a remote lockout on the the user is riding on bumpy cycle paths, dirt roads handlebars.
  • Page 170: Locking The Sr Suntour Rear Frame Damper

    Operation 6.16.1.2 Locking the SR SUNTOUR rear frame damper Only applies to pedelecs with this equipment Figure 162: Position of RS Suntour rebound adjuster on rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c) and EDGE (d)  The pedelec’s sag is configured. CAUTION ...
  • Page 171: Adjusting The Suspension Fork Compression Damper

    Operation 6.16.2 Adjusting the suspension fork compression damper The compression damper allows the rider to make When placed at an optimum setting, the quick adjustments to the suspension behaviour of suspension fork counteracts deflection on hilly the suspension fork to adapt to changes in terrain. terrain, remains higher in its deflection range and It is intended for adjustments made during the helps maintain speed when riding on terrain hilly...
  • Page 172: Using The Sr Suntour Low-Speed Compression Damping

    Operation 6.16.2.1 Using the SR Suntour low-speed compression damping Low-speed movement in the suspension fork is The settings of the low-speed damper control the caused, for example, by riding over bumps. suspension behaviour of the fork • during staggered jumps •...
  • Page 173: Adjusting The Rear Frame Damper Compression Damper

    Operation 6.16.3 Adjusting the rear frame damper compression damper When optimally adjusted, the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump. Traction is retained (blue line). The saddle rises slightly when absorbing a bump (green line). Compression adjuster set to hard Compression adjuster set to soft •...
  • Page 174: Adjusting The Sr Suntour Compression Damper

    Operation 6.16.3.1 Adjusting the SR Suntour compression damper Only applies to pedelecs with this equipment Figure 166: Position of RS Suntour compression adjuster on rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c) and EDGE (d)  The pedelec’s sag is configured. CAUTION ...
  • Page 175: Using The Battery

    Operation 6.17 Using the battery  Switch off the battery and the drive system before 6.17.1.1 Inserting the battery removing or inserting the battery.  The key is inserted in the lock.  The lock is unlocked. 6.17.1 Removing the battery Figure 168: Inserting the integrated battery Figure 167: Removing the integrated battery 1 Place the battery into the lower mount with the...
  • Page 176: Charging The Battery

    Operation 6.17.2 Charging the battery The battery can remain on the pedelec or can be removed for charging. Interrupting the charging process does not damage the battery. The battery is fitted with a temperature monitoring system which only allows charging within a temperature range between 0 °C and 40 °C.
  • Page 177: Using The Electric Drive System

    Operation 6.18 Using the electric drive system 6.18.1 Switching on the electric drive On-Off button (battery) system  Press the On-Off button (battery) briefly.  All LEDs on the on-board computer will light up briefly. CAUTION  The battery level is displayed in colour by the battery level indicator (on-board computer) and Crash caused by lack of readiness for braking the configured level of assistance by the...
  • Page 178: Using The On-Board Computer

    Operation 6.19 Using the on-board computer Symbol Designation > Increase brightness button/ forward button Notice < Decrease brightness button/ back button  Never use on-board computer, the display or Plus button/ light button the display mount as a handle. If the on-board computer, display or display mount are used to 10 –...
  • Page 179: Using The Riding Light

    Operation 6.19.3 Using the riding light 6.19.5 Using the push assist system  The drive system needs to be already switched on to turn on the riding light. CAUTION Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used.
  • Page 180: Selecting The Level Of Assistance

    Operation 6.19.6 Selecting the level of assistance 1 Press Push assist button for longer than 1 seconds. Hold down the button. The on-board computer is used to configure to  The battery level indicator goes out and a white what extent the electric drive should assist the running light in the direction of travel indicates rider when pedalling.
  • Page 181: Brake

    Operation 6.20 Brake 6.20.1 Using the brake lever WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely. This may cause a crash with serious injuries.
  • Page 182: Gear Shift

    Operation 6.21 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
  • Page 183: Parking

    Operation 6.22 Parking Checklist after each ride Notice Cleaning Heat or direct sunlight can cause the tyre pressure  Lights and reflectors See Section 7.2.5 to increase above the permitted maximum  Brake See Section 7.2.5 pressure. This can destroy the tyres. ...
  • Page 184: Screwing In The Quickly Adjustable Stem

    Operation 6.22.1 Screwing in the quickly adjustable stem Only applies to pedelecs with this equipment Screw in the quickly adjustable stem to save 3 Turn handlebars 90° in a clockwise direction. space when parking 1 Open stem clamping lever. Figure 178: Example of All Up with open stem clamping lever Figure 180: Example of All Up screwed in 2 Pull handlebars into highest possible position.
  • Page 185: Activating The Lock Function

    Operation 6.22.2 Activating the lock function Only applies to pedelecs with this equipment  Remove the on-board computer used during set-up.  The lock function is activated. The drive system now provides no assistance However, the rider can continue to use the pedelec without assistance.
  • Page 186: Cleaning, Servicing And Inspection

    Cleaning, maintenance and inspection Cleaning, servicing and inspection  Clean, maintain and inspect pedelec as indicated on checklists. Complying with these cleaning instructions can increase operational reliability, reduce wear on components, extend the service life of components and ensure safety. Checklist: Before each ride Checklist: weekly tasks Check everything is sufficiently...
  • Page 187 Cleaning, maintenance and inspection Checklist: monthly tasks Checklist: monthly tasks   Cleaning the battery See Section 7.3.2 Cleaning the motor See Section 7.3.3   Clean on-board computer See Section 7.3.1 Clean hub See Section 7.3.12   Clean on-board computer See Section 7.3.1 Cleaning the frame...
  • Page 188 Cleaning, maintenance and inspection Checklist: Tasks performed at least every six months (or Checklist: Tasks performed at least every six months (or every 1,000 km) every 1,000 km) Check Bowden cables gear  Check steering headset See Section 8.5.6  See Section 7.5.15.2 shift...
  • Page 189 Cleaning, maintenance and inspection CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the electric drive system or on the rim of a rim brake can cause the brake is activated unintentionally.
  • Page 190: Before Each Ride

    Cleaning, maintenance and inspection Before each ride Complying with these cleaning instructions is the 7.1.5 Checking the pannier rack only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
  • Page 191: Checking The Suspension Seat Post

    Cleaning, maintenance and inspection 7.1.9 Checking the suspension seat post 7.1.12 Checking the USB cover  Deflect and let the suspension seat post  If featured, check the position of the cover on the USB port on a regular basis and adjust if rebound.
  • Page 192: After Each Ride

    Cleaning, maintenance and inspection After each ride Complying with these cleaning instructions is the 7.2.4 Cleaning the pedals only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to clean the pedelec after each ride: ...
  • Page 193: Basic Cleaning

    Cleaning, maintenance and inspection Basic cleaning Complying with these basic cleaning instructions 7.3.2 Cleaning the battery is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by...
  • Page 194: Clean Frame, Fork, Pannier Rack, Guards And Kickstand

    Cleaning, maintenance and inspection 7.3.4 Clean Frame, fork, pannier rack, 7.3.7 Clean handles guards and kickstand 1 Clean handles with sponge, water and soapy water. 1 Soak the components with dish-washing 2 Rinse off component with water from a detergent if the dirt is thick and ingrained. watering can.
  • Page 195: Cleaning The Saddle

    Cleaning, maintenance and inspection 7.3.9 Cleaning the saddle 7.3.12 Clean hub 1 Clean the saddle with lukewarm water and a 1 Put on protective gloves. cloth dampened with soapy water. 2 Remove dirt from hub with a sponge and soapy 2 Rinse off component with water from a water.
  • Page 196: Clean Brake

    Cleaning, maintenance and inspection 7.3.15 Clean brake 7.3.18 Cleaning the chain 7.3.15.1 Clean handbrake Notice  Carefully clean the handbrake with a damp,  Never use aggressive (acid-based) cleaners, soft cloth. rust removers or degreasers when cleaning the chain. 7.3.16 Cleaning the brake disc ...
  • Page 197: Maintenance

    Cleaning, maintenance and inspection Maintenance Complying with these servicing instructions is the 7.4.1 Maintain frame only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.
  • Page 198: Maintain Pannier Rack

    Cleaning, maintenance and inspection 7.4.3 Maintain pannier rack 4 If you have a Speedlifter Twist, also apply oil to the unlocking bolt groove in the Speedlifter body. 5 Apply a little acid-free lubricant grease 1 Dry pannier rack with a cloth. between the stem quick release lever and the sliding piece to reduce the quick release lever 2 Spray pannier rack with spray wax and leave to...
  • Page 199: Maintaining The Seat Post

    Cleaning, maintenance and inspection 7.4.9 Maintaining the seat post 7.4.11 Maintaining the leather saddle 1 Carefully preserve screw connections with wax spray. In doing so, ensure that no wax is applied to the metal contact surfaces. Standard leather care products keep leather 2 Replace the assembly paste protective layer smooth and resistant, brighten its appearance and on the metal contact surfaces on the seat post...
  • Page 200: Maintaining The Gear Shift

    Cleaning, maintenance and inspection 7.4.14 Maintaining the gear shift 7.4.16 Maintaining the chain Maintaining 7.4.14.1 the rear derailleur articu- lated shafts and jockey wheel  Place newspaper or paper towels underneath to collect chain oil. 1 Lift rear wheel.  Treat front and rear derailleur articulated 2 Turn the crank briskly in an anti-clockwise shafts and jockey wheels with Teflon spray.
  • Page 201: Maintaining The Chain And All-Round Chain Guard

    Cleaning, maintenance and inspection 7.4.18 Maintaining the brake 7.4.16.1 Maintaining the chain and all-round chain guard 7.4.18.1 Maintaining the handbrake  Place newspaper or paper towels underneath to collect chain oil. Notice 1 Lift rear wheel. 2 Turn the crank briskly in an anti-clockwise ...
  • Page 202: Inspection

    Cleaning, maintenance and inspection Inspection The following tools are required for an inspection: 7.5.1.1 Checking tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre Ring spanners does not achieve its load bearing capacity. The 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
  • Page 203 Cleaning, maintenance and inspection Dunlop valve 5 Remove the bicycle air pump. Only applies to pedelecs with this equipment 6 Screw the valve cap tight. 7 Screw the rim nut gently against the rim with The tyre pressure cannot be measured on the the tips of your fingers.
  • Page 204: Checking The Tyres

    Cleaning, maintenance and inspection 7.5.1.2 Checking the tyres 2 Check the side walls for wear. If there are any cracks or tears, the tyre must be replaced. The tread is far less important for bicycle tyres than it is for car tyres, for example. Consequently, tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
  • Page 205: Checking The Rims

    Cleaning, maintenance and inspection 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim ...
  • Page 206: Checking The Brake System

    Cleaning, maintenance and inspection 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic brake system CAUTION 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of 2 If any brake fluid leaks from anywhere, take hydraulic fluid in the brake cable reduce the...
  • Page 207: Checking The Disc Brake

    Cleaning, maintenance and inspection 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs   Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. 1.8 mm wide at any point and there are no less 1 Take hold of brake disc and wiggle it gently to than 2.5 mm between the brake lining and...
  • Page 208: Checking The Chain

    Cleaning, maintenance and inspection 7.5.3 Checking the chain 2 Add the two values together to calculate the deviation.  Check chain for rust, damage and chain links 3 Check the chain tension at three to four points. that are difficult to move. ...
  • Page 209: Check

    Cleaning, maintenance and inspection 7.5.5.2 Check 1 Insert gauge between two chain links on the right-hand side. There is a different wear gauge for each chain, depending on the manufacturer: Figure 194: Gauge is inserted Figure 189: Example of a KMC gauge 2 Lower gauge down to the left-hand side.
  • Page 210: Checking The Belt

    Cleaning, maintenance and inspection 7.5.6 Checking the belt  The tooth profile is pointed and teeth have worn thinner. Contact specialist dealer. The belt sprocket does need to be replaced. 7.5.7 Checking the belt for wear  Check belt for indications of wear: Figure 198: Indications of wear on a belt Figure 200: Worn tooth profile 1 Carbon tensile fibres are exposed...
  • Page 211: Gates Carbon Drive Mobile App

    Cleaning, maintenance and inspection With any of these methods, the tension along the 1 Open app. belt may vary slightly, so you should repeat the 2 Click on the voltage symbol. process several times. Turn the pedal a quarter 3 Click on MEASURE. after each measurement.
  • Page 212: Eco Tension Tester

    Cleaning, maintenance and inspection 3 Press the check gauge down with just one 7.5.9.3 ECO tension tester finger until it clicks into place. Not included in price 1 Attach the measuring stick on the belt. Figure 204: Pressing the check gauge down with one finger Figure 206: Attached measuring stick 4 Take reading where line A meets line B.
  • Page 213: Checking The Riding Light

    Cleaning, maintenance and inspection 7.5.10 Checking the riding light 1 Check the cable connections on the headlight  If the headlight or rear lights do not come on, take pedelec out of service. Contact specialist and rear light for damage and corrosion and dealer.
  • Page 214: Checking The Stem

    Cleaning, maintenance and inspection 7.5.11 Checking the stem 7.5.14 Checking the seat post 1 Take seat post out of the frame.  The stem and quick release system must be 2 Check seat post for cracks and corrosion. inspected at regular intervals. The specialist dealer should adjust them if they require 3 Reinsert seat post.
  • Page 215: Checking The Hub Gear

    Cleaning, maintenance and inspection 7.5.15 Check gear shift 7.5.14.2 Checking the hub gear In the case of pedelecs with a hub gear or back- 1 Check that all gear shift components are free of pedal brake, the chain or the belt is tensioned by damage.
  • Page 216: Checking The Derailleur Gears

    Cleaning, maintenance and inspection 7.5.15.3 Checking the derailleur gears 1 Check that there is clearance between the chain tensioner and spokes.  If there is no clearance or the chain scrapes against the spokes or tyres, contact your specialist dealer. 2 Check that there is clearance between the chain or rear derailleur and spokes.
  • Page 217: Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable

    Cleaning, maintenance and inspection 7.5.18 Adjusting Bowden-cable-operated twist grip, dual-cable Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting sleeves on the shifter housing.  There is noticeable play of 2 to 5 mm (1/2 gear) when you turn the twist grip.
  • Page 218: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance Initial inspection Component-specific maintenance After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Tasks require technical expertise, Vibrations produced while riding can cause special tools and special lubricants. The pedelec screws and springs that were tightened during may become damaged if the stipulated pedelec manufacture to settle or come loose.
  • Page 219 Inspection and maintenance Inspection and maintenance intervals for suspension fork Inspection and maintenance intervals for seat post SR SUNTOUR suspension fork by.schulz suspension seat post  Maintenance 1 Every 50 hours Maintenance After the first 250 km; every  1,500 km after ...
  • Page 220 Inspection and maintenance Inspection and maintenance intervals for rear frame Inspection and maintenance intervals for hub damper SHIMANO 11-speed hub RockShox rear frame damper Internal oil change and maintenance 1,000 km after  Service air chamber assembly Every 50 hours start of use, then ...
  • Page 221: Carry Out Initial Inspection

    Inspection and maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
  • Page 222: Perform Major Inspection

    Inspection and maintenance Perform major inspection Complying with these inspection and maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Components Frequency Description Criteria Measures if rejected Inspection/ Accept- Inspection...
  • Page 223 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care Section 7.4.8 … O.K. Untreated Talcum powder Handles month before Wear; check if fas- Section 7.1.11 …...
  • Page 224 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance 6 months … Section 7.4.10 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified in Rims the parts list Once a Wear on brake Section...
  • Page 225 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care … Section 7.4.9.2 O.K. Untreated Assembly paste Carbon seat post 6 months Complete clean, …...
  • Page 226 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Venting … See manufac- O.K. 50 hours turer Cleaning … See manufac- O.K. 50 hours turer Venting … See manufac- O.K. 200 hours turer RockShox dropper post Complete mainte-...
  • Page 227 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Drive/gear shift 6 months Check for damage Check for … O.K. Damage Refasten if necessary or Chain/cassette/ damage replace as specified in pinion/chainring parts list Chain guard/ 6 months Check for damage...
  • Page 228 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Maintenance …...
  • Page 229: Inspect Frame

    Inspection and maintenance 8.5.1 Inspect frame 8.5.3 Inspecting and maintaining the rear frame damper 1 Check frame for cracks, warping and damage Only applies to pedelecs with this equipment to the paintwork.  If there are any cracks, warping or damage to the paintwork, remove the pedelec from WARNING service.
  • Page 230: Inspecting The Gear Hub

    Inspection and maintenance 8.5.5 Inspecting the stem CAUTION Incorrectly fastened screws may come loose due to impact. The stem may no longer be firmly fixed Hazard for the environment due to toxic in its position as a result. This will cause a crash substances with injuries.
  • Page 231: Inspecting The Axle With Quick Release

    Inspection and maintenance 8.5.7 Inspecting the axle with quick  The quick release lever is flush with the lower housing. release  You should be able to see slight impression on the palm of your hand when you close the quick CAUTION release lever.
  • Page 232: Inspecting The Fork

    Inspection and maintenance 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork Only applies to pedelecs with this equipment WARNING 1 Remove fork. 2 Check fork for cracks, warping and damage to Injury due to explosion the paintwork. The air chamber is pressurised. When the air 3 You need to distinguish between scratches on system in a faulty suspension fork is maintained, the paintwork and impacts if the carbon...
  • Page 233: Inspecting The Seat Post

    Inspection and maintenance 8.5.9 Inspecting the seat post 8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post Only applies to pedelecs with this equipment WARNING 1 Remove seat post from the frame. Intoxication from lubrication oil 2 Remove safety and protective cover. The lubrication oil for Eightpins seat posts is toxic 3 Clean seat post on the inside and outside.
  • Page 234: Inspecting And Greasing Rs Suntour Suspension Seat Post

    Inspection and maintenance 8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 2 Remove safety and protective cover. 3 Examine seat post rack for scratches, cracks and fractures.
  • Page 235: Troubleshooting, Fault Clearance And Repair

    Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Preventing pain A pedelec is a sports vehicle which promotes health. After the first few rides, you may experience sore muscles the next day. However, permanent pain should never occur during or after a ride. Medical problems may be the cause of pain.
  • Page 236: Sitting Discomfort

    Troubleshooting, fault clearance and repair 9.1.1 Sitting discomfort Around 50% of all pedelec riders experience Solution sitting discomfort: • Adopt an optimal riding position (see • Pressure pain in the sitting bones Section 6.5.3). • Pain in the lower back •...
  • Page 237: Pain In Shoulders And Nape Of Neck

    Troubleshooting, fault clearance and repair 9.1.4 Pain in shoulders and nape of neck The weight of the upper body places a strain on Solution the shoulders due to the bent-forward posture. • A more upright riding position will The more stretched the position is, the more strain immediately reduce pain.
  • Page 238: Knee Pain

    Troubleshooting, fault clearance and repair 9.1.7 Knee pain Pedelec riding is a sport that is easy on the knee Solution joints and is recommended for beginners. Very • Contact specialist dealer. Have the powerful forces are transmitted from the thigh to pedelec adjusted (see Section 6.5).
  • Page 239: Troubleshooting And Fault Clearance

    Troubleshooting, fault clearance and repair Troubleshooting and fault clearance The on-board computer indicates whether a critical or less critical error has arisen in the drive system. The error messages generated by the drive system can be read in the eBike Flow app and by the specialist dealer.
  • Page 240: Errors In Assistance Function

    Troubleshooting, fault clearance and repair 9.2.2 Errors in assistance function Symptom Cause Remedy Assistance is not Is the battery charged sufficiently? Check battery is charged. available. Recharge the battery if it is almost flat.  Press On-Off button (battery). Is the system switched on? ...
  • Page 241: Battery Errors

    Troubleshooting, fault clearance and repair 9.2.3 Battery errors Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace old battery with new one. very quickly. useful life. The battery cannot be Is the charger mains plug firmly Disconnect the charger mains plug and plug it in again.
  • Page 242: Display Screen Errors

    Troubleshooting, fault clearance and repair Symptom Cause Remedy There is an unusual Remove from the battery immediately. smell. Contact the fire service immediately. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove from the battery immediately. the battery.
  • Page 243: Problems With Disc Brakes

    Troubleshooting, fault clearance and repair 9.2.6 Problems with disc brakes Symptom Cause Remedy Ringing and unusual  Contact specialist dealer. Fit a city or trekking tyre. sounds from the disc Riding on tarmac with off-road tyres brake  Clean brake disc thoroughly with white spirit or brake cleaner. Dirty or greasy brake disc Worn brake disc ...
  • Page 244: Problems With Freewheel

    Troubleshooting, fault clearance and repair 9.2.7 Problems with freewheel Symptom Cause Remedy  Cover forgotten after fitting. Contact specialist dealer. Check installation correct. Freewheel blocked  Contact specialist dealer. Measure the length of the socket. If After fitting, socket was compressed by over-tightening the quick-release axle.
  • Page 245: Problem With Sr Suntour Suspension Fork

    Troubleshooting, fault clearance and repair 9.2.8 Problem with SR SUNTOUR suspension fork 9.2.8.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
  • Page 246: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.2.8.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
  • Page 247: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.2.8.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 223: Excessively soft suspension in the suspension fork on hilly terrain Solution ...
  • Page 248: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.2.8.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
  • Page 249: Problems With Sr Suntour Rear Frame Damper

    Troubleshooting, fault clearance and repair 9.2.9 Problems with SR SUNTOUR rear frame damper 9.2.9.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a "pogo stick" effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.
  • Page 250: Rebounding Too Slowly

    Troubleshooting, fault clearance and repair 9.2.9.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.
  • Page 251: Suspension Too Soft On Inclines

    Troubleshooting, fault clearance and repair 9.2.9.3 Suspension too soft on inclines The rear frame damper deflects deeply through used up, body weight shifts downwards and the the deflection range. The deflection is quickly pedelec loses some momentum. Figure 229: Excessively soft suspension in the rear frame damper on hilly terrain Solution ...
  • Page 252: Excessively Hard Damping On Bumps

    Troubleshooting, fault clearance and repair 9.2.9.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and pedelec rider are deflected upwards too slowly and the rear wheel lifts up from the and forwards, the rear wheel loses contact with bump.
  • Page 253: Lighting Does Not Work

    Troubleshooting, fault clearance and repair 9.2.10 Lighting does not work Symptom Cause Remedy The front light or rear light Take pedelec out of service immediately. The default settings in the electric drive does not go on, even system have probably been configured Contact specialist dealer.
  • Page 254: Other Errors

    Troubleshooting, fault clearance and repair Other errors Symptom Cause Remedy  This is not a malfunction. Two beeps will sound if a Pressed switch mode has been switch is pressed but the deactivated. switch cannot be operated. Three beeps are A fault or warning has ...
  • Page 255: Repair

    Troubleshooting, fault clearance and repair Repair Special expertise and tools are required for many 9.4.3 Repairing the suspension fork repairs. For this reason, repairs may only be carried out at a specialist dealer. These include: 9.4.3.1 Removing paint damage on the fork •...
  • Page 256: Replacing The Riding Light

    Troubleshooting, fault clearance and repair 9.4.4 Replacing the riding light  Only use components in the corresponding power class for replacement. 9.4.5 Adjusting the headlight  The headlight must be positioned so that its light beam shines on the road 10 m in front of the pedelec (see Section 6.4).
  • Page 257: Replacing Pedelec Components If Lock Function Is Installed

    Troubleshooting, fault clearance and repair 9.4.7 Replacing pedelec components if lock function is installed 9.4.7.1 Replacing a smartphone 1 Install Bosch eBike connect app on the new smartphone. 2 Log on using the same account which was used to activate the lock function. 3 Connect on-board computer with the smartphone while the on-board computer is in use.
  • Page 258: Recycling And Disposal

    Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
  • Page 259 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Cleaning cloths covered in biodegradable oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer.
  • Page 260: Documents

    Documents Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstands Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
  • Page 261 Documents Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
  • Page 262: Inspection And Maintenance Log

    Documents 11.2 Inspection and maintenance log Diagnosis and documentation of current status Date: Frame number: Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstands 6 months Functional check O.K.
  • Page 263 Documents Accept- Inspection Test Rejection ance Brake system Check mount Handbrake 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K. Too little year service if damaged;...
  • Page 264 Documents Accept- Inspection Test Rejection ance Electric drive system Check for damage Functional check O.K. No screen, Restart; test battery; On-board defective new software or new 6 months computer screen display on-board computer; remove from service Control panel Check Functional check O.K.
  • Page 265 Documents Notes MY23B0a - 52_1.0_31.08.2022...
  • Page 266: Parts List

    Max. load: 120 | 115 kg Tube SCHWALBE, SV19B Light 40 mm Presta valve, valve length: 40 mm Wheel … … Bulls, DDM-2 Aluminium, 700C, 13G × 36H Spoke … Corrosion-resistant, 14G × 36H | 13G × 36H Front | Rear Spoke nipples …...
  • Page 267 Stanchion distance: 130 mm Head tube: 1.5″ ... 1-1 | 8″ tapered (CTS), STKM Area of use: Casual MTB Stanchion length: 523 mm Axle: 9-100 mm dropout Bulls, 4007HRN Unisex saddle Saddle Length: 266 mm Width: 178 mm STYX, SP-F102...
  • Page 268 Documents Rear light FUXON, RL-Mini-EB CLIP 6-12V | DC Reflectors … | COMUS, CR-99 | CATEYE, RR-317-WUA …| Z-reflector |… Front | Rear | Wheel Pannier rack, front … … Pannier rack, rear … … Guard SR SUNTOUR, FEG401 … Front | Rear Kickstands PLETSCHER, COMP Flex 40...
  • Page 269: Iconic Evo

    SUPERO, F/V 40 mm Schrader valve, valve length: Tube 40 mm, for 584 × 62C tyres Wheel … … Bulls, DISC 30 Aluminium, 27.5″ PLUS (ETRTO 584), 13G × 32H Spoke … Corrosion-resistant, 14G × 32H/13G × 32H Front | Rear Spoke nipples …...
  • Page 270 Documents WELLGO, C098 Aluminium/plastic, basic pedal with anti-slip Pedal name surface, W/9/16", with reflector FSA, CK-220 Aluminium, crank set, crank length: 165 mm, for Crank set BOSCH Gen3 motors Chain | belt Chain wheel | Belt sprocket Steel, chain wheel, teeth: 38 T, 3/32" × 38T, for SAMOX, EMS05-BHV04 Chain guard BOSCH GEN 4 motors...
  • Page 271 Documents Chain lock … … Bottle holder FIDLOCK, BOTTLE CAGE … GPS | BT … … ...not available # Information not available when document was produced MY23B0a - 52_1.0_31.08.2022...
  • Page 272: Iconic Evo

    Documents 11.3.3 Iconic EVO 2 23-15-2018, 23-15-2019 Gent, Wave Frame Iconic EVO 2 Aluminium, welded, frame shape and size: Gent: 41/44/48/54/60 cm Wave: 41/44/48/54 cm Rear frame damper … … Tyres SUPERO, CC-03, All Ground Clincher Front | Rear Size: 27.5″ × 2.45 (62-584) Pressure: max.
  • Page 273 Length (depends on frame size): 41: 345 mm 44/48: 402 mm 54/60: 445 mm Max. bodyweight: 75 kg Saddle clamp Bulls, XC68C Aluminium, Ø: 34.9 mm Pedal name WELLGO, C098 Aluminium/plastic, basic pedal with anti-slip surface, W/9/16", with reflector Crank set...
  • Page 274 Documents Headlight FUXON, FS-70EB LED, 6-12 V, max. 70 lx, with sensor, with daytime riding light Rear light FUXON, R-GLOW LED, 6–12 V DC, with Z-reflector Reflectors …/COMUS, FZR-006/… …/Z-reflector/… Front | Rear | Wheel Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML079 Aluminium, with MonkeyLoad system...
  • Page 275: Iconic Evo

    740 mm Handles | Tapers VELO ENTERPRISE, VLG-1777D2 Hard plastic, winged grips, ø 22.4 mm, Left hand | Right hand 131.6/131.6 mm Bulls, Lytro, XCR-34 29" Suspension fork Deflection: 120 mm Cartridge type: LORC-PCS Offset: 44/51 mm Fork Head tube: 1-1/ 8"...
  • Page 276 Length (depends on frame size): 41: 345 mm 44/48: 402 mm 54/60: 445 mm Max. bodyweight: 75 kg Saddle clamp Bulls, XC68C Aluminium, Ø: 34.9 mm WELLGO, C098 Aluminium/plastic, basic pedal with anti-slip Pedal name surface, W/9/16", with reflector FSA, CK-220...
  • Page 277 Documents FUXON, FS-70EB LED, 6-12 V, Headlight max. 70 lx, with sensor, with daytime riding light FUXON, R-GLOW LED, Rear light 6–12 V DC, with Z-reflector Reflectors …/COMUS, FZR-006/… …/Z-reflector/… Front | Rear | Wheel Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML038 Aluminium, welded, with MonkeyLoad system...
  • Page 278: Iconic Evo Belt

    SUPERO, F/V 40 mm Schrader valve, valve length: Tube 40 mm, for 584 × 62C tyres Wheel … … Bulls, DISC 30 Aluminium, 27.5″ PLUS (ETRTO 584), 14G × 36H Spoke …/XT344 Corrosion-resistant, 14G × 36H/13G-14G × 36H Front | Rear Spoke nipples …...
  • Page 279 Reflectors …/COMUS, FZR-006/… …/Z-reflector/… Front | Rear | Wheel Pannier rack, front … … Pannier rack, rear Bulls Aluminium, welded, with MonkeyLoad system Guard SKS, PET A60 S MK / U-STAY+2-PCS ESC … Front | Rear Kickstands STANDWELL, SW-RA060JD …...
  • Page 280 Documents Mirror … … Battery lock ABUS, BLO ZEG IT4 “EVO IV” X-PLUS 2 keys, with digital key card for ABUS lock Chain lock … Bottle holder FIDLOCK, BOTTLE CAGE … GPS | BT … … ...not available # Information not available when document was produced MY23B0a - 52_1.0_31.08.2022...
  • Page 281: Iconic Evo Tr1

    Handles | Tapers VELO ENTERPRISE, VLG-1879D2 Hard plastic, winged grips, ø 22.4 mm, 138/138 mm Left hand | Right hand Fork Bulls, Lytro 34 27.5″+ Suspension fork Cartridge type: LORC-PCS Right side: LOR Left side: air-suspended Deflection: 120 mm Offset: 44 mm Head tube: 1-1/ 8"...
  • Page 282 Length (depends on frame size): 41: 295 mm 44: 345 mm 48: 405 mm 55/66: 445 mm Max. bodyweight: 120 kg Saddle clamp Bulls, MLCC35 Aluminium, Ø: 35 mm Pedal name WELLGO, C098 Aluminium/plastic, basic pedal with anti-slip surface, W/9/16", with reflector Crank set...
  • Page 283 Documents Pannier rack, front … … Pannier rack, rear Bulls Aluminium, welded, with MonkeyLoad system Guard SKS, PET A60 S MK / U-STAY+2-PCS ESC … Front | Rear Kickstands PLETSCHER, COMP Flex 40 … Bell NUVO, NH-405AP Bell, aluminium Mirror …...
  • Page 284: Charger Operating Instructions

    Documents 11.4 Charger operating instructions MY23B0a - 52_1.0_31.08.2022...
  • Page 285 Documents 4A Charger MY23B0a - 52_1.0_31.08.2022...
  • Page 286 Documents MY23B0a - 52_1.0_31.08.2022...
  • Page 287 Documents MY23B0a - 52_1.0_31.08.2022...
  • Page 288 Documents MY23B0a - 52_1.0_31.08.2022...
  • Page 289 Documents MY23B0a - 52_1.0_31.08.2022...
  • Page 290 Documents MY23B0a - 52_1.0_31.08.2022...
  • Page 291: Glossary

    Glossary Glossary Wear Braking distance Source: DIN 31051: reduction in useful life (4.3.4), Source: EN 15194:2017: distance travelled by a caused by chemical and/or physical processes. pedelec between the commencement of braking and the point at which the pedelec comes to rest. Shut-off speed Fracture Source: EN 15194:2017: speed reached, by the...
  • Page 292 Glossary Spare part Total deflection Source: EN 13306:2018-02, 3.5: item intended to Source: Benny Wilbers, Werner Koch: Neue replace a corresponding item in order to retain or Fahrwerkstechnik im Detail (New chassis maintain the original required function of the item. technology in detail): The distance that the wheel travels between an unloaded and a loaded Folding bicycle...
  • Page 293 Glossary Cargo bike Continuous power rating Source: DIN 79010: pedelec mainly designed to Source: ISO 15194:2017, output power specified carry goods. by the manufacturer at which the motor reaches its thermal equilibrium under the specified Wheel ambient conditions. Source: ISO 4210 - 2: unit or combination of hub, Negative deflection rim and spokes or disc, but excluding tyre assembly.
  • Page 294: Abbreviations

    Glossary 12.1 Abbreviations Quick-release device, quick release Source: EN 15194:2017: lever actuated Abbrevia- mechanism that connects, retains or secures a Meaning/derivation tion wheel or any other component. Anti-blocking system EPAC Electric power assisted cycle Off-road rough terrain Permitted total weight Source: EN 15194:2017: rough gravel tracks, Table 90: Table of abbreviations forest trails and other generally off-road tracks...
  • Page 295: Appendix

    Iconic EVO 1 27.5″ (Gent) City and trekking bicycle 23-15-2017 Iconic EVO 1 27.5″ (Wave) City and trekking bicycle 23-15-2018 Iconic EVO 2 27.5″ (Gent) City and trekking bicycle 23-15-2019 Iconic EVO 2 27.5″ (Wave) City and trekking bicycle 23-15-2020 Iconic EVO 3 27.5″...
  • Page 296: Directive Declaration Of Conformity With Red Directive

    Appendix Directive declaration of conformity with RED Directive LED Remote Intuvia 100 Robert Bosch GmbH, Bosch eBike Systems, Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the LED Remote radio hereby declares that the Intuvia 100 radio system system type complies with Directive 2014/53/EU. type complies with Directive 2014/53/EU.
  • Page 297: Keyword Index

    Keyword index Keyword index Brake calliper, 56 CE marking, 290 position, 56 Chain guard 20, 29 Activity tracking, torque, 83 Chain guard, - activate 154 Brake disc, 56 - clean, 195 Air valve, 39 - check, 206 torques 87 position, 39 - clean 195 Chain stay, 30 rear frame damper, 35...
  • Page 298 Keyword index Down tube, 30 Gear shift, Drive belt, 290 - adjust Bowden-cable- Initial commissioning, 99 Drive system, 57 operated twist grip, dual- - switch on, 176 cable 216 Jockey wheel, electric, 58 - check 214 - maintain 199 Dual pivot rim brake, - check electric gear shift, torque, 84 Dunlop valve, see conventional...
  • Page 299 Keyword index Mountain bike, 291 Pedelec, 290 - lock, 169 Mountain bike, see MTB - adjust 116 - maintain, 219, 228 MTB, see mountain bike - after each ride, 191 - solve problem 248 Mudguard 20 - assemble 98 -adjust sag, 143, 145 Mudguard, - before each ride 164, 189 air reservoir, 35...
  • Page 300 Keyword index Sag 33 Suspension fork, 37, 291 Sag setting wheel, - clean 191, 193 Wear, 290 position, 39 - inspect, 231 Wheel, 45, 292 Sag, - maintain, 191, 196 - check concentricity 189 setting wheel, 44 Suspension seat post 52 - check, 201 Sclaverand valve, see Presta Suspension seat post,...

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