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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
B U L L S C r o s s M o v e r E v o 1 , B U L L S C r o s s M o v e r E v o 2 , B U L L S C r o s s R i d e r E v o 1 ( M ü n c h e n ) ,
B U L L S C r o s s Ri d e r E v o 2 ( C o l o g n e ) , B UL L S C r o s s S t r e e t E 1
2 1-1 5-1 016 - 21- 15- 101 8, 2 1- 15- 1027, 2 1-1 5-1028, 21-15-1 069, 2 1-1 5-1 070 , 21 -1 7-1 013 - 2 1-17- 101 5,
2 1-1 7-1 029 - 21- 17- 103 0, 2 1- 17- 1045, 2 1-1 7-1064
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
MY21 B01 - 12 _1.0 _0 4.05 .20 20
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Related Manuals for Bulls Cross Mover Evo 1
Summary of Contents for Bulls Cross Mover Evo 1
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Page 1: Bulls Cross Mover Evo
TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE B U L L S C r o s s M o v e r E v o 1 , B U L L S C r o s s M o v e r E v o 2 , B U L L S C r o s s R i d e r E v o 1 ( M ü n c h e n ) , B U L L S C r o s s Ri d e r E v o 2 ( C o l o g n e ) , B UL L S C r o s s S t r e e t E 1 2 1-1 5-1 016 - 21- 15- 101 8, 2 1- 15- 1027, 2 1-1 5-1028, 21-15-1 069, 2 1-1 5-1 070 , 21 -1 7-1 013 - 2 1-17- 101 5, 2 1-1 7-1 029 - 21- 17- 103 0, 2 1- 17- 1045, 2 1-1 7-1064... -
Page 2: Table Of Contents
Contents Contents About these operating instructions 3.1.5 Rechargeable battery Manufacturer 3.1.5.1 Frame battery Language 3.1.5.2 Pannier rack battery Laws, standards and directives 3.1.5.3 Integrated battery For your information 3.1.6 Display 1.4.1 Warnings 3.1.7 Control panel 1.4.2 Markups 3.1.7.1 USB port Nameplate 3.1.8 Riding light... - Page 3 Contents 3.8.5.9 Additional journey information 6.5.3 Adjusting the stem 3.8.5.10 System settings and data 6.5.3.1 Adjusting the height of the handlebars 3.8.5.11 Additional system settings 6.5.3.2 Adjusting the quick release clamping 3.8.6 System message force 3.8.7 ABS indicator lamp 6.5.4 Retracting the brake linings Transporting and storing 6.5.5...
- Page 4 Servicing the fork Recycling and disposal 7.3.4 Servicing the drive elements Documents 11.1 Parts list 7.3.5 Servicing the pedals 11.1.1 Bulls Cross Mover Evo 1 7.3.6 Servicing the chain 11.1.2 Bulls Cross Mover Evo 2 Maintenance 11.2 Assembly report 7.4.1 Wheel 11.3...
- Page 5 About these operating instructions Thank you for your trust! Copyright BULLS pedelecs are premium quality bicycles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your Distribution or reproduction of these operating specialist dealer will provide you with guidance instructions and utilisation or communication of and instruction and assemble your product.
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Page 6: About These Operating Instructions
Medium-risk hazard. published version of the operating instructions. You will find any modifications to these operating instructions at: CAUTION www.bulls.de/service/downloads. May lead to minor or moderate injuries if ignored. Language Low-risk hazard. The original operating instructions are written in German. -
Page 7: Markups
About these operating instructions 1.4.2 Markups Instructions for specialist dealers are highlighted in grey. They are indicated by a screwdriver symbol. Information for specialist dealers does not require non-professionals to take any action. You will find stylised forms of typeface in the operating instructions: Stylised form Italics... -
Page 8: Nameplate
About these operating instructions Nameplate The nameplate is situated on the frame. You can You will find thirteen pieces of information on the see the exact position of the nameplate in Figure 2. nameplate. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 21-17-1017... -
Page 9: Type Number And Model
City and trekking 21-15-1016 Evo 1, Trapez bicycle BULLS Cross Mover City and trekking 21-15-1018 Evo 1, Wave bicycle BULLS Cross Rider Evo 1 City and trekking 21-15-1027 (München), Gent bicycle BULLS Cross Rider Evo 1 City and trekking 21-15-1028 (München), Trapez... -
Page 10: Safety
Safety Safety 2.1.2 Risk of fire and explosion due to short circuit in the battery Residual risks Metal objects may connect the battery's electrical terminals. The battery may self-ignite and 2.1.1 Risk of battery fire and explosion explode. The safety electronics may fail if the batteries are ... -
Page 11: Risk Of Fire And Burns Due To Hot Motor
Safety 2.1.6 Risk of fire and burns due to hot Requirements for the rider motor The rider must demonstrate adequate physical, The motor housing becomes hot when riding. motor and mental abilities to ride on public roads. Touching it may cause burns to the skin or other A minimum age of 14 years is recommended. -
Page 12: What To Do In An Emergency
Safety Wear gloves and safety gloves as protective Symbol Explanation equipment. Read the instructions Keep unprotected persons away. Take care with leaked brake fluid as it poses a Separate collection of electrical slip hazard. and electronic devices ... -
Page 13: Battery Vapours Emitted
Safety 2.7.3 Battery vapours emitted 2.7.5 Leaked brake fluid Vapours may be emitted if the battery is damaged The brake system must be repaired immediately if or used improperly. The vapours may cause brake fluid leaks out. Dispose of leaking brake respiratory tract irritation. -
Page 14: Overview
Overview Overview 15 16 17 Figure 2: Pedelec viewed from right, Bull Cross Rider used as example Front wheel Reflector Fork Pannier rack Front guard Rear guard Headlight Rear light Handlebars Rear wheel Stem Chain Frame Frame number Seat post Battery and nameplate Saddle MY21B01 - 12_1.0_25.06.2020... -
Page 15: Description
Overview Description 3.1.2.2 Suspension fork A suspension fork is based either on a steel spring or 3.1.1 RANGE air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping. The suspension prevents an impact, such as one caused by a stone lying in the pedelec's path, from being channelled directly into the rider's body via the fork. -
Page 16: Steel Suspension Fork
Overview 3.1.3 Brake system 3.1.2.3 Steel suspension fork The stem and handlebars are fastened to the fork Every pedelec has a hydraulic brake system. The steerer (1). The wheel is fastened to the quick brake fluid is in a closed hose system. If the rider release axle (6). -
Page 17: Drive System
Overview 3.1.4 Drive system The electric drive system is made up of 8 components: The pedelec is driven by muscle power applied to the chain drive. The force which is applied by pedalling in the direction of travel drives the front chain wheel. -
Page 18: Frame Battery
Overview The battery has a high energy content when 3.1.5.1 Frame battery charged. You will find codes of practice for their Three different types of frame batteries can be safe handling in Section 2 Safety and Section 6.9 fitted: Rechargeable battery in the operating instructions. -
Page 19: Pannier Rack Battery
Overview 3.1.5.2 Pannier rack battery 3.1.5.3 Integrated battery Three different types of pannier rack batteries can Three different types of pannier rack batteries can be fitted: be fitted: PowerTube 400 PowerTube 500 PowerTube 625 PowerPack 300 PowerPack 400 PowerPack 500 (vertical and horizontal) Figure 10: Overview of pannier rack battery Figure 12: Overview of frame batteries... -
Page 20: Display
Overview 3.1.6 Display 3.1.7.1 USB port There is a USB port beneath the rubber cover on The model series to which these instructions the right-hand edge of the display. apply features the BOSCH Intuvia display. In addi- tion to the functions described here, software 3.1.8 Riding light changes may be introduced to rectify errors and... -
Page 21: Proper Use
Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff. equipment may not meet. For riding on public The rechargeable batteries are designed to roads, some special regulations apply in relation supply power to the pedelec motor only and must... -
Page 22: Maximum Permitted Total Weight
Bulls Cross Mover Evo 2 150 kg assembled pedelec with the rider and baggage. 21-17-1016 Bulls Cross Mover Evo 1 150 kg 21-17-1017 Bulls Cross Mover Evo 1 () 150 kg 21-17-1018 Bulls Cross Mover Evo 1 150 kg 3.2.2 Data privacy information When the pedelec is connected to the BOSCH and cell voltage, to help improve the product. -
Page 23: Proper Use
Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff. equipment may not meet. For riding on public The rechargeable batteries are designed to roads, some special regulations apply in relation supply power to the pedelec motor only and must... -
Page 24: Improper Use
Overview Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •... -
Page 25: Maximum Permitted Total Weight
21-17-1015 Bulls Cross Mover Evo 2 150 kg 21-17-1016 Bulls Cross Mover Evo 1 150 kg 21-17-1017 Bulls Cross Mover Evo 1 () 150 kg 21-17-1018 Bulls Cross Mover Evo 1 150 kg 3.5.2 Data privacy information When the pedelec is connected to the BOSCH... -
Page 26: Environmental Requirements
Overview Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +50 °C must range between 5 °C and 35 °C. The electric drive be avoided. system is limited in its performance outside this You must also keep within the following temperature range. - Page 27 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.
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Page 28: Technical Data
Overview Technical data 3.7.4 Intuvia display Internal lithium ion battery 3.7 V, 230 mAh 3.7.1 Pedelec Operating temperature -5 °C - +40 °C Transportation temperature 5 °C - 25 °C Storage temperature -10 °C - +50 °C Ideal transportation temperature 10 °C - 15 °C Charging temperature 0 °C - + 40 °C... -
Page 29: Performance Line Motor
Overview 3.7.8 Performance Line motor 3.7.11 PowerPack 300 battery Maximum continuous power 250 W Nominal voltage 36 V Max. torque 65 Nm Nominal capacity 8.2 Ah Nominal voltage 36 V DC Energy 300 Wh Protection class IP54 Weight 2.5/ 2.6 kg Weight 3.2 kg Protection class... -
Page 30: Powertube 400 Battery
Overview 3.7.14 PowerTube 400 battery 3.7.17 BOSCH pedelec ABS BAS100 Nominal voltage 36 V Operating temperature -5 °C - +40 °C Nominal capacity 11 Ah Storage temperature -10 °C - +60 °C Energy 400 Wh Protection class IPx7 Weight 2.9 kg Weight about 1 kg Protection class... -
Page 31: Description Of Controls And Screens
Overview Description of controls and 3.8.3 Display screens The display has four buttons and a USB port. 3.8.1 Handlebars Figure 16: Detailed view of handlebars from rider position, example Figure 18: Overview of the structure of the display's Rear brake lever operating elements Bell Headlight... -
Page 32: On-Screen Indicators
Overview 3.8.5 On-screen indicators 3.8.5.3 Battery level indicator (display screen) The display has seven on-screen indicators: The battery level indicator displays the pedelec battery level, not the level for the display internal battery. If the display is removed from its mount, TURBO SPORT the last level message is saved. -
Page 33: Indicator For Motor Power Used
Overview 3.8.5.4 Indicator for motor power used 3.8.5.8 Journey information If the motor is active, the indicator for the motor Depending on the type of pedelec, the function power used is shown on the display screen. The display may show up to seven journey information maximum motor power depends on the selected items. -
Page 34: System Settings And Data
Overview 3.8.5.11 Additional system settings Applies only to eShift with NuVinci H|Sync/enviolo with Optimized H|Sync Applies only to eShift with Shimano DI2 automatic hub gears The following additional functions are available on indicator Change the function display: – Start gear + This is where you can set the start gear. -
Page 35: System Message
Overview 3.8.6 System message Applies only to eShift with Shimano DI2 automatic hub gears. indicator Change The drive system monitors itself continuously and Gear adjustment You can use this menu option to if an error is detected, it is indicated by a system make a fine adjustment to the Shimano DI2. -
Page 36: Transporting And Storing
Transporting and storing Transporting and storing Transporting Physical transport CAUTION characteristics Crash caused by unintentional activation 4.1.1 Weight and dimensions during There is a risk of injury if the drive system is transportation activated unintentionally. Type no. Frame Weight Size ... -
Page 37: Break In Operation
Transporting and storing 4.3.1 Break in operation Notice The battery discharges when not in use. This can cause irreparable damage to the battery. The battery must be recharged every 6 months. The battery may become damaged if it is connected permanently to the charger. -
Page 38: Assembly
Assembly Assembly 5.2.1 Scope of delivery Pedelecs are fully assembled in the factory for test purposes and then dismantled for WARNING transportation. Risk of eye injury The pedelec is 95 - 98% pre-assembled. The Problems may arise if the settings are not made scope of delivery includes: to components correctly and you may sustain serious injuries as a result. - Page 39 Assembly 2 Use a ratchet to remove the two 4 mm hexagon 5 Use adapter plates to adjust the distance if screws in the PowerTube adapter. If you don't necessary. have a ratchet, you can use a hexagonal key to remove the screws.
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Page 40: Commissioning
Assembly Commissioning 5.4.1 Installing the wheel in the Suntour fork CAUTION 5.4.1.1 Screw-on axle (15 mm) Burns from hot drive Only applies to Suntour forks with 15 mm screw-on axle The drive cooler can become extremely hot 1 Insert the axle completely on the drive side. during use. -
Page 41: Screw-On Axle (20 Mm)
Assembly 4 Tighten the securing screw with a 5 mm 5.4.1.3 Quick release axle hexagon socket spanner to 5-6 Nm. Only applies to Suntour forks with screw-on axle The lever is mounted. CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel. - Page 42 Assembly 2 Tighten the axle with the red handle. 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the lower housing. You must be able to see a slight impression on the palm of your hand when you close the quick release lever.
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Page 43: Quick Release
Assembly 5.4.1.4 Quick release 2 Push in the quick release until you can hear a click. Make sure that the flange is extended. Only applies to Suntour forks with quick release CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel. -
Page 44: Installing The Wheel In The Fox Fork
Assembly 5.4.2 Installing the wheel in the FOX fork Setting the quick releases 5.4.2.1 Quick release (15 mm) Only applies to FOX forks with 15 mm screw-on axle The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm quick releases. 1 Place the front wheel in the fork ends of the fork. -
Page 45: Kabolt Axle
Assembly 5.4.2.2 Kabolt axle 5.4.3.3 Checking the headset backlash 1 To check the handlebar headset backlash, Only applies to FOX forks with Kabolt axles close the quick release lever on the stem. The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm Kabolt axles. -
Page 46: Operation
Operation Operation Risks and hazards CAUTION WARNING Crash caused by difficult-to-spot damage Injuries and death caused by other road users If the pedelec topples over or you have a fall or an accident, there may be difficult-to-spot damage to Other road users, trucks, cars or pedestrians often components such as the brake system, quick underestimate the speed of pedelecs. -
Page 47: Personal Protective Equipment
Operation Tips for a greater range CAUTION The pedelec's range depends on many Crash caused by poor road conditions influencing factors. A single battery charge may only last fewer than 20 kilometres but much more Loose objects, such as branches and twigs, may than 100 is also possible. -
Page 48: Error Message
Operation Error message Code Description Method of resolution 6.3.1 Display Internal display error Have display checked. The drive system monitors itself continuously and Battery internal error Re-start the system. displays a number as an error message if a known Contact your specialist dealer if the problem error is detected. - Page 49 Operation Code Description Method of resolution Code Description Method of resolution Software version error Re-start the system. External fault Check the cabling. Contact your specialist Re-start the system. dealer if the problem Contact your specialist persists. dealer if the problem persists.
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Page 50: Rechargeable Battery
Operation 6.3.2 Rechargeable battery Code Description Method of resolution The battery is protected against deep discharge, Internal ABS error Contact your specialist overcharging, overheating and short circuits by dealer. Electronic Cell Protection (ECP). In the event of a Internal ABS error Contact your specialist hazard, a protective circuit switches the battery off... -
Page 51: Instruction And Customer Service
Operation Instruction and customer service Adjust the saddle tilt to horizontal. Your supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the latest. -
Page 52: Adjusting The Seat Height With Quick Release
Operation 6.5.1.3 Adjusting the seat height with quick 6.5.1.4 Adjusting the seat position release The saddle can be shifted on the saddle frame. 1 Open the quick release on the seat post to The right horizontal position ensures an optimal change the seat height (1). -
Page 53: Adjusting The Handlebars
Operation 6.5.2 Adjusting the handlebars CAUTION Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will result in unfavourable transmission of force. This can cause components to break. -
Page 54: Adjusting The Suntour Fork
Operation 6.5.5 Adjusting the Suntour fork 6.5.5.2 Adjusting the steel suspension fork negative deflection Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment CAUTION You can adjust the tensioning in the fork spring to the rider's weight and their preferred riding style. Crash caused by incorrectly set suspension This reduces the negative deflection in the fork. -
Page 55: Accessories
Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front wheel or rear wheel can be inserted securely for pedelecs which do not have a The child may crush his/her fingers on exposed kickstand. -
Page 56: Trailer
Operation 6.6.2 Trailer 6.6.3 Pannier rack The specialist dealer will advise on choosing a CAUTION suitable pannier rack. Crash caused by brake failure The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted. The braking distance may be longer if the trailer is carrying excessive load. -
Page 57: Check List Before Each Ride
Operation Check list before each ride Check the pedelec before each ride. Take the pedelec out of service if you spot any anomalies. Check that the pedelec is complete. Check the battery is firmly in place. Check that the lighting, reflector and brake, for instance, ... -
Page 58: Using The Kickstand
Operation Using the kickstand CAUTION CAUTION Crash caused by unsecured baggage Crash caused by a lowered kickstand Loose or unsecured objects on the pannier rack, e.g. belts, may become caught in the rear wheel. There is a risk of crashing if riding with the This may cause a crash with injuries. -
Page 59: Rechargeable Battery
Operation 6.10 Rechargeable battery 6.10.2 Pannier rack battery Only applies to pedelecs with this equipment Switch off the battery and the drive system before removing or inserting the battery. 6.10.2.1 Removing the pannier rack battery 6.10.1 Frame battery Only applies to pedelecs with this equipment 6.10.1.1 Removing the frame battery Figure 58: Removing (2) and inserting (3) the pannier rack battery... - Page 60 Operation 6.10.3 Integrated battery 6.10.3.2 Inserting the integrated battery Only applies to pedelecs with this equipment 6.10.3.1 Removing the integrated battery Figure 60: Inserting the integrated battery 1 Place the battery into the lower mount with the contacts facing the front (see (1)). Figure 59: Removing the integrated battery 2 Flip the battery up so that the battery is held by 1 Open battery lock with battery key (see (1)).
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Page 61: Charging The Battery
Operation 6.10.4 Charging the battery Notice Check that mains voltage! The power source CAUTION voltage must match the voltage indicated on the charger nameplate. Chargers labelled Fire caused by overheated charger 230 V may be operated at 220 V. The charger heats up when charging the battery. -
Page 62: Charging Process When One Battery Is Used
Operation 6.10.5.2 Charging process when one battery is used Remove the batteries from their mounts to charge each one individually. If only one battery is inserted, only charge the battery with an accessible charging socket. The battery with the sealed charging socket can only be charged outside its mount. -
Page 63: Electric Drive System
Operation 6.11 Electric drive system 6.11.2 Switching off the drive system As soon as you stop pushing the pedals in normal 6.11.1 Switching on the electric drive mode or reach a speed of 25 km/h, the drive system system switches off the assistance system. The assistance system starts up again if you push the CAUTION pedals and your speed is less than 25 km/h. -
Page 64: Control Panel With Display
Operation 6.12 Control panel with display 6.12.1.2 Attaching the display 1 Place the display on the mount. CAUTION 2 Push the display back as far as it will go. Crash caused by distraction A lack of concentration while riding increases the risk of an accident. -
Page 65: Charging On The Pedelec
Operation 6.12.3.1 Charging on the pedelec 6.12.7 Using the push assist system 1 Once a battery has been inserted into the CAUTION pedelec, place the display in the display mount. Press the On-Off button (battery). Injury from pedals or wheels 2 Using the pedelec The pedals and the drive wheel turn when the push assist system is used. -
Page 66: Selecting The Level Of Assistance
Operation 6.12.9 Selecting the level of assistance 6.12.11 Changing the system settings Press the plus button to increase the level of The System settings can be displayed and assistance. changed no matter whether the display is inserted in the mount or not. A few settings are only visible ... -
Page 67: Brake
Operation 6.13 Brake CAUTION WARNING Crash caused by wet conditions Crash caused by brake failure The tyres may slip on wet roads. In wet conditions you must also expect a longer braking distance. Oil or lubricant on the brake disc in a disc brake The braking sensation differs from the usual or on the rim of a rim brake can cause the brake sensation. -
Page 68: Using The Brake Lever
Operation 6.13.1 Using the brake lever Figure 63: Front (2) and rear (1) brake lever – Shimano brake used as an example Push the left-hand brake lever to apply the front wheel brake. Push the right-hand brake lever to apply the rear wheel brake. -
Page 69: Suspension And Damping
Operation 6.14 Suspension and damping 6.14.1 Adjusting the compression in the Suntour fork Only applies to pedelecs with this equipment The compression adjuster makes it possible to make quick adjustments to the suspension behaviour of the fork to suit changes in terrain. It is intended for adjustments made during the ride. -
Page 70: Gear Shift
Operation 6.15 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ... -
Page 71: Cleaning And Servicing
Cleaning and servicing Cleaning and servicing Cleaning after each ride Cleaning check list Clean the pedals after each ride Required tools and cleaning agents: • Cloth Suspension fork after each ride • Air pump Cleaning the battery once a month •... -
Page 72: Basic Cleaning
Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrushes. -
Page 73: Cleaning The Chain
Cleaning and servicing Clean the battery electrical connections with a 7.2.5 Cleaning the chain dry cloth or paintbrush only. Notice Wipe off the decorative sides with a damp Never use aggressive (acid-based) cleaners, cloth. rust removers or degreasers when cleaning 7.2.7 Cleaning the display the chain. -
Page 74: Cleaning The Brake
Cleaning and servicing 7.3.1 Servicing the frame 7.2.9 Cleaning the brake Dry the frame. WARNING Spray with care oil. Brake failure due to water penetration Clean off the care oil again after a short time. The brake seals are unable to withstand high 7.3.2 Servicing the stem pressures. -
Page 75: Maintenance
Cleaning and servicing Maintenance 7.4.1.1 Checking the tyres Check the tyre wear. The tyre is worn if the CAUTION anti-puncture protection or the carcass cords are visible. Crash and falling caused by unintentional A specialist dealer will need to change the tyre activation if it is worn. -
Page 76: Checking And Adjusting The Tyre
Cleaning and servicing 7.4.1.4 Checking and adjusting the tyre 4 Remove the bicycle pump. pressure – Presta valve 5 Screw the valve cap tight. Only applies to pedelecs with this equipment 6 Screw the rim nut (1) gently against the rim ... -
Page 77: Checking The Pressure Point
Cleaning and servicing 7.4.4 Checking the pressure point 7.4.9 Checking the USB port Pull brake lever and hold repeatedly several Notice times. Any moisture penetrating through the USB port If you are unable to clearly detect the pressure may cause a short circuit in the display. -
Page 78: Maintenance
Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and environmen- tally harmful oils and lubricants. Such fluids will con- Special tools and specialist knowledge are taminate if they enter the sewers or groundwater. required to repair the brakes. -
Page 79: Suspension System
Maintenance The specialist dealer will fully inspect the WARNING interior and exterior of the rear frame damper, overhaul the rear frame damper, replace all air Intoxication from suspension oil seals on air forks, overhaul the air suspension, change the oil and replace the dust wipers. Suspension oil irritates the respiratory tract, leads to germ cell mutations and sterility, causes ... -
Page 80: Suspension Fork
Maintenance 8.1.2 Suspension fork WARNING Only applies to pedelecs with this equipment Injury due to explosion Maintenance intervals The air chamber is pressurised. If the air system is Suntour suspension fork serviced in a faulty suspension fork, it can explode and cause serious injury. -
Page 81: Suspension Seat Post
Maintenance 8.1.3 Suspension seat post Axle with quick release Only applies to pedelecs with this equipment CAUTION Maintenance intervals Crash caused by unfastened quick release by.schulz seat post Check all screws for correct tightening A faulty or incorrectly installed quick release may After 250 km and ... -
Page 82: Checking The Quick Release
Maintenance 8.2.1 Checking the quick release Maintaining the stem Check the position and clamping force of the Incorrectly fastened screws may come loose due quick release lever. The quick release lever to impact. The stem may no longer be firmly fixed must be flush with the lower housing. -
Page 83: Cable-Operated Gear Shift, Single-Cable
Maintenance 8.4.1 Cable-operated gear shift, single- 8.4.3 Cable-operated twist grip, dual- cable cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment For a smooth gear shift, adjust the adjusting For a smooth gear shift, set the adjusting sleeves on the shifter housing. -
Page 84: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9 If the drive system does not start up, remove the battery. clearance 10 Fully charge the battery. The components of the drive system are checked constantly and automatically. If an error is 11 Insert the battery. -
Page 85: Battery Error
Troubleshooting, fault clearance and repair Symptom Cause Remedy The journey distance can be shorter Check battery is charged. depending on the road conditions, the Recharge the battery if it is almost flat. gear level and the entire light usage time. The battery does not perform as well in This does not indicate a problem. -
Page 86: Display Errors
Troubleshooting, fault clearance and repair Symptom Cause Remedy The battery does not start Replace the battery with a new one. The battery may be at the end of its charging when the useful life. charger is connected. Stop the charging process. The temperature of the battery or the Wait a while and then start charging again. -
Page 87: Lighting Does Not Work
Troubleshooting, fault clearance and repair Symptom Cause Remedy The gear level is not Check whether the power cable pug has been disconnected. If The gear level is only shown if the shown on the display you are not sure, contact your specialist dealer. electronic gear shift is used. -
Page 88: Repair
Troubleshooting, fault clearance and repair Repair Special knowledge and tools are required for many repairs. That is why only a specialist dealer may perform repairs such as: • Replacing tyres and rims • Replacing rims and brake linings or brake discs •... -
Page 89: Recycling And Disposal
Recycling and disposal Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE and the European Directive 2006/66/EC on accumulators. The directive provides the framework for the return and recycling of used devices across the EU. -
Page 90: Documents
Documents Documents 11.1 Parts list 11.1.1 Bulls Cross Mover Evo 1 21-17-1016 Gent, 21-17-1017 Trapez and 21-17-1018 Wave Component Manufacturer Model Details HB-RB11 Handlebars 25, 4 mm HB-411 (wave) Stem AL-822 Fork Suntour NEX-E25 DS CTS 63 mm Pedal Wellgo... - Page 91 Documents 11.1.2 Bulls Cross Mover Evo 2 21-17-1013 Gent, 21-17-1014 Trapez and 21-17-1015 Wave Component Manufacturer Model Details HB-RB12 Handlebars 31, 8 mm HB-SM7 (wave) Stem AS-ZGD2 Fork Suntour NEX-E25 DS HLO CTS 63 mm Pedal Wellgo C-157 Crank 175 mm...
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Page 92: Assembly Report
Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/too Tyres Tyre pressure check O.K. - Page 93 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
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Page 94: Maintenance Instructions
Documents 11.3 Maintenance instructions Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K. - Page 95 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable 6 months manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling 6 months wiring...
- Page 96 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance No full braking; braking Locate defective part in brake Brake system 6 months Functional check O.K. distance too long system and correct Gear shift under Problems when shifting 6 months...
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Page 97: Charger Operating Instructions
Documents 11.4 Charger operating instructions MY21B01 - 12_1.0_25.06.2020... - Page 98 Documents Standard Charger Fast Charger eBike Battery Charger 36-4/230 Standard Charger BCS220 0 275 007 907 Li-Ion Input: 230V 50Hz 1.5A Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Li-Ion...
- Page 99 Documents Compact Charger %&6 MY21B01 - 12_1.0_25.06.2020...
- Page 100 Documents MY21B01 - 12_1.0_25.06.2020...
- Page 101 Documents MY21B01 - 12_1.0_25.06.2020...
- Page 102 Documents MY21B01 - 12_1.0_25.06.2020...
- Page 103 Documents MY21B01 - 12_1.0_25.06.2020...
- Page 104 Documents MY21B01 - 12_1.0_25.06.2020...
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Page 105: Glossary
Glossary Glossary Electrically power assisted cycle, pedelec Source: EN 15194:2017: electrically power Brake lever assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Source: EN 15194:2017: lever used to apply the exclusively by means of the auxiliary electric brake. - Page 106 Glossary Maximum saddle height Quick-release device, quick release Source: EN 15194:2017: vertical distance from Source: EN 15194:2017: lever actuated the ground to the point where the top of the seat mechanism that connects, retains or secures a surface is intersected by the seat-post axis, wheel or any other component.
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Page 107: Abbreviations
Glossary Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. Wheel Source: EN 15194:2017: assembly or combination of hub, spokes or disc, and rim, but excluding tyre assembly. -
Page 108: Appendix
50739 Köln, Germany The machine, pedelec types: 21-15-1016 BULLS Cross Mover Evo 1, Trapez City and trekking bicycle 21-15-1018 BULLS Cross Mover Evo 1, Wave City and trekking bicycle 21-15-1027 BULLS Cross Rider Evo 1 (München), Gent City and trekking bicycle 21-15-1028 BULLS Cross Rider Evo 1 (München), Trapez City and trekking bicycle... -
Page 109: Declaration Of Conformity For Incomplete Machine
Appendix Declaration of conformity for incomplete machine MY21B01 - 12_1.0_25.06.2020... - Page 110 Appendix MY21B01 - 12_1.0_25.06.2020...
- Page 111 Appendix MY21B01 - 12_1.0_25.06.2020...
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Page 112: Keyword Index
Keyword index Keyword index Chain guard, Frame, 14 Alternative equipment, 107 - checking, 57 - care, 74 Articulated shaft, Chain tension, 77 - cleaning, 72 - care 74 Chain wheel, 17 Front derailleur, Chain wheels, - care, 74 - care 74 Front wheel brake, 16 Basic cleaning 72 Chain, 14, 17... - Page 113 Keyword index Rim, 15 Level of assistance, 31, 32 - check 75 Weight, - selecting, 66 - checking, 75 permitted total weight, 8 ECO, 32 Wheel, SPORT, 32 - cleaning, 72 Saddle, 14 TOUR, 32 - installing 40, 41, 43, 44, - changing the saddle tilt, TURBO, 32 - maintaining, 75...